Mace Bumpa 110v 6m Operator'S Manual Download Page 1 | Manualshive

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P a g e

Operators manual

Bumpa 110v

6m 8m 10m

MANUFACTURERS ORIGINAL INSTRUCTIONS

MCE-BUMPA-21-A1.3

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Summary of Contents for Bumpa 110v 6m

Page 1: ...1 P a g e Operators manual Bumpa 110v 6m 8m 10m MANUFACTURERS ORIGINAL INSTRUCTIONS MCE BUMPA 21 A1 3...

Page 2: ...10 LEGEND 11 CONTROLS 12 PRE OPERATION INSPECTION 13 Fundamentals 14 Observe and Obey 16 Maintenance symbols legend 16 MAINTENANCE 16 Check main belt tension and tracking 17 Check wheel brakes 18 Sch...

Page 3: ...tted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions please call Mace Industries Con...

Page 4: ...ituations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 On...

Page 5: ...for welding Ensure safe routing of power cable to minimise risk of electrocution Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulatio...

Page 6: ...move the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Ensure safe routing of power cable to mi...

Page 7: ...to machine stability with items of different weight or specification Be aware of ground surface prior to installation Do not place ladders or scaffolding against any part of this machine Do not use t...

Page 8: ...to do so could result in serious injury Do not lean over machine while belt is moving Do not lean over discharge head of machine whilst loading unloading Ensure loading guides are set central to the l...

Page 9: ...9 P a g e Bodily Injury Hazard Use common sense and planning when installing and operating the machine Keep hands and limbs away from moving belt Always wear correct PPE...

Page 10: ...for welding Damaged Machine Hazard Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately t...

Page 11: ...13 Main Belt 2 Controls 8 10m Prop 14 Scaffold stand 3 Stop gate 9 Angle indicator 15 Belt adjustment 4 Loading guides 10 Belt carrier 16 Top belt guide 5 Wheel 11 Machine trestle 17 Adjuster head 6...

Page 12: ...12 P a g e 1 Reverse 5 Forward 2 Stop 6 Stop 3 Forward 7 Reverse 4 Emergency stop CONTROLS...

Page 13: ...contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Alw...

Page 14: ...al may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must n...

Page 15: ...components or areas for damage modifications and improperly installed or missing parts o Electrical components o Limit switch o Handset o Wiring o Stop gate o Drive motor o Tyres and wheels o Brakes o...

Page 16: ...g to the manufacturer s specifications and the requirements specified in the responsibility s manual Maintenance symbols legend The following symbols have been used in this manual to help communicate...

Page 17: ...lt tension can damage machine components Check belt tension whilst power is off 1 The main belt will only need to be tensioned if it is slipping under load 2 When the Bumpa is unfolded measure the dis...

Page 18: ...ry 2 Ensure wheel cannot be moved whilst brake is operated ___________________________________ Check stop gate Electric only Ensuring no contaminants are affecting the operation of the stop gate is es...

Page 19: ...to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quart...

Page 20: ...in this operator s manual 1 Avoid hazardous situations 2 Always perform function tests prior to operation Know and understand the function tests before going on to the next section 3 Always perform fu...

Page 21: ...nctions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service te...

Page 22: ...the emergency stop button o The centre red button should flash indicating a stop circuit function 6 Press forward and reverse buttons o Belt should not move 7 Pull out emergency stop button o Red lig...

Page 23: ...d button o The belt should move forwards 13 Press the centre stop button o The belt should stop 14 Press the reverse button o The belt should move in reverse If the machine fails any of these function...

Page 24: ...this operator s manual 1 Avoid hazardous situations 2 Always perform function tests prior to operation 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the func...

Page 25: ...the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations Bumps floor obstruc...

Page 26: ...safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform function tests prior to operation 3 Always perform function tests prior to use 4 Inspect the w...

Page 27: ...l must be loaded responsibly and with skill by the operator as to not cause damage by overloading the conveyor Only trained and authorized personnel should be permitted to operate a machine If more th...

Page 28: ...to opening the machine 2 Lock wheel brakes on then with man 1 standing on the hoop at the base of machine to counterbalance weight man 1 must remain in position to counterbalance machine throughout op...

Page 29: ...hine is fully open 5 Detach clip and remove hinge pin from belt retaining device RH then locate pin through the hinge LH and replace clip 6 The head of the machine is now ready to be raised on to the...

Page 30: ...or roof Fig 5 Alternatively the head can be clamped to the handrail using the clamp provided Fig 6 Ensure returning belt carriers clear scaffold before starting machine 8 With the machine secured on...

Page 31: ...en extended however lever must be lifted to retract Never operate 10 metre machine without prop in place as machine will be unstable Periodically check prop positioning during operation 10 When machin...

Page 32: ...arked on a level surface The machines brakes must remain on whilst being transported Securing to Truck or Trailer for Transit Always check the machine wheel brakes are on in preparation for transport...

Page 33: ...tions Diagram number Description Quantity 1 Operating angle 1 2 Safety instruction 1 3 Main belt adjustment 2 4 Machine opening instruction 1 5 Mace address and Logo 1 6 Serial number and machine type...

Page 34: ...34 P a g e Decal Diagram...

Page 35: ...payload overall 80kg 80kg 80kg Maximum carrier payload 20kg 20kg 20kg Belt speed 20m min 20m min 20m min Maximum angle 65 65 65 Electric motor 0 75kw 0 75kw 0 75kw Storage dimensions flat 0 85m x 6 3...

Page 36: ...36 P a g e 6m Bumpa 8m Bumpa 10m Bumpa DIMENSIONS...

Page 37: ...37 P a g e 6m Bumpa OPERATING ANGLES...

Page 38: ...38 P a g e 8m Bumpa...

Page 39: ...39 P a g e 10m Bumpa...

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