Maaselan Kone Oy Hakki Pilke 1x37 Combi Instructions For Assembly, Operation And Maintenance Download

Page: 6 / 57

Original

Version 1-2011

1.7.

Warning symbols

DANGER ZONE

BEWARE OF THE CHAIN

ONLY ONE PERSON AT A TIME

IN THE WORK AREA

SHUT DOWN BEFORE

MAINTENANCE

BEWARE OF MOVING PARTS

RISK OF ENTANGLEMENT

WITH THE CARDAN SHAFT

TR/combi models only

RISK OF CRUSHING

DO NOT GO UNDER THE

CONVEYOR

MAX CONVEYOR TILT ANGLE

BEWARE OF THE SPLITTING

BLADE

Summary of Contents for Hakki Pilke 1x37 Combi

Page 1: ...tenance EU Declaration of Conformity Safety instructions Warranty terms MAASEL N KONE OY Valimotie 1 FI 85800 Haapaj rvi Finland Tel 358 0 8 7727300 Fax 358 0 8 7727320 info maaselankone fi www maasel...

Page 2: ...transport 15 3 2 Placing the input conveyor in the operating or transport position 16 4 0 Control devices 20 4 1 Tractor drive 21 4 2 Electrical drive 22 4 3 Adjusting the log length and the height of...

Page 3: ...ssion 45 6 7 Changing the oil of the angle transmission 46 6 8 Changing the hydraulic oil 47 7 0 Conveyor maintenance 48 7 1 Replacing and tightening the belt of the input conveyor 48 7 2 Adjusting th...

Page 4: ...d to be split is 37 cm This limit may not be exceeded When estimating the diameter of the log you are about to cut note that the shape of the log and other factors such as branches or burrs make the a...

Page 5: ...if you are tired Do not use the machine if you have not familiarised yourself with this instruction manual The machine has been designed solely for making firewood The splitter must be arranged for tr...

Page 6: ...THE CHAIN ONLY ONE PERSON AT A TIME IN THE WORK AREA SHUT DOWN BEFORE MAINTENANCE BEWARE OF MOVING PARTS RISK OF ENTANGLEMENT WITH THE CARDAN SHAFT TR combi models only RISK OF CRUSHING DO NOT GO UNDE...

Page 7: ...READ THE MANUAL BEFORE USE USE PROTECTIVE EQUIPMENT USE PROTECTIVE EQUIPMENT ALWAYS GRAB A LOG BY THE SIDES MAX RPM SCALE HYDRAULIC OIL LEFT ROTATION CHAIN OIL LIFTING POINT FOR FORKLIFT LIFTING POIN...

Page 8: ...tely The splitter should include the following machine specific components Component name and number 1X37 Tr 1X37 Combi 1X37 Tr Easy 1X37 Combi Easy These parts are also included if the machine has a...

Page 9: ...that the moving and lifting capacity of your tractor or forklift is sufficient for the machine s weight Only lift the splitter by the indicated lifting points or with the lifting equipment of a tract...

Page 10: ...and the appropriate locking pins must be used to ensure that they remain secure The splitter must be placed in the transport position if it is to be moved more than 5 metres Exercise extreme caution w...

Page 11: ...tractor in the outermost position Attach the lugs 2 pcs which have pins for the tractor drawbars no 1 in Figure 1 to the frame of the machine with three bolts Tighten the bolts with a spanner Attach t...

Page 12: ...e height adjustment lever for the splitting blade no 7 in Figure 2 as shown in the figure Install the spring that holds the lever in its slot on the outside of the lever under the head of the bolt Pla...

Page 13: ...sy models Figure 13 Figure 14 Figure 15 Install the pedal guard no 5 in Figure 1 with four bolts as shown in the figure Lift the control panel into place and fasten it with four bolts Attach the valve...

Page 14: ...r turning lever no 12 Figure 2 with the accompanying spring as shown in the figure Install the winch support place the winch no 11 in Figure 2 in its slot and tighten the bolts 2 pcs Release a suffici...

Page 15: ...nctions and preparation 3 1 Arranging the machine for operation and transport Before arranging the machine for transport ensure that the operating conditions detailed in Section 1 4 are met and consid...

