manualshive.com logo in svg

M-B MSV, Maintenance And Service Manual

The M-B MSV Maintenance And Service Manual is a comprehensive and user-friendly guide designed to cater to all your product maintenance needs. With just a few simple clicks, you can easily download this manual for free from our website, ensuring hassle-free access to vital information and instructions.

Share
Download
background image

MSV Divison

1615 Wisconsin Avenue 

P.O. Box 200 

New Holstein, WI 53061 

Phone: 800-558-5800 

Fax: 920-898-4588

062015

PN 904-183700

Maintenance and Service Manual

M-B 

Multi-Service Vehicle

 (MSV)

MSV Generation    Units

on 

 

 

 

Summary of Contents for MSV

Page 1: ...Divison 1615 Wisconsin Avenue P O Box 200 New Holstein WI 53061 Phone 800 558 5800 Fax 920 898 4588 062015 PN 904 183700 Maintenance and Service Manual M B Multi Service Vehicle MSV MSV Generation Units on ...

Page 2: ......

Page 3: ... URQW WWDFKPHQW RQQHFWLRQV 48 Maintenance 51 DLO RU 5HIXHOLQJ 51 LUVW RXUV 51 YHU RXUV RU 0RQWKO 52 YHU RXUV RU 0RQWKV 52 YHU RXUV RU HDU 53 YHU RXUV RU HDUV 53 YHU RXUV RU HDUV 53 XEULFDWLRQ KDUW 53 2LO DQG LOWHU 5HTXLUHPHQWV 56 0DLQWHQDQFH 56 QJLQH RRODQW 58 QWDNH 0DLQWHQDQFH 58 XHO 6 VWHP 0DLQWHQDQFH 59 DE LIW 60 URXQG ULYH 0DLQWHQDQFH 60 URXQG ULYH LOWHU 61 3RZHU 7DNH 2II 372 0DLQWHQDQFH 61 3R...

Page 4: ... 104 Replacement Parts 107 Appendix GUDXOLF LDJUDPV 8 3803 6 0 7 6 XDO SXPS PDQXDO WorkInstructions 5HSODFLQJ URQW KHHO 0RWRUV 6 5HSODFLQJ WKH UDPH LQN HWZHHQ URQW DQG 5HDU UDPHV 6 QVWDOOLQJ WKH UHDN 5HOHDVH LW 6 KHFNLQJ 3DUNLQJ UHDN 5HOLHI 3UHVVXUH 6 M B Multi Service Vehicle 4 Table of Contents 2015 M B Companies Inc All Rights Reserved 75 2 576 800 16 1 1 1267 6 ...

Page 5: ... FRQWDFW 0 RPSDQLHV QF IRU QR FRVW UHSODFHPHQWV 8QGHUVWDQG WKH LQIRUPDWLRQ WKH ODEHOV DUH FRPPXQLFDWLQJ EHIRUH RSHUDWLQJ RU PDLQWDLQLQJ WKH HTXLSPHQW Avoid Abrupt Maneuvers and Excessive Speed Travel at Low Speed When Turning Always Wear Safety Belt 390 172409 WARNING HIGHER ROLLOVER RISK DANGER HOT FLUID UNDER PRESSURE 390 152998 DANGER CUTTING SEVERING OF FINGERS OR HAND FAN 390 152993 DANGER 39...

Page 6: ...HO ZKR DUH QRW UHTXLUHG WR EH LQ WKH ZRUN DUHD VKRXOG EH NHSW DZD 1HYHU VWDUW WKH HTXLSPHQW XQOHVV RX DUH DEVROXWHO FHUWDLQ WKDW HYHU RQH LQ WKH DUHD LV FOHDU RI WKH PDFKLQH DQG DZDUH LW LV EHLQJ VWDUWHG ROORZ WKH PDQXIDFWXUHU V UHFRPPHQGHG VWDUW XS SURFHGXUH PRESSURIZED SYSTEMS SAFETY R QRW GLVDVVHPEOH D SUHVVXUL HG V VWHP XQOHVV SURSHUO WUDLQHG DQG HTXLSSHG ZLWK DGHTXDWH WRROLQJ DPLOLDUL H RXUVH...

Page 7: ...WHQDQFH ZRUN EH VXUH DOO JXDUGV DQG RWKHU VDIHW GHYLFHV DUH LQVWDOOHG DQG LQ SURSHU ZRUNLQJ RUGHU 1HYHU FOHDQ OXEULFDWH RU DGMXVW HTXLSPHQW ZKLOH LW LV PRYLQJ KDV WKH SRWHQWLDO WR PRYH RU ZKHQ HQJLQH LV UXQQLQJ OZD V UHOHDVH SUHVVXUH IURP SUHVVXUL HG V VWHPV EHIRUH GLVDVVHPEOLQJ OORZ DPSOH WLPH IRU KHDWHG FRPSRQHQWV WR FRRO EHIRUH ZRUNLQJ RQ RU ZRUNLQJ FORVH WR WKHP 8VH WHPSHUDWXUH VWLFNV RU RWKHU...

