MacDon 338109 Installation Instructions Manual Download Page 1

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R216

Rotary Disc Header

Cutterbar Kit (MD #338109) Installation Instructions

215339 Revision A

Original Instruction

The Harvesting Specialists.

Summary of Contents for 338109

Page 1: ...R216 Rotary Disc Header Cutterbar Kit MD 338109 Installation Instructions 215339 Revision A Original Instruction The Harvesting Specialists...

Page 2: ...ion is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to the i...

Page 3: ...entions are used in this document Right and left are determined from the operator s position The front of the rotary disc header is the side that faces the crop Unless otherwise noted use the standard...

Page 4: ...moving Right Driveline page 11 Updated Step 1 to remove four M10 hex flange head bolts instead of two Updated illustration from 1028513 to 1033149 to show change Engineering 3 6 Installing Cutterbar p...

Page 5: ...r 3 Installation Instructions 7 3 1 Opening Cutterbar Curtain 7 3 2 Removing Left Driveline 9 3 3 Removing Right Driveline 11 3 4 Removing Cutterbar 13 3 5 Checking and Adding Lubricant in Cutterbar 1...

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Page 7: ...if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agai...

Page 8: ...avy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairment...

Page 9: ...machine function and or safety It may also shorten the machine s life To avoid injury or death from unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before...

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Page 11: ...n this kit 1030011 1 2 3 4 Figure 2 1 Parts Included in the Cutterbar kit Ref Part Number Description Quantity 1 NSS1 CUTTERBAR 10 DISC 4 STREAM 1 2 325683 TOOL ASSEMBLY DRIVE ALIGNMENT 1 3 307302 ADA...

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Page 13: ...of a raised machine stop the engine remove the key and engage the windrower lift cylinder safety props before going under the machine for any reason 1 Raise the header fully 1029808 A Figure 3 1 Head...

Page 14: ...ain View from Below 5 Secure curtain in place at locations A using three clips provided 1028807 A B Figure 3 4 Cutterbar Curtain and Retaining Clips NOTE Cutterbar curtain A is held in place between t...

Page 15: ...8 A B C Figure 3 5 Driveline Shield 1 Remove four M10 hex flange head bolts A and loosen two M10 hex flange head bolts B Remove driveline shield C 1030941 A B Figure 3 6 Driveline Shields 2 Remove eig...

Page 16: ...emove four M12 hex flange head bolts A securing driveline assembly B to hub drive C 1028504 A Figure 3 9 Drum and Tube Shield Cutaway View 5 Slide driveline A downwards tilt it to the side and pull th...

Page 17: ...B A C Figure 3 10 Driveline Shield 1 Remove four M10 hex flange head bolts A and loosen two M10 hex flange head bolts B Remove driveline shield C 1030941 A B Figure 3 11 Driveline Shields 2 Remove ei...

Page 18: ...emove four M10 hex flange head bolts A securing driveline assembly B to hub drive C 1028519 A Figure 3 14 Drum and Tube Shield Cutaway View 5 Slide driveline A downwards tilt it to the side and pull t...

Page 19: ...31505 A B C D E F G H J Figure 3 15 Cutterbar Bolts Bottom View 1 Support the header with a forklift underneath the frame beams Set cutterbar on stands 2 With the header supported remove hardware H an...

Page 20: ...A B Figure 3 17 Cutterbar Oil Inspection Plug 2 Clean the area around plug A Place a 5 liter 5 2 US qts capacity container under plug 3 Use a 17 mm socket to remove plug A and gasket B from cutterbar...

Page 21: ...oles in the cutterbar at outboard support A and inboard support B IMPORTANT Support the header with the forklift until the cutterbar is secured to the header 1032904 A B C D Figure 3 19 Cutterbar Bott...

Page 22: ...gnment Tool MD 325683 5 Remove bolt washer and nut A from the drive alignment tool MD 325683 and slide the bottom tube up NOTE The bolt washer and nut are provided for storage reasons only They are no...

Page 23: ...ides freely over the cutterbar driveshaft 14 Repeat Steps 6 page 16 to 13 page 17 and check that the tube on the drive alignment tool can still slide up and down freely on the left and right cutterbar...

Page 24: ...ots on endplate B Torque bolts to 249 Nm 184 lbf ft Repeat at the opposite side of the cutterbar 1031522 A B Figure 3 27 Alignment Tool on Right Driven Drum Left Driven Drum is Opposite 21 Remove the...

Page 25: ...215339 19 Revision A 1031287 A Figure 3 29 Drive Alignment Tool MD 325683 24 Install bolt washer and nut A onto the drive alignment tool for storage INSTALLATION INSTRUCTIONS...

Page 26: ...pindle end A into the splined bore of driveline B 1028502 A A B C Figure 3 31 Driveline 4 Place a bead of high strength threadlocker Loctite 262 or equivalent around the threads of four M12 hex flange...

Page 27: ...veline Shield 7 Position driveline shield C as shown Apply a bead of medium strength threadlocker Loctite 243 or equivalent around the threads of four M10 hex flange head bolts A and two M10 hex flang...

Page 28: ...into the splined bore of driveline B 1028518 A A B C Figure 3 36 Driveline 4 Place a bead of high strength threadlocker Loctite 262 or equivalent around the threads of four M10 hex flange head bolts...

Page 29: ...veline Shield 7 Position driveline shield C as shown Apply a bead of medium strength threadlocker Loctite 243 or equivalent around the threads of four M10 hex flange head bolts A and two M10 hex flang...

Page 30: ...om corners of doors when closing 1028783 Figure 3 40 Cutterbar Curtain 1 Pull curtain outward from retaining clips and lower curtain 1029799 A Figure 3 41 Header Safety Prop 2 Disengage header safety...

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Page 32: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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