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Move the stem of the cylinder 124  forward to the mobile vice group (button                          ) and fix the stem to it with 

the nut 159. Fix the cylinder with the four screws, first switch off and then switch on the machine for the zero setting.

F. CUTTING COOLANT

For the cooling of the circular blade, fill the tank with emulsible oil obtained from a mixture of water and AGIP AQUAMET
700 EP oil with a percentage of 5-7%

8. MACHINE START UP AND OPERATION

8.1   DEVICES AND THEIR LOCATION

(The location of the devices described is shown on the SPECIAL 380 A installation plan Draw.4  Encl. 2)
Code

200

LOCKABLE MAIN SWITCH

Code

115

ELECTRIC PUMP

Code

112

EMERGENCY BUTTON

Code

123

ROLLER CONVEYOR

Code

62

LOCKING VICE

Code

114

BAR-STOP

Code

85

VICE CYLINDER

Code

97

CYLINDER FOR LIFTING BOW

8.2 TOOLS SUPPLIED

1

Allen wrench size 3

1

Allen wrench size 5

1

Allen wrench size 6

1

Allen wrench size 8

1

Allen wrench size 10

8.3  OPERATION

CHECKS TO CARRY OUT BEFORE EACH CUT
A. Tension the band by rotating the handwheel 56 till the end of the traverse. On the display does not blink the signaling
“Broken Blade”. Remember at the end of the operation to loosen the hand wheel to avoid the slackening of the band.
B. Check that the hand indicates the required cutting angle (vice scale).
C. Make sure that the bow and the vice are locked by means of the lever 63 (DRAW. 8 ENCL. 3).
D. Adjustment of bow-stroke: the two cutting stopsare made up of two limit switches located on the bow support arm 59.
To adjust the upper stop position the bush 83 on the upper limit switch. For the lower stop adjust the bush 84.
E. Make sure that the piece to be cut is properly secured in the vice;
F. Make sure that the cooling liquid is circulating in the machine. Use the taplocated on the guide shoe to regulate the
flow of liquid. 

G. When starting the motor, make sure that the band rotates in the direction of the arrow shown in Draw. 3-4-5 Encl.3.

H. To obtain maximum cutting accuracy, the unit must be located the nearest possible to the workpiece. Clamp
the work piece with the vice, release the

 m

obile blade guide plate 32 with screw and move it near the vice jaw so

that it doesn’t touch it during the cutting operation, then secure it again. When carrying out this operation, make
sure that the blade guide guard does not come out of the bow guard leaving a part of the blade exposed. 

CUTTING OPERATION

A. Before cutting, check that the inclination is the one required. In order to correct or change the inclination, place the
 bench lever 63 in position B (DRAW. 4 ENCL. 2) and after correction, move it back to position A.
B. For other information regarding the cutting operation and machine programming, follow the supplied MACC4
instructions carefully. 
C. To replace the band, carry out the same operations used to assemble the band (chapter 7c).
D. For the choice of blade see table  DRAW 1 ENCL.1.

ATTENTION!!!
-W

E STRONGLY DISCOURAGE THE USE OF BLADES WITH RUINED OR INSUFFICIENTLY SHARP CUTTING EDGES

.  

-I

T IS NOT POSSIBLE TO CUT AT

 60° 

ON MACHINE WITH VERTICAL PRESSING DEVICE

.  

-O

N MACHINE WITH HYDRAULIC VERTICAL PRESSING

,

REMOVE THE ROLLER DEVICE FOR THE FRONT PACK CUTTING BEFORE MAKING

 

CUTS AT

 45°

 

 

-R

EMOVE THE CHUTE FOR CUTS OVER

 45°

 

 

-F

OR CUTTINGS GREATER THAN

  550 

MM

. , 

IT IS NECESSARY TO REMOVE THE REAR MOBILE ROLL OF THE CARRIAGE

 

8.4  SPECIAL SAFETY CHECKS

A. Before using the machine, check carefully that the safety devices are in good working order, that the mobile parts
are not blocked, that no parts are damaged and that all the components are installed correctly and are functioning
properly.

4

Summary of Contents for SPECIAL 380 A

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Page 3: ... M M M M M M M 3P2 Q R Q S U212 U224 U 0 M U22 12P U224 V5 M U224 U 0 U22 12P M 0 U224 V5 N U224 U 0 U22 12P M 0 U224 V5 N M M U224 U 0 U22 12P M W W W X 0 U224 V5 YX U224 U 0 U22 12P M W 0 U224 V5 R Z M 0 D H B H J H 0 12 Q 34215 6 7 8 9 2 5 5 5225 9 2 5 5 5224 D H H 9 0 12 Q 34215 6 7 8 9 2 5 5 5225 9 2 5 5 5224 0 ...