Page 8: ...1HZ ROVWHLQ 3KRQH RU D MACHINE IDENTIFICATION DFK PDFKLQH PDQXIDFWXUHG E 0 RPSDQLHV QF KDV DQ LGHQWL FDWLRQ SODWH PRXQWHG WR LW DV VKRZQ LQ LJXUH 7KLV SODWH FRQWDLQV WKH VHULDO QXPEHU RI RXU 0 HTXLSPHQW 7KLV LQIRUPDWLRQ LV LPSRUWDQW WR KDYH DYDLODEOH ZKHQ FRPPXQLFDWLQJ ZLWK 0 9HKLFOH HUWL FDWLRQ DEHO LJXUH CUSTOMER SERVICE 7KH VHULDO QXPEHU RQ RXU HTXLSPHQW LV HVVHQWLDO IRU SURSHU VHUYLFH VXSSRUW ...

Page 9: ...DLP LV PDGH DUH WR EH UHWXUQHG WUDQVSRUWDWLRQ SUHSDLG WR 0 V IDFWRU Q LPSURSHU XVH RSHUDWLRQ EH RQG FDSDFLW RU VXEVWLWXWLRQ RI SDUWV QRW DSSURYHG E 0 RU DOWHUDWLRQ RU UHSDLU E RWKHUV LQ VXFK D PDQQHU DV LQ 0 V MXGJHPHQW PDWHULDOO DQG RU DGYHUVHO DIIHFWV WKH SURGXFW VKDOO YRLG WKLV ZDUUDQW 7KLV ZDUUDQW GRHV QRW DSSO WR GHIHFWV FDXVHG E GDPDJH RU XQUHDVRQDEOH XVH ZKLOH LQ WKH SRVVHVVLRQ RI WKH RZQHU...

Page 10: ...JKW OEV NJ URQW RU 5HDU OH 5DWLQJ OEV NJ URVV RPELQHG HLJKW 5DWLQJ 5 OEV NJ URVV 9HKLFOH HLJKW 5DLWLQJ 9 5 OEV NJ 5DGLDO 6QRZ 7LUH 7 5 XJ 7LUHV 3O 5DWLQJ 7XUI 7LUHV 3O 5DWLQJ 2XWVLGH 7XUQLQJ 5DGLXV FP 5DGLDO 6QRZ 7LUH FP 7XUI 7LUH QVLGH 7XUQLQJ 5DGLXV FP 5DGLDO 6QRZ 7LUH FP 7XUI 7LUH URQW 7KUHH 3RLQW LWFK 7 RU 7 Electronic Controls URQW 0RGXOH 7 SH 6DXHU DQIRVV MC50 20 MC38 10 5HDU 0RGXOH 7 SH 6DX...

Page 11: ...XLFN FRXSOHU KDVVLV 0DQLIROG RSWLRQDO 5HDU RZ ORZ JSP SP PD SDLUV RI RUE WWLQJV Power Take Off OXWFK U W SH HOHFWURQLF RYHU K GUDXOLF 6SOLQH VSOLQH GLDPHWHU 530 URQW 372 540 2200 RPM Hitch Capacities 7RZLQJ DSDFLW OEV NJ 7RQJXH HLJKW DSDFLW OEV NJ URQW LIW DSDFLW OEV NJ FFXPXODWRU 1LWURJHQ OOHG WR SVL EDU Cooling System DQ 6L H FP 5HDU 0RXQWHG 6XFWLRQ QJ 5DGLDWRU 6XFWLRQ AC System 5HIULJHUDQW KDUJ...

Page 12: ...NOTES M B Multi Service Vehicle 12 Vehicle Information 2015 M B Companies Inc All Rights Reserved ...

Page 13: ...rall height and ground clearance is dependant on the radius of the tires Dimensions given are based on 32 inch radial tires LJXUH M B Multi Service Vehicle 13 Vehicle Information 2015 M B Companies Inc All Rights Reserved ...

Page 14: ...PARTS MANUAL REFERENCE LAYOUT 5 3 1 6 7 9 10 2 17 29 27 24 22 20 30 14 21 23 26 4 18 19 16 13 14 8 12 22 LJXUH M B Multi Service Vehicle 14 Vehicle Information 2015 M B Companies Inc All Rights Reserved ...

Page 15: ...4 13 RROLQJ VVHPEO 36 14 XHO DQG GUXDOLF 7DQNV 38 15 KDVVLV 40 16 URQW UDPH 42 17 URQW ULYH 44 18 LWFK 46 19 0LGVHFWLRQ 48 20 5HDU UDPH 50 21 HIW 5HDU URXQG ULYH 52 22 5LJKW 5HDU URXQG ULYH 54 23 5HDU 0DQLIROGV 56 24 QJLQH 58 25 XHO LU QWDNH DQG KDXVW 6LGH 7ZR 60 26 QJLQH OHFWULFDO 6LGH 2QH 62 27 QJLQH OHFWULFDO 6LGH 7ZR 64 28 DUQHVV DQG DEOH 66 29 372 68 30 OXWFK 70 M B Multi Service Vehicle 15 V...

Page 16: ...QFWLRQV 372 HQJDJHPHQW DQG VRPH YHKLFOH FRQWURO VHOHFWLRQV DUH FRQWUROOHG E WKH 6 MR VWLFN DQG 6DXHU DQIRVV RQWURO 6 VWHP SPEED CONTROLS 9HKLFOH FRQWUROV LQFOXGH WKH HQJLQH WKURWWOH DQG D IRRW SHGDO DFK RI WKHVH DUH VHW XVLQJ WKH 6 VFUHHQV DQG WKH MR VWLFN WR GHOLYHU D FRQWUROOHG YDULDEOH YROWDJH WR DQ DFWXDWRU QJLQH VSHHG LV FRQWUROOHG E DQ HOHFWURQLF FRQWURO PRGXOH SURYLGHG E WKH HQJLQH PDQXIDFW...

