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R2 Series Clinic Handout

Summary of Contents for R2 Series

Page 1: ...R2 Series Clinic Handout...

Page 2: ...nded Lubricants 7 Cutterbar Components 8 Disc Blades 8 Disc Blade Hardware 8 Removing Installing Disc Blades 9 Settings 10 Conditioner Roll Gap 10 Forming Shields 10 Manual Rear Baffle 11 Positioning...

Page 3: ...s on RH side of header Oil should be level with the top of the sight glass A Fill as required through breather B Inspection Interval Item 1 Hour Check for loose hardware and tighten to required torque...

Page 4: ...Place a 1 liter 1 Qt container underneath the gearbox at plug A Remove plug to drain Fill through breather until oil is level with top of sight glass B Locate gearbox on LH side of header Place a 4 l...

Page 5: ...erPivot B Bearing RollerConditioner 2Places C U Joint ConditionerDriveline 2Places D SlipJoint ConditionerDriveline E Idler TensionerPivot F Bearing FeedRoll G TensionerArm Note Usehigh temperature ex...

Page 6: ...urs A Bearing RollerConditioner 2Places B U Joint UpperDriveline 2Places C SlipJoints ConditionerDrivelines D U Joint LowerDriveline 2Places E IdlerPivot Note Usehigh temperature extreme pressure EP2...

Page 7: ...extreme pressure EP perfor mance with 10 max Molybdenum Disulphide NLGI Grade 2 lithium base Driveline slip joints Lubricant Gear Lubricant SAE 80W 90 High thermal and oxidation stability API service...

Page 8: ...es Disc Blade Hardware Check and replace bolt if Bolt has been removed and installed five times Head A is worn flush with bearing surface of blade Diameter of bolt neck is worn B 3mm 1 8 in Bolt is cr...

Page 9: ...flipped reversed blade A with shoulder bolt B onto disc C Install new nut D and torque to 125 Nm 92lbf ft Remove nut A and discard Important Nuts are one time use only When flipping or changing a bla...

Page 10: ...n both sides of the conditioner 4 If further adjustment to roll gap is required Turn lower nut B clockwise to increase roll gap Turn lower nut B counterclockwise to decrease roll gap Set forming shiel...

Page 11: ...ynch pin A 1 Deflector fins A are located on the underside of the rear baffle 2 To adjust deflector fins A use existing bolt and nut B Once adjusted to the desired angle for windrow width torque nut t...

Page 12: ...lector fins removed 4 Forming shield top deflector fins removed RH side deflector positioned straight back LH side deflector angled so that crop lands on the DWA 5 Tight conditioner roll gap for crop...

Page 13: ...itor to display the QuickMenu system 5 Rotate scroll knob A to highlight header float icon B and press scroll knob to select 6 Turn scroll knob A to highlight left B or right C float and press knob A...

Page 14: ...terbar entry in tall crops The kit MD B6665 includes left and right dividers and attachment hardware The Adjustable Gauge Roller kit MD B6666 allows the R216 Rotary Disc Header to achieve the desired...

Page 15: ...red cutting height for optimum cutting performance The In Cab Electric Remote Baffle kit MD B6664 allows the operator to adjust the disc header baffle electronically from inside the windrower Adjustab...

Page 16: ...ge 68 Lubricate conditioner driveline Refer to 4 4 Lubrication page 68 Every 100 Hours or Annually Check conditioner drive belt tension Refer to Inspection Conditioner Drive Belt page 134 Check roll t...

Page 17: ...lking beam width adjustment bolts Torque 759 Nm 560 lbf ft 10 Hour Walking beam width adjustment bolts Torque 759 Nm 560 lbf ft 50 Hour Drive wheel nuts Torque 510 Nm 375 lbf ft dry Repeat checks at o...

Page 18: ...ngine coolant level at reserve tank15 Fuel Tank15 Drain fuel filter water trap15 Hydraulic hoses and lines for leaks15 Hydraulic oil level15 Tire inflation15 Diesel exhaust fluid DEF level15 Annually1...

Page 19: ...earings Exhaust system visually inspect for leak age point loose clamps or loose hose Engine gearbox oil 500 Hours or Annually 14 16 Primary and secondary fuel filters Hydraulic return filter and chan...

Page 20: ...MD 1000C2 R2 Series Clinic Handout 4 5 2020...

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