MacDon M155E4 Installation Instructions Manual Download

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MacDon Industries Ltd.

680 Moray Street
Winnipeg, Manitoba
Canada R3J 3S3
t. (204) 885-5590 f. (204) 832-7749

MacDon Brasil Agribusiness Ltda.

Rua Grã Nicco, 113, sala 404, B. 04
Mossunguê, Curitiba, Paraná
CEP 81200-200 Brasil
t. +55 (41) 2101-1713 f. +55 (41) 2101-1699

MacDon, Inc.

10708 N. Pomona Avenue
Kansas City, Missouri
United States 64153-1924
t. (816) 891-7313 f. (816) 891-7323

LLC MacDon Russia Ltd.

123317 Moscow, Russia
10 Presnenskaya nab, Block C
Floor 5, Office No. 534, Regus Business Centre
t. +7 495 775 6971 f. +7 495 967 7600

MacDon Australia Pty. Ltd.

A.C.N. 079 393 721
P.O. Box 103 Somerton, Victoria, Australia
Australia 3061
t.+61 3 8301 1911 f.+61 3 8301 1912

MacDon Europe GmbH

Hagenauer Strasse 59
65203 Wiesbaden
Germany

CUSTOMERS

MacDon.com

DEALERS

Portal.MacDon.com

Trademarks of products are the marks of their
respective manufacturers and/or distributors.

Printed in Canada

Summary of Contents for M155E4

Page 1: ...M155E4 Self Propelled Windrower DEF Head Service Kit MD 183997 Installation Instructions 215233 Revision B Original Instruction The Harvesting Specialists...

Page 2: ...information in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or i...

Page 3: ...this DEF head and tank Installation time The approximate installation time for this kit is 2 hours Conventions The following conventions are used in this document Right and left are determined from t...

Page 4: ...ummary of Change Internal Use Only 3 1 Removing DEF Head and Tank Assembly page 9 Revised instructions for releasing clips on DEF hoses Product Support 3 2 Installing DEF Head and Tank Assembly page 1...

Page 5: ...s ii Chapter 1 Safety 1 1 1 Signal Words 1 1 2 General Safety 2 Chapter 2 Parts List 5 2 1 Serviceable Parts 6 Chapter 3 Installation Instructions 9 3 1 Removing DEF Head and Tank Assembly 9 3 2 Insta...

Page 6: ......

Page 7: ...if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agai...

Page 8: ...Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairmen...

Page 9: ...machine function and or safety It may also shorten the machine s life To avoid injury or death from unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before...

Page 10: ......

Page 11: ...arts refer to 2 1 Serviceable Parts page 6 1026983 1 2 3 4 5 6 Figure 2 1 Parts Included in Kit Ref Part Number Description Quantity 1 183993 HOSE HEATER 1 2 183994 HOSE HEATER 1 3 183995 HOSE HEATER...

Page 12: ...to the end user to ensure they have the correct list of serviceable parts for this DEF head and tank Below is the complete list of serviceable parts included in kit MD 183997 1027057 1 2 3 4 5 6 7 8...

Page 13: ...DEF SSI 1 8 204101 ASSEMBLY SCREEN FILL NECK 1 9 204094 FILL NECK LESS CAP 1 10 204098 PLUG DRAIN CW GASKET 1 11 204097 CAP DEF TANK 1 12 207536 O RING DEF TANK FILL NECK 1 13 207534 RETAINER DEF CAP...

Page 14: ......

Page 15: ...e windrower for the DEF supply module to complete the purge cycle before disconnecting hoses from the DEF tank head 2 Open the right platform to the standard service position For instructions refer to...

Page 16: ...the DEF supply module C 1027038 A B Figure 3 3 Solenoid Valve 3 Clamp hoses A and B at the solenoid valve to prevent coolant loss when replacing hose B 1027040 A B C Figure 3 4 Coolant Hoses 4 Clamp h...

Page 17: ...d Top View 8 The DEF hoses are held on with a plastic retaining clip Press the black portion of each clip to expand it and then lift DEF backflow hose A and DEF suction inlet hose B off DEF head C NOT...

Page 18: ...rnesses on DEF hoses A and B from the aftertreatment harness 13 The DEF hose connectors lock onto the DEF supply module with plastic retaining clips Press the clips at locations C to expand them then...

Page 19: ...1027002 A B C D Figure 3 12 Coolant Hoses 16 Cut the cable ties that secure coolant hoses A and B together along the inside of the frame and to the battery cable sleeve 17 Remove coolant hose A previ...

Page 20: ...mbly on bracket B and install the four retained bolts A from below the tank 1026987 A B C D D Figure 3 14 Vent Hose Installed 2 Install vent hose A MD 183995 from air vent valve B to fuel filter C and...

Page 21: ...ined clamp A 5 Route hose B MD 183994 with existing hose C along the frame 1027012 A B C Figure 3 17 Coolant Hoses 6 Connect hose A MD 183994 to DEF injector module tee B Secure with retained clamp C...

Page 22: ...0 and 4 page 10 1027014 A B C Figure 3 20 DEF Hose MD 207770 10 Install straight end of hose A MD 207770 at inlet port B on the DEF supply module and install elbow end at port C on the DEF head Secure...

Page 23: ...re hose with retaining clips 13 Connect the harness on hose MD 207769 to connector P172 on aftertreatment harness disconnected in Step 12 page 12 1027017 A Figure 3 23 DEF Head Harness 14 Connect DEF...

Page 24: ...Refill the DEF tank For instructions refer to the windrower operator s manual or technical manual IMPORTANT Any spilled DEF must be contained and absorbed by non combustible absorbent material like s...

Page 25: ......

Page 26: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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