Page 17: ...FWXUHU SURYLGHV D VHFRQG OHYHO RI GLDJQRVWLF LQIRUPDWLRQ 5HIHU WR WKH HQJLQH GRFXPHQWDWLRQ IRU KDUGZDUH UHTXLUHPHQWV DQG DFFHVV WR WKDW OHYHO 7KH FRPPXQLFDWLRQ SRUW LV ORFDWHG EHORZ WKH ULJKW VLGH DUP UHVW XPPLQV LDJQRVWLF 3RUW LJXUH M B Multi Service Vehicle 17 Vehicle Information 2015 M B Companies Inc All Rights Reserved ...

Page 18: ......

Page 19: ...OPERATION ...

Page 20: ......

Page 21: ...KING BRAKE QJDJHV LVHQJDJHV DXWRPDWLFDOO ZKHQ SUHVVLQJ DQG UHOHDVLQJ DFFHOHUDWRU SHGDO FORWARD REVERSE 8VLQJ WKH MR VWLFN SXVK WKH UG WRJJOH VZLWFK IURP WKH OHIW 83 IRU IRUZDUG RU 2 1 IRU UHYHUVH THROTTLE Work Mode 8VH WKH QG WRJJOH VZLWFK IURP WKH OHIW RQ MR VWLFN WR WKURWWOH 83 SXVK XSZDUG RU WR WKURWWOH 2 1 SXOO GRZQZDUG RAISE LOWER FRONT ATTACHMENT KLOH WUDFWRU LV UXQQLQJ SXOO EDFN RQ MR VWLFN...

Page 22: ...Open Screen Operation Plus 1 Controls M B Multi Service Vehicle 19 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 23: ...FFHVV DOLEUDWLRQ 6FUHHQ 5HIHU WR 3DJH FFHVV WWDFKPHQW 6HOHFWLRQ 6FUHHQ 5HIHU WR 3DJHV FFHVV 3DVVZRUG 6FUHHQ I VKRZLQJ 3 2 3DVVZRUG DFFHVV KDV EH JUDQWHG 5HIHU WR 3DJH FFHVV 5HDU QSXWV 2XWSXWV DQG 09 6WDWXV 6FUHHQV 8VH 8S DQG RZQ DUURZV WR DFFHVV HDFK VHFWLRQ 5HIHU WR 3DJH 8S DQG RZQ DUURZ NH V ZLOO F FOH WKURXJK WKH VFUHHQ IXQFWLRQV DV ZHOO 2 3 4 5 6 7 8 1 M B Multi Service Vehicle 20 Operation 20...

Page 24: ...JH ULQJV 069 WR LGOH 3UHVVLQJ DJDLQ EULQJV 069 EDFN WR ODVW 530 OHYHO FFHVV WR ZRUN VFUHHQ PRGH PD KDYH WR UHGXFH VSHHG 127 86 5HWXUQV WR 0DLQ 0HQX FWLYDWHV EHDFRQ OLJKW FRQWUROV 3UHVVLQJ 2 WXUQ RQ RII EHDFRQ OLJKW UURZ GRZQ DJDLQ WR DFFHVV UHDU ZRUN OLJKW FRQWUROV 3UHVVLQJ 2 ZLOO WXUQ RQ RII WKH UHDU ZRUN OLJKWV LI HTXLSSHG 3 4 5 6 7 8 2 FRQV LQ XSSHUV OHIW FRUQHU RI VFUHHQ ZLOO OLJKW XS UHG ZKHQ...

Page 25: ...LO DXJH RZ DWWHU DXJH GUDXOLF 2LO XUUHQW KRUVHSRZHU ORDG EHLQJ XVHG E HQJLQH 5LJKW 6LJQDO QGLFDWRU 9HKLFOH ULYH 6WDWXV HDGOLJKW LJK HDP QGLFDWRU RXU 0HWHU ODUPV LVSOD QJLQH 530 9HKLFOH 6SHHG ORZ 3OXJV 0DLQ 0HQX UXLVH RRW 3HGDO 7KURWWOH L RZ 5DQJH 6HOHFWLRQ LJKWV VHOHFW WR WXUQ RQ QGLFDWHV ZKHQ LQ LJK 6SHHG 4XLFN 6WRS 4XLFN GOH 9HKLFOH URXQG ULYH 2SHUDWRU LV SUHVHQW Transport Screen Icons M B Multi...

Page 26: ...530 WR DFWLYDWH FFHVV WR IDXOWV VFUHHQV 5HIHU WR SDJHV ULQJV 069 WR LGOH 7XUQV RII DQ DWWDFKPHQW 3UHVVLQJ DJDLQ ZLOO UHWXUQ 069 WR SUHYLRXV 530 DQG WXUQ EDFN RQ WKH DWWDFKPHQWV WKDW ZHUH SUHYLRXVO RQ FFHVV WR WUDQVSRUWDWLRQ VFUHHQ PRGH FFHVV WR ZHLJKW WUDQVIHU VHWXS VFUHHQ 0XVW KDYH ZHLJKW WUDQVIHU IXQFWLRQ VHOHFWHG 5HIHU WR SDJH 5HWXUQV WR 0DLQ 0HQX FWLYDWHV EHDFRQ OLJKW FRQWUROV 3UHVVLQJ 2 WXUQ ...