Page 16: ...NSPORT POSITION REVERSE THE ORDER OF THE MEASURES COMPLETED TO PALCE THE MACHINE IN THE OPERATING POSITION REMEMBER THAT THE LOCKING HANDLE LOCKS THE SUPPORT IN PLACE 1 Remove the split pin from the l...

Page 17: ...1 Use the winch to loosen the strap 2 Push the conveyor towards the splitter and release the conveyor lock by lifting the locking handle 3 Pull the conveyor until the winch strap tightens 4 Use the w...

Page 18: ...o the desired inclination and lock the extension with the lock at the bottom of the conveyor and with a ring pin CHECK THE CONDITION OF THE CONVEYOR WINCH AND ITS COMPONENTS ON A DAILY BASIS IF YOU DI...

Page 19: ...position Arrange the conveyor for transport by reversing the order of the steps in Section 3 3 Always ensure that the transport position is locked Do not transport the machine if it cannot be locked...

Page 20: ...motion of the input conveyor B Wood press handle C Operating lever for the splitting mechanism manual control D Control valve for an auxiliary device accessory E Reverse pedal for the input conveyor...

Page 21: ...t To connect the machine to the cardan shaft you need to move the protective cover A Combi model of the electrical connector and angle transmission into a position where it covers the electrical conne...

Page 22: ...e Easy model The fuse must be at least 20 A in the basic model and 25 A in the Easy model The electrical cable must be at least 5 x 2 5 mm 7 5 kW or 5 x 4 mm 10 kW In order to connect the cable move t...

Page 23: ...ot start with the green switch unless the stop switch at the front of the machine is disengaged Use the red button to stop the splitter The actual starter box is located behind the splitter under a pr...

Page 24: ...e blade out 3 Re install the blade in the reverse order 1 To adjust the length of the wood to be cut set the operating lever C Figure 19 to the Stop position which enables you to open the guard of the...

Page 25: ...ey where an automatic tightening mechanism maintains the V belt at an optimal tension Note The V belt retaining bolt can be detached when replacing the V belt This makes it easier to install a new bel...

Page 26: ...lled self cleaning output conveyors are equipped with separate debris removal devices which separate smaller debris and sawdust from the processed firewood Due to its lower kinetic energy and smaller...

Page 27: ...The operator must ensure that the distance between the debris discharge opening and the pile of debris that accumulates under it is at least 20 cm 4 5 Using the blade chain s oil adjuster The amount...

Page 28: ...pushing the lever to the up right position The conveyor stops when the cutting lever is lowered to the initial position or when wood is cut by pushing the lever downwards In the Easy model the convey...

Page 29: ...anism of the valve controlling the conveyor The adjustments for lever movement are located behind the valve cover Locking nuts Adjustment nuts Belt adjustment Open the locking nuts and use the adjustm...

Page 30: ...n opening the input conveyor guard Hold the lever that lifts and lowers the input conveyor guard Set the splitter control lever to STOP The wood press keeps the logs in place when they are being sawed...

Page 31: ...locked in the raised position When opening the input conveyor guard ensure that the locking handle locks the guard in the raised position To close the input conveyor guard push the guard backwards an...

Page 32: ...extremely cold weather repeat the cutting motion with the activation pedal G in Figure 19 to warm up the oil until the motion is performed at normal speed 8 Activate the cutting motion with the pedal...

Page 33: ...eyor under the wood press 3 Lift the lever A to start feeding the log into the machine Continue until the log hits the measurement plate at which point the input motion must be stopped Figure 33 Figur...

Page 34: ...ting flange is not excessive in proportion to the log size The pressure of the cutting flange s downward motion can be adjusted by using the pressure adjustment cartridge in the figure Figure 35 5 5 S...

Page 35: ...erating lever C to the RUN position The splitter s guards must be closed 2 Press the lever A to the lower position and then let it return to the initial position 3 Ensure that the splitting beam moves...

Page 36: ...ep 4 until the jammed wood has passed the blade piece by piece 5 8 Re splitting or splitting without cutting 1 Turn the operating lever C to the STOP position and lift the splitting groove guard to th...