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Page 9: ...lty carriage and packing are at the buyer s expense In the event of the above the following information should be supplied 1 Date and number of purchasing document 2 Machine model 3 Serial number 4 Code of any relevant drawings Requests for compensation for the inactivity of the machine will not be accepted The guarantee does not cover uses which are not in line with these operating instructions w...

Page 10: ...y systems EN 55022 1998 Information technology equipment Radio disturbance characteristics Limits and methods of measurement EN 61000 4 2 1995 Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test EN 61000 4 4 2004 Electromagnetic compatibility EMC Part 4 4 Testing and measurement techniques Electrical fast transient burst immunity test...

Page 11: ...to have been damaged contact MACC immediately Fit the supplied accessory onto the machine such as the fixed guard bar 73 B FASTENING OF THE MACHINE The machine will be able to operate in keeping with the technical parameters supplied by MACC if it is positioned correctly and fastened securely to the bench or the factory floor so that vibrations are minimal during operation Consult drawing 4 SPECIA...

Page 12: ...oling liquid is circulating in the machine Use the taplocated on the guide shoe to regulate the flow of liquid G When starting the motor make sure that the band rotates in the direction of the arrow shown in Draw 3 4 5 Encl 3 H To obtain maximum cutting accuracy the unit must be located the nearest possible to the workpiece Clamp the work piece with the vice release the mobile blade guide plate 32...

Page 13: ... balanced position to operate the machine C Keep the work area tidy untidiness increases the risk of accidents D Do not use the power supply cable to disconnect the plug from the socket Protect the cable from high temperatures oil or sharp edges For outdoor use only use extension cables which are in line with current regulations 8 6 MEASURES TO PREVENT RESIDUAL RISKS A The removal of guards and ta...

Page 14: ...f piece locking vice Clean and grease the mobile parts of the counter vice 61 and vice 62 In case of sliding difficulties or play the clamp guides carry out the following operations loosen nut 88 adjust dowel 160 and secure nut 88 Draw 8 Encl 3 C Blade drive reduction unit First oil change after 500 working hours other changes after 1500 hours AGIP BLASIA 150 D Cleaning of the coolant tank To clea...

Page 15: ...m its tank 3 Clean carefully the machine by getting rid of all traces of grease especially on the worked parts that must be protected with anti oxidants 4 Cover the machine with a sheet preferably not plastic as it can cause rust due to the humidity condensation 5 Store the machine in a closed dust free place 11 2 DISMANTLING If the machine must be definitively dismantled its components must be su...

Page 16: ...Blade tightener bush 041 38 1 29 Upper cable chain support 019 41 1 30 Blade tightener screw 039 32 1 31 Blade tightener plate 046 32 2 32 Mobile blade guide plate 027 A 32 1 33 Mobile blade guide block 026 35 1 34 Blade guide eccentric bush 027 35 1 35 Control box arm 031 41 1 36 Widia plate 044 35 4 37 Fixed blade guide plate 028 A 32 1 38 Fixed blade guide block 025 35 1 39 Mobile blade guide f...

Page 17: ...M4x30 DIN 912 126 95 6 95 Bow potentiometer 099 90 1 96 Cylinder Kg 65 017 A 14 1 97 Bow cylinder 45 058 36 1 98 Bushing Glycodur ø20 22x10 041 41 2 99 Roller arm support 042 36 1 100 HSFHC screw M6x18 DIN 7991 253 95 4 101 Washer D 6 DIN125 A 003 95 1 102 HSHC screw M10x30 DIN 912 177 95 2 103 Hexagon socket headless screw M8x10 DIN 916 110 95 2 104 Potentiometer fixing bush 044 A 41 1 105 HSHC s...

Page 18: ...R 163 36 1 157 Manometer 0 25 BAR 154 36 1 158 Bushing IGUS MSM 2026 15 IGLIDUR 063 40 2 159 Lock nut M20x1 5 DIN 936 032 95 1 160 Hexagon socket grub screw full dog point M8x25 100 95 1 161 Centesimal magnetic bar 061 A 40 cm 78 162 Magnetic reader support 026 41 1 163 Carriage mobile support 106 36 1 164 Magnetic rule rod 600mm race 176 36 1 164 Magnetic rule rod 1000mm race 176 A 36 1 165 Greas...

Page 19: ...is interface 24AC DC EZM051185 316 90 1 217 Terminals CABUR CBD 2 222 90 48 218 Terminals CABUR CBD 4 225 90 3 219 Earth terminals G V 2 5 mm 223 90 7 220 Filter RC CDR 3 10KW CU500V DETAS 317 90 1 221 Cover channel 25x80 mt 1 30 124 90 1 222 Earth connection bar cm 13 128 90 1 223 Omega raceway cm 86 121 90 1 224 Power supply 10A 24VDC EZM011016 315 90 1 225 Plate with electrical components 030 4...