Page 27: ... RRW 3HGDO 7KURWWOH DFWLYH JUHHQ 372 530 372 HQJDJHG JUHHQ PRXQW RI ZHLJKW RQ IURQW KLWFK LJKWV VHOHFW WR WXUQ RQ JUHHQ HLJKW 7UDQVIHU HQJDJHG JUHHQ GMXVWPHQW IRU HLJKW 7UDQVIHU XQFWLRQ EHLQJ RSHUDWHG E MR VWLFN XUUHQW IURQW DQG UHDU DWWDFKPHQW VHOHFWLRQ 4XLFN 6WRS 4XLFN GOH 9HKLFOH URXQG ULYH 6SUD 6SUHDGHU RQ JUHHQ 6SHDGHU 6SHHG 6HWXS HLJKW 7UDQVIHU X RQ JUHHQ LWFK LQ ORDW 0RGH JUHHQ 9ROWDJH XHO ...

Page 28: ...EH DFWLYH RQ RWKHU VHOHFWLRQV 3ODFH 1 RQ WKH IXQFWLRQV RX GR QRW ZDQW WR XVH XQFWLRQV DQG FDQQRW EH PRYHG 8 7KH QXPEHUV RQ WKH OHIW VLGH RI HDFK IXQFWLRQ DUH WKH GHIDXOW QXPEHUV 3ODFH WKH QXPEHU LQ WKH ULJKW WR VHW EDFN IDFWRU GHIDXOW XQFWLRQV DQG DUH ERQXV IXQFWLRQV WKDW PXVW EH DVVLJQHG DQ XQXVHG QXPEHU M B Multi Service Vehicle 25 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 29: ... WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW URQW QSXWV FOH WKURXJK URQW QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 LVSOD V WKH VWDWXV RI WKH IURQW LQSXWV OK 4 M B Multi Service Vehicle 26 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 30: ...DW YROWDJH RU FXUUHQW LW LV PRGXODWLQJ Button Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW URQW QSXWV FOH WKURXJK URQW QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 M B Multi Service Vehicle 27 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 31: ...WKH IURQW 09 Button Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW URQW QSXWV FOH WKURXJK URQW QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 M B Multi Service Vehicle 28 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 32: ...FOHV EHWZHHQ VORZ PHGLXP DQG KLJK JURXQG GULYH UDPSLQJ FOHV EHWZHHQ VORZ PHGLXP DQG KLJK JURXQG GULYH UDPSLQJ 5HVHWV VWHHULQJ F OLQGHUV 5HWXUQV WR 0DLQ 0HQX KDQJH VFUHHQ EULJKWQHVV KDQJH WLUH VL H 2 3 4 5 8 1 Calibration Screen M B Multi Service Vehicle 29 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 33: ... WKURXJK DWWDFKPHQWV 3UHVV DQG KROG 2 IRU WKUHH VHFRQGV WR VHOHFW DWWDFKPHQW 3UHVV DQG KROG WR UHVHW UHDU DWWDFKPHQW FFHVV DWWDFKPHQW VHWXS VFUHHQ 7KLV IXQFWLRQ LV RQO DFFHVVLEOH ZLWK SDVVZRUG FOHDUDQFH IURP WKH PDLQ PHQX VFUHHQ 5HWXUQV WR 0DLQ 0HQX 2 5 6 7 8 1 DFK VHOHFWLRQ LOOXPLQDWH LQ UHG ZKHQ D IDXOW LV UHJLVWHUHG Attachment Selection Screen M B Multi Service Vehicle 30 Operation 2015 M B Com...

Page 34: ...Q WKH DWWDFKPHQW VHOHFWLRQ VFUHHQ RX FDQ DFFHVV WKH DWWDFKPHQW VHWXS VFUHHQ RQO ZLWK SDVVZRUG FOHDUDQFH IURP WKH PDLQ PHQX VFUHHQ Attachment Selection Screen M B Multi Service Vehicle 31 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 35: ...Button Function Button Function 6XEPLW 3DVVZRUG 5HWXUQV WR 0DLQ 0HQX 2 3 4 5 6 7 8 OK esc 1 Password Screen M B Multi Service Vehicle 32 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 36: ...QF Button Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW 5HDU QSXWV FOH WKURXJK 5HDU QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 Rear Input Screen M B Multi Service Vehicle 33 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 37: ...QF Button Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW 5HDU QSXWV FOH WKURXJK 5HDU QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 Rear Output Screen M B Multi Service Vehicle 34 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 38: ...on Function 5HWXUQV WR 0DLQ 0HQX 3UHVV WR KLJKOLJKW 5HDU QSXWV FOH WKURXJK 5HDU QSXWV 2XWSXWV DQG 09 3UHVV WR DFFHVV KLJKOLJKWHG RSWLRQ 8 OK 4 Rear MVEC Screen M B Multi Service Vehicle 35 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 39: ... FRQ JXUDWLRQ E KROGLQJ IRU WZR VHFRQGV 6DYH VHWWLQJV 5HWXUQ WR ZRUN PRGH VFUHHQ HFUHDVH ZHLJKW WUDQVIHU QFUHDVH ZHLJKW WUDQVIHU 2 3 1 Weight Transfer Screen M B Multi Service Vehicle 36 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 40: ... FFHVV WR URQW 09 DXOWV FFHVV WR URQW RQWURO DXOWV FFHVV WR 5HDU 09 DXOWV FFHVV WR 5HDU RQWURO DXOWV FFHVV WR 5HWXUQ WR 0DLQ 0HQX 2 3 6 7 8 1 Faults Screen M B Multi Service Vehicle 37 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 41: ...lts Screen KHQ KLJKOLJKWHG LQ RED VKRZV DQ DFWLYH IDXOW Front MVEC Faults Screen KHQ KLJKOLJKWHG LQ RED VKRZV DQ DFWLYH IDXOW Rear MVEC Faults Screen KHQ KLJKOLJKWHG LQ RED VKRZV DQ DFWLYH IDXOW Faults Screens M B Multi Service Vehicle 38 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 42: ... DQG WKH K GUDXOLF KRVHV WR WKH GHVLUHG DX LOLDU K GUDXOLFV Button Function WWDFKPHQW 6HOHFWLRQ VFUHHQ 6 Button Function 3UHVV DQG KROG IRU WZR VHFRQGV WR UHVHW IURQW DWWDFKPHQW URQW DWWDFKPHQW VHOHFWLRQ 3UHVV WZR WLPHV WR KLJKOLJKW 069 372 5LEERQ ORZHU 3UHVV DQG KROG IRU WKUHH VHFRQGV WR VHW DWWDFKPHQW 5HWXUQ WR 0DLQ 0HQX 2 8 OK 1 Operation Attachment Selection Examples M B Multi Service Vehicle ...