Page 37: ...isupalkki alkuasentoon Halkaisupalkki l hemm ksi hal kaisuter The starting position of the splitting beam can be adjusted by moving the left hand stopper Moving the right hand stopper adjusts the retu...

Page 38: ...r is also raised lifting up the trigger rod When the trigger rod is up the spring presses the jointed lever to the right enabling the splitting motion to begin 4 When the splitting beam is near the sp...

Page 39: ...er 2 Open the valve unit s cover 3 Open the locking nut of the acceleration valve s adjustment bolt 4 Use the adjustment bolt to set the pressure to the desired level Adjustment directions Closed the...

Page 40: ...n place the input and output conveyors into their transport and storage positions 5 Place the conveyors into the transport and storage position 6 Clean and maintain the machine 6 Maintaining the machi...

Page 41: ...THE LOCKING PIN OF THE BLADE GUARD LOCKS THE GUARD IN THE RAISED POSITION 1 Set the splitter s operating lever to Stop 2 Open the splitting groove guard 3 Lift the input conveyor guard and ensure tha...

Page 42: ...sharpen the blade by filing it in a vice or sharpening device 1 Loosen the two fastening bolts of the blade flange and use the chain adjustment screw to adjust the chain tension 2 Use the adjustment...

Page 43: ...he flange bolts A and detach the fastening plate B on the other side of the flange 3 Remove the flange from the groove 4 Place the new flange against the gear wheel C twist it into the groove and loos...

Page 44: ...bed back down by turning the adjustment screws B This tightens the belts to the correct tension Figure 38 6 5 Replacing and tightening the blade chain belt 1 Perform steps 1 2 of Section 6 4 2 Raise t...

Page 45: ...to steps 3 4 of Section 6 2 4 Remove the belt pulley bolt A in Figure 41 and slip the belts 3 pcs A 38 off the upper belt pulley 5 Install the new belts and re attach the fastening bolt A in Figure 41...

Page 46: ...n Figure 44 and drain the oil from the angle transmission into a suitable container Also open the filler opening A to drain the oil faster Finish off by closing the drain opening C 5 Open the oil chec...

Page 47: ...e oil tank in the middle section of the splitter 3 Next open the drain plug A located next to the angle transmission B and drain the oil into a suitable container 4 Unscrew the bolts D to open the fil...

Page 48: ...erting the pin A in the joint 9 Turn the conveyor back to the operating position and tighten the belt Figure 45 Figure 46 Figure 47 The belt is at the correct tension when its middle section is raised...

Page 49: ...is 40 bars This limit must not be exceeded Figure 48 In the so called basic model the pressure of the input conveyor s motor can be adjusted directly with the valve that controls the motor The design...

Page 50: ...you can connect the joint 9 Pull the excess belt to the beginning of the conveyor 10 Lower the conveyor back to the operating position and tighten the belt The belt is at the correct tension when its...

Page 51: ...sa 3 Note The maximum pressure for the motor is 85 bars This limit must not be exceeded 8 0 Lubricating moving parts 1 Grease nipple for the blade s drive shaft 2 Grease nipple for the wood measuring...

Page 52: ...inder only in the Easy model In other words there is a maximum of 14 lubrication points Easy model with a pivoting output conveyor All of the points must be lubricated with vaseline roughly every 10 h...

Page 53: ...location or indoors Before prolonged storage the machine must first be cleaned then washed according to Section 9 0 and lubricated according to Section 8 0 11 0 Maintenance table Target Task Daily In...

Page 54: ...5 4 3 File the flange The machine performs an extra splitting motion when the splitting mechanism is operated 1 There is debris or dirt in the splitter s control mechanism 2 The adjustments of the sp...

Page 55: ...55 Original Version 1 2011 13 0 Electrical diagrams...

Page 56: ...er or manufacturer Repair under guarantee requires that the customer can reliably prove that the guarantee is valid 5 The guarantee does not include standard adjustments user guidance care maintenance...

Page 57: ...paj rvi Finland Name and address of person who is authorised to compile the technical file Name Juha Autio Address Valimotie 1 FI 85800 Haapaj rvi Finland The above person assures that HakkiPilke 37 E...

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Maaselan Kone Oy Hakki Pilke 1x37 Combi, Instructions For Assembly, Operation And Maintenance

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