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Page 21: ... 0 1 2 2 3 2 4 5 2 6 7 8 5 2 97 8 2 4 0 6 4 1 6 4 4 0 1 88 3 1 0 A 6 4 4 4 4 5 ...

Page 22: ... 2 B 2 C 2 C 2 5 2 C 2 5 4 2 2 C C D 2 2 5 2 2 C 5 2 2 6 2 2 4 2 C E F 2 5 2 E F 3 4 2 C 2 3 D 2 C 2 G 2 2 3 2 3 H ID 2 G 5 2 2 5 2 2 2 2 H I 2 H I 3 5 2 2 2 4 2 2 5 2 2 2 4 ...

Page 23: ...E F H I 3 5 3 3 D 2 9 2 I I H I 4 2 I I H I 3 2 4 12 2 I I 3 3 2 H I D H I 3 5 2 H 0 I4 2 2 3 2 2 2 5 2 H I 3 5 2 3 2 2 2 4 G 5 2 4 2 H I 3 5 2 H I 2 4 2 2 3 2 2 2 5 2 H I 3 2 3 3 2 5 2 H I 3 4 2 2 5 2 H I 3 4 2 2 J 5 2 1 2 3 4 ...

Page 24: ... 2 3 2 5 2 H I 3 4 2 C 2 3 2 4 2 2 J 5 2 H I 3 4 2 2 5 2 H I 3 4 2 2 J 5 2 H I 3 4 2 C 3 2 5 2 H I 3 4 2 C 2 3 2 4 2 2 J 5 2 1 2 3 4 ...

Page 25: ... 3 4 7 7 G K 7 A A 2 2 7 9 K 5 2 2 2 2 2 4 2 2 2 4 45 4 2 2 2 2 7 A L 7 L L 3 2 2 2 2 L 7 9 9M L 7 9 7 N 9 9M 7 N 9 9M A L 2 ...

Page 26: ... 4 N 2 N N 2 N LN 2 L N LN 2 L N N N 7 3 7 7 3 7 A L 2 2 2 2 O 0 L L 7 3 7 7 3 7 A L 2 2 2 2 ...

Page 27: ... 6 5 4 7 83 45 A 9 4 4 8 1 9 4 L8 L A 9 4 4 9 4 4 0 0 1 A 7 9 2 0 L 1 A 0 L8 A 0 L8 8 1 A L A A 8 9 4 4 8 8 1 9 4 4 0 8 1 9 4 4 7 9 2 9 4 9 5 ...

Page 28: ... 6 5 4 83 45 A 0 1 8 1 A L 1 8 1 A 8 A A P 1 L8 L8 1 L8 7 8 7 A 8 A 0 N P 1 1 7 A 0 1 0 A L 1 0 8 A 7 7 7 9 5 ...

Page 29: ...3 2 5 2 C 2 HL I4 2 3 2 5 2 C 2 H I4 2 3 2 2 2 2 2 2 4 2 3 2 2 2 2 2 C 2 4 2 3 2 2 2 2 2 2 4 2 3 2 2 2 2 2 2 4 2 3 2 2 2 J 4 2 3 2 5 2 C 2 H 8 I4 2 3 2 2 C 2 H 8 8 1 I 2 3 2 2 C 2 H0 4I 45 45 0 1 8 1 L 1 8 1 2 2 2 3 2 9 2 3 2 2 2 C J 2 3 2 2 2 C 2 2 4 ...

Page 30: ...3 2 2 5 2 C 2 2 G 4 6 2 2 2 G D C 2 2 D 2 2 3 2 4 2 3 2 2 4 6 2 2 2 4 9 4 2 2 5 2 2 5 2 2 E F4 2 H I 2 2 4 2 2 C 4 9 C 5 2 2 C 4 6 2 C E F 8 2 C 6 H I5 D 2 5 2 2 3 4 G 2 4 9 2 3 2 C4 9 2 2 4 9 5 H I H I ...

Page 31: ... 4 J 5 2 5 2 2 2 5 4 4 3 2 5 2 2 J 4 5 2 3 5 2 D 2 3 5 2 2 4 2 3 2 2 2 2 00 2 2 2 2 G C E F4 5 2 C E F4 2 5 2 5 2 2 2 C 5 2 2 2 4 5 2 3 2 4 2 5 2 2 5 2 C E F4 2 2 2 C E F 2 E F4 2 2 2 2 2 C H 9 9 4 I 2 2 4 2 2 2 N 3 5 2 C E F4 2 5 2 2 2 3 2 2 2 2 24 E F5 2 C 2 2 3 J 5 2 3 2 H 0 I4 2 2 C H I 3 5 2 2 2 3 4 5 2 5 2 2 C 3 3 5 2 2 3 2 3 5 2 2 2 2 4 2 5 2 2 5 2 2 2 4 ...