Page 43: ...H 372 3UHVV 2 WR XVH 372 HQJDJHV PSHOOHU 372 530 VKRZV DERYH 372 LFRQ QFUHDVH 372 530 V E LQFUHDVLQJ HQJLQH 530 V 8VHU H QHG 3UHVV XVHU GH QHG EXWWRQ RQ MR VWLFN WR WXUQ RQ X IXQFWLRQ WR HQJDJH ULEERQ 3 OK QFUHDVH HQJLQH 530 WR GHVLUHG VSHHGV DQG EHJLQ XVLQJ DWWDFKPHQWV M B Multi Service Vehicle 40 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 44: ...KH 5HDU 6SUHDGHU DQG WKH K GUDXOLF KRVHV Operation Attachment Selection Examples Button Function WWDFKPHQW 6HOHFWLRQ VFUHHQ 6 Button Function 3UHVV DQG KROG IRU WZR VHFRQGV WR UHVHW UHDU DWWDFKPHQW 5HDU DWWDFKPHQW VHOHFWLRQ 3UHVV WKUHH WLPHV WR KLJKOLJKW 069 6SUHDGHU 3UHVV DQG KROG IRU WKUHH VHFRQGV WR VHW DWWDFKPHQW 5HWXUQ WR 0DLQ 0HQX 6 8 OK 5 M B Multi Service Vehicle 41 Operation 2015 M B Comp...

Page 45: ...unction QWHU RUN 0RGH Button Function 8VHU H QHG 3UHVV XVHU GH QHG EXWWRQ WR HQJDJH X WR WXUQ RQ UHDU VSUHDGHU 2 QFUHDVH HQJLQH 530 WR GHVLUHG VSHHGV DQG EHJLQ XVLQJ DWWDFKPHQWV M B Multi Service Vehicle 42 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 46: ...eight Transfer feature IWHU RXU DWWDFKPHQWV DUH FRQQHFWHG DQG VHW XS IROORZ WKHVH VWHSV 6WHSV QHHG WR EH GRQH ZKHQ VZLWFKLQJ EHWZHHQ DWWDFKPHQWV Operation Weight Transfer Example Button Function RUN PRGH VFUHHQ 2 Button Function UURZ GRZQ WKUHH WLPHV 3UHVV 2 WR WXUQ RQ HLJKW 7UDQVIHU FFHVV HLJKW 7UDQVIHU VHWXS VFUHHQ 7 OK M B Multi Service Vehicle 43 Operation 2015 M B Companies Inc All Rights Res...

Page 47: ...G EHJLQ XVLQJ DWWDFKPHQWV Button Function ROG IRU WZR VHFRQGV WR UHVHW ZHLJKW WUDQVIHU R VWLFN RUZDUG 3XVK MR VWLFN IRUZDUG WR DFWLYDWH ZHLJKW WUDQVIHU 3UHVV PXOWLSOH WLPHV XQWLO DWWDFKPHQW EHJLQV WR UDLVH 3UHVV XQWLO DWWDFKPHQW VWRSV ULVLQJ 7KLV VHWV RI WKH DWWDFKPHQW ZHLJKW RQ WKH KLWFK 3UHVV WR VDYH VHWWLQJV 5HWXUQ WR RUN 0RGH VFUHHQ 1 2 3 M B Multi Service Vehicle 44 Operation 2015 M B Compani...

Page 48: ...JQLWLRQ NH LV UHPRYHG DQG DOO SHUVRQQHO LQ WKH ZRUN DUHD DUH DZDUH WKDW WKH HTXLSPHQW LV EHLQJ LQVSHFWHG DQG PXVW QRW EH VWDUWHG 1HYHU FKHFN IRU K GUDXOLF OHDNV E KDQG GUDXOLF ÀXLG XQGHU SUHVVXUH FDQ SHQHWUDWH VNLQ QVSHFW DOO K GUDXOLF OLQHV IRU HYLGHQFH RI OHDNLQJ ORRVH WWLQJV DQG IUD HG RU GDPDJHG KRVHV KHFN K GUDXOLF F OLQGHUV IRU EURNHQ RU ORRVH SDUWV HVSHFLDOO FRWWHU SLQV RQ WKH K GUDXOLF F O...