Page 32: ... 2 3 2 2 C 2 2 2 C E F 2 2 2 6 J H 2 I C5 2 3 2 8 3 5 78 4 2 2 2 5 C E F 3 4 2 H I5 2 3 3 4 5 E F4 2 2 5 2 2 C 5 3 2 2 2 4 5 C 2 C E F C 2 2 2 4 1 5 2 5 2 2 3 6 2 2 H I 5 6 2 3 H 0 I5 6 ...

Page 33: ...C 2 2 2 2 4 2 6 2 2 9 3 3 L C 6 2 2 3 L C 6 2 2 C 3 4 2 3 3 2 2 2 2 2 3 2 3 3 2 2 2 2 2 C 3 L 2 C 3 2 2 3 2 2 2 4 2 2 2 8 3 2 2 2 2 8 6 2 2 2 2 2 2 2 2 2 2 B 2 9 2 2 5 2 2 2 2 5 C 2 3 2 E F4 2 5 2 5 D J 2 C E F 2 3 2 9 4 4 2 2 4 ...

Page 34: ...2 2 2 2 9H I D 8 2 2 9H I D 3 2 2 2 9H I D 2 2 2 9H I D 2 2 9H 2 2 2 3 2 6 2 2 2 2 C 2 C 5 2 D 2 5 5 6 2 2 2 3 2 2 5 2 C 3 2 2 4 444 2 3 5 2 6 2 H I 3 5 2 C E FD 2 5 2 C E FD 2 2 9C E F D 2 9C E F 5 E F D 2 9C E F 5 E F D 2 2 3 5 2 2 2 C E F4 3 5 2 C 2 4 E F 2 4 E F 2 4 2 5 2 2 C E F5 2 4 2 2 1 2 2 2 2 2 5 2 2 4 2 5 2 5 2 2 4 ...

Page 35: ... 0 H I5 2 H I 3 5 2 C E F4 5 2 2 2 H I 4 2 2 2 2 D 2 2 2 2 2 2 2 2 4 2 2 2 6 2 2 2 G 4 2 3 2 2 C E F5E F5E F E F5 2 2 3 2 4 5 2 5 2 5 2 4 2 5 E F4 3 2 2 4 2 3 2 2 2 004 2 3 ...

Page 36: ... 2 2 2 4 2 2 2 5 9 2 2 C 2 C E F 9 2 2 2 3 2 4 2 H I 3 2 H I 5 H I H I 4 2 3 2 2 2 2 2 4 2 C 2 2 2 2 C 4 2 H I 3 2 3 2 C 2 4 2 5 2 C E F5 2 H I 3 2 2 2 3 4 2 H I 3 2 H 2 9 2 2 2 H 4 5 I 2 2 2 3 3 6 E F E F4 2 5 2 5 2 2 J 2 G 2 J 5 2 2 2 2 J 4 0 2 5 2 5 2 2 2 2 5 2 2 4 2 5 2 2 2 4 ...

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Page 51: ...CH M1 MOTORE POMPA OLIO OIL PUMP MOTOR ZENTRALHYDRAULIKMOTOR M2 MOTORE LAMA BLADE MOTOR SÄGEBLATTMOTOR M3 MOTORE POMPA REFRIGERANTE COOLANT PUMP MOTOR KÜHLMITTELPUMPE MOTOR M4 MOTORE ESTRATTORE TRUCIOLI CHIP EXTRACTOR MOTOR SPAENEAUSLASSVORRICHTUNG MOTOR M5 MOTORE ROTAZIONE TESTA M50 MOTORE GUIDA PEZZO GUIDA PIECE MOTOR P1 POTENZIOMETRO POSIZIONAMENTO LAMA BLADE POSITIONING POTENTIOMETER SÄGEBLATT...

Page 52: ...TO CARRIAGE SLOW FORWARD MOTION SOLENOID VALVE ELEKTROVENTIL WAGEN LANGSAM VORNE YV10 ELETTROVALVOLA SBLOCCAGGIO MANUALE MANUAL UNLOCKING SOLENOID VALVE ELEKTROVENTIL MANUELL AUFHEBUNG YV11 ELETTROVALVOLA DETENSIONAMENTO LAMA UNTIGHTNING BLADE SOLENOID VALVE SAEGEBLATT ENTSPANNUNG MAGNETVENTIL YV12 ELETTROVALVOLA TENSIONAMENTO LAMA TIGHTNING BLADE SOLENOID VALVE SAEGEBLATT SPANNUNG MAGNETVENTIL YV...

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