Page 49: ...anually Sprayed Ether Starting Aids DANGER Do not use manually sprayed Ether starting aids Using a spray type starting aid may cause the air intake to explode and cause personal injury Intake Air Heater 7KH HQJLQH KDV D JULG KHDWHU LQ WKH DLU LQWDNH WXEH MXVW EHIRUH WKH LQWDNH PDQLIROG 7KLV KHDWHU LV FRQWUROOHG DV QHHGHG E WKH HQJLQH HOHFWURQLFV R QRW E SDVV RU IRUFH WKH KHDWHU RQ M B Multi Servic...

Page 50: ...KH HTXLSPHQW IRUZDUG DQG EDFNZDUG IRU VHYHUDO IHHW PHWHUV HUFLVH WKH PDFKLQH IRU VHYHUDO PLQXWHV 7R UHGXFH WKH WRWDO ZDUP XS WLPH VWDUW H HUFLVLQJ WKH HQWLUH PDFKLQH EHIRUH RX FRPSOHWH WKH K GUDXOLF ZDUP XS WLPH 2SHUDWH XQGHU OLJKW ORDG XQWLO WKH V VWHPV UHDFK QRUPDO RSHUDWLQJ WHPSHUDWXUHV I WKH HQJLQH WHPSHUDWXUH LV QRW KLJK HQRXJK HQFORVH WKH HQJLQH DQG EORFN WKH UDGLDWRU WKHUPRVWDW WKDW RSHQV D...

Page 51: ... 7R FRQQHFW DQ DWWDFKPHQW 1 3XOO WKH 069 FORVH WR WKH DWWDFKPHQW 2 GMXVW WKH KRRNV VLGH WR VLGH DV QHHGHG XVLQJ WKH ORFNLQJ EROW RQ WKH EDFN VLGH 3XOO WKH KDQGOH IRUZDUG WR RSHQ WKH FODPS ORFNV 3 ULYH WKH 069 IRUZDUG ZLWK WKH KRRNV ORZHUHG 3XWWLQJ WKH 069 LQ UHHS 0RGH ZLOO DVVLVW LQ WKLV 4 7KH KRRNV VKRXOG W LQWR WKH DUPV RI WKH DWWDFKPHQW LIW WKH KLWFK LQ SRVLWLRQ VR WKH KRRNV HQJDJH DQG OLIW WKH...

Page 52: ...PSUHVVHG LQ JURRYH RI 372 VKDIW LJXUH 372 6KDIW LJXUH 372 6SOLQH 8QLYHUVDO RLQW RI 372 6KDIW LJXUH 5HSODFH WKH DFFHVV SDQHO EHIRUH VWDUWLQJ WKH HQJLQH Hydraulic Connections W WKH IURQW RI WKH 069 WKHUH DUH WKUHH SDLU RI FRQQHFWLRQV DFK SDLU KDV D OLQH RXW DQG D OLQH LQ 7KH FRQQHFWLRQV DUH PDWFKHG IRU HDFK SDLU WWDFKPHQWV DUH FRQQHFWHG DQG 3OXV FRQWUROV DUH VHW WR FRQWURO WKH SURSHU DX LOLDU SRUWV ...

Page 53: ...UH DFK SDLU KDV D OLQH RXW DQG D OLQH LQ WWDFKPHQWV DUH FRQQHFWHG DQG 3OXV FRQWUROV DUH VHW WR FRQWURO WKH SURSHU DX LOLDU SRUWV 6HH 3OXV NOTE Some attachments will require these connections to make them operational X X X X LJXUH M B Multi Service Vehicle 50 Operation 2015 M B Companies Inc All Rights Reserved ...

Page 54: ......

Page 55: ...MAINTENANCE ...

Page 56: ......

Page 57: ... XHO LOWHU DWHU 6HSDUDWRU UDLQ GUDXOLF OLQGHUV QVSHFW IRU EURNHQ RU ORRVH SDUWV GUDXOLF RVHV QVSHFW IRU OHDNLQJ ORRVH WWLQJV IUD HG RU GDPDJHG KRVHV OHFWULFDO LUHV DEOHV QVSHFW IRU ORRVH RU GDPDJHG ZLUHV UDQNFDVH UHDWKHU 7XEH QVSHFW LU QWDNH 3LSLQJ QVSHFW 5DGLDWRU 6FUHHQ QVSHFW OHDQ FFHVV RRUV DQG 3DQHOV 6HFXUHG Q 3ODFH HDNV 8QGHU WKH 9HKLFOH QVSHFW FWLYH ODUPV RQ 6 KHFN RUUHFW FIRST 50 HOURS Prev...

Page 58: ...QVSHFW OHDQ KDUJH LU QVSHFW OHDQ 2LO RROHU QVSHFW OHDQ EVERY 500 HOURS OR 6 MONTHS Preventative Maintenance Procedure 7 SH 6SHFL FDWLRQ QJLQH 2LO UDLQ 5HSODFH 9DOYROLQH 3UHPLXP OXH RU HTXLYDOHQW 3 6 5DWHG 7RWDO 2LO 6 VWHP 9ROXPH SSUR LPDWHO 47 QJLQH 2LO LOWHU 5HSODFH 0 3DUW QJLQH RRODQW QWLIUHH H GURPHWHU KHFN RUUHFW OHHWJXDUG RPSOHWH RU HTXLYDOHQW HDY XW OO 6HDVRQ PHHWV 0 0 FKHPLFDO FRPSRVLWLRQ 0...

Page 59: ... FRPSRVLWLRQ 0LQLPXP RI QJLQH 9LEGUDWLRQ DPSHU 5XEEHU RQGLWLRQ KHFN QJLQH 9LEUDWLRQ DPSHU 9LVFRXV KHFN RUUHFW 6LOLFRQ OXLG EVERY 5000 HOURS OR 4 YEARS Preventative Maintenance Procedure 7 SH 6SHFL FDWLRQ QJLQH 2YHUKHDG 6HW GMXVW UDNH OXLG UDLQ 5HSODFH OHHG 27 0XVW FRPSO WR HGHUDO 6WDQGDUG DQG 6 LUBRICATION CHART UHTXHQF XEULFDWLRQ 7 SH RFDWLRQV 5HIHU WR LJXUH 1XPEHU RI RFDWLRQV 5HIHU WR LJXUH DLO ...

Page 60: ...3RLQW 3RLQW 3RLQW LJXUH LJXUH LJXUH 3RLQW 3RLQW 3RLQW 3RLQW LJXUH LJXUH LJXUH M B Multi Service Vehicle 54 Maintenance 2015 M B Companies Inc All Rights Reserved ...

Page 61: ...3RLQW 3RLQW URXQG ULYH 3XPS 0RXQWV WR URQW RI QJLQH LJXUH LJXUH 3RLQW HDU R HDU R 6SOLQH LQJH LJXUH LJXUH M B Multi Service Vehicle 55 Maintenance 2015 M B Companies Inc All Rights Reserved ...

Page 62: ...U ZLWK V QWKHWLF DQWL IRDPLQJ DJHQW HDUER OXLG DSDFLW TXDUWV DE UHVK LU OWHU 209 163257 MAINTENANCE WARNING 1HYHU VHUYLFH WKH 0 069 XQOHVV WKH YHKLFOH LV FRPSOHWHO VKXW GRZQ 5HPRYH LJQLWLRQ NH WR SUHYHQW VWDUWLQJ RI WKH HTXLSPHQW DLOXUH WR GR VR FDQ UHVXOW LQ VHULRXV LQMXU RU GHDWK Cleaning the Cooler Intake 7KH FRROHU LQWDNH PXVW EH SHULRGLFDOO FOHDQHG WR NHHS WKH LQWDNH IUHH RI GHEULV 1 5HPRYH W...

Page 63: ...JLQH QWDNH URP RROHU 2 G 7DQN RROLQJ 3 7XUER LU RROLQJ 4 QJLQH RROLQJ 5 6FUHHQ 6 DFNXS ODUP 7 7XUER LVFKDUJH WR RROHU 8 RRODQW WR QJLQH 9 RROLQJ M B Multi Service Vehicle 57 Maintenance 2015 M B Companies Inc All Rights Reserved ...

Page 64: ...GLWLRQV ZLOO UHTXLUH PRUH IUHTXHQW UHSODFHPHQW 7KH DLU OWHU KDV D VHQVRU WKDW ZLOO VHQG D ZDUQLQJ WR WKH 0 LI WKH OWHU UHTXLUHV VHUYLFH LJXUH LJXUH 7R FKDQJH WKH DLU OWHU 1 8QVFUHZ WKH DLU OWHU VFUHZ FODPS DQG UHPRYH WKH FRYHU LJXUH 2 6OLGH WKH OWHU RXW RI WKH KRXVLQJ DQG GLVSRVH RI SURSHUO LJXUH NOTE The inside of the housing may need cleaning 3 QVHUW D QHZ OWHU 4 5HSODFH WKH FRYHU DQG KDQG WLJKW...

Page 65: ...O LV ÀDPPDEOH R QRW RSHQ WKH YDOYH RU VHSDUDWRU QHDU UH RU KHDW VRXUFH 8VH DSSURSULDWH VWRUDJH FRQWDLQHUV DQG GLVSRVH RI IXHO SURSHUO Fuel Water Separator 7KH VHSDUDWRU LV ORFDWHG RQ WKH OHIW VLGH RI WKH HQJLQH WRZDUG WKH FDE LJXUH DWHU FDQ EH GUDLQHG IURP WKH ERWWRP E XQVFUHZLQJ WKH GUDLQ DWHU UDLQ LJXUH NOTE Drain water from the separator more often in cooler temperatures Fuel Filter WARNING 0DN...

Page 66: ... ULYH DQG WKH WWDFKPHQWV XVH WKH VDPH UHVHUYRLU 6HH GUDXOLF 5HVHUYRLU 7KH JURXQG GULYH V VWHP LV FRPSULVHG RI WKH SXPS VHYHUDO PDQLIROGV DQG IRXU ZKHHO PRWRUV 7KH IURQW ZKHHO PRWRUV KDYH D SDUNLQJ EUDNH 7KH SDUNLQJ EUDNH HQJDJHV ZKHQHYHU WKH GULYH SXPS LV RII RU ZKHQ WKH RSHUDWRU FRQWUROV FDOO IRU LW WR EH RQ 7R GLVHQJDJH WKH SDUNLQJ EUDNH SXVK WKH EUDNH EXWWRQ RQ WKH 0 NOTE The rear wheel motors ...

Page 67: ...OO WKH FRYHU RXW 5 RFDWH WKH SXPS OWHU LJXUH 6 6FUHZ WKH ROG OWHU RII H FDUHIXO WR FDWFK DQ ÀXLG WKDW PD GULS 7 XEULFDWH WKH JDVNHW RQ WKH QHZ OWHU DQG VFUHZ LW LQ SODFH 7LJKWHQ E KDQG 8 6WDUW WKH HQJLQH DQG FKHFN IRU OHDNV 7LJKWHQ OWHU DV QHHGHG 9 LVSRVH RI WKH ROG OWHU SURSHUO 10 5HSODFH WKH FRYHU LOWHU LJXUH POWER TAKE OFF PTO MAINTENANCE PTO Case Fluid Change 7KH SRZHU WDNH RII FDVH VKRXOG KDY...

Page 68: ...QJDJHG 7KH HQJLQH 530 FRQWUROV WKH 530 RI WKH 372 CAUTION 7KH 372 FDQQRW EH HQJDJHG ZKHQ WKH HQJLQH 530 LV KLJKHU WKDQ 530 7R PDLQWDLQ WKH 372 V VWHP KDQJH WKH FDVH ÀXLGV UHDVH WKH GULYHVKDIW DW WKH XQLYHUVDO MRLQWV UHDVH WKH GULYHVKDIW DW WKH VSOLQH WKUX WKH DFFHVV SDQHO LQ WKH RSHUDWRUV FDE I WKH FOXWFK DQG JHDU ER KDYH EHHQ UHPRYHG IURP WKH HQJLQH D WRRO LV DYDLODEOH WR DLG ZLWK UHDVVHPEO RQWDF...

Page 69: ... D ER HQG ZUHQFK 372 VKDIW PD KDYH WR EH VXSSRUWHG VR LW GRHVQ W VSLQ LJXUH 4 5HPRYH WKH WZR 372 8 MRLQW VHW VFUHZV XVLQJ D OOHQ ZUHQFK LJXUH 5 RRVHQ WKH IURQW DQG UHDU EHDULQJ FROODUV RQ 372 VKDIW XQGHU WKH FDE E UVW ORRVHQLQJ WKH VHW VFUHZ XVLQJ OOHQ ZUHQFK 3RVLWLRQ EHDULQJ FROODU SXQFK KROH DV VKRZQ LJXUH 7KH FROODUV ZLOO PRYH WR WKH OHIW FRXQWHUFORFNZLVH 8VH D SXQFK LQ FROODU V SXQFK KROH DQG ...

Page 70: ... FRXQWHUFORFNZLVH XQWLO WKH FROODU JHWV VQXJ QVHUW D SXQFK LQ WKH SXQFK KROH DV VKRZQ LJXUH DQG VWULNH SXQFK ZLWK KDPPHU IRUFHIXO HDULQJ FROODU VKRXOG QRZ EH WLJKW LJXUH 6 SSO UHG ORFWLWH WR VHW VFUHZ DQG WLJKWHQ 7 6OLGH IURQW EHDULQJ FROODU RQWR WKH EHDULQJ DQG WXUQ FRXQWHUFORFNZLVH XQWLO WKH FROODU JHWV VQXJ QVHUW D SXQFK LQ WKH SXQFK KROH DV VKRZQ LJXUH DQG VWULNH SXQFK ZLWK KDPPHU IRUFHIXOO HD...

Page 71: ...UV Brand Name of Quick Coupler TEMA IB Series 25 HPDOH 137 7 1 25 0DOH 137 7 1 25 HPDOH 137 7 8 25 0DOH 137 7 8 HYDRAULIC SYSTEM MAINTENANCE WARNING 1HYHU VHUYLFH WKH 0 069 XQOHVV WKH YHKLFOH LV FRPSOHWHO VKXW GRZQ 5HPRYH WKH LJQLWLRQ NH WR SUHYHQW VWDUWLQJ RI WKH HTXLSPHQW DLOXUH WR IROORZ WKLV FDQ UHVXOW LQ VHULRXV LQMXU RU GHDWK System Description OO RI WKH IXQFWLRQV RI WKH 0 069 UHFHLYH SRZHU ...

Page 72: ...OLQJ V VWHP 7R SUHYHQW RLO WHPSHUDWXUHV IURP UHDFKLQJ OHYHOV QRW UHFRPPHQGHG E WKH FRPSRQHQW PDQXIDFWXUHU V DQ RLO FRROLQJ UDGLDWRU LV PRXQWHG DW WKH UHDU RI WKH 0 069 Filter LOWHULQJ RI WKH K GUDXOLF ÀXLG XVHV D UHWXUQ OWHU DW WKH WRS RI WKH WDQN 7KH OWHU FDQ EH UHPRYHG E XQEROWLQJ WKH WRS DQG OLIWLQJ 6XFWLRQ VWUDLQHUV SURWHFW WKH GULYH DQG DWWDFKPHQW K GUDXOLF V VWHPV 7KH DUH ORFDWHG QHDU WKH ER...

Page 73: ...WPHQW EHKLQG WKH 6 FRQWUROOHU LJXUH 7R DFFHVV WKH UHVHUYRLU 1 5HPRYH 6 GLVSOD E ORRVHQLQJ FHQWHU PRXQWLQJ WXUQ EXFNOH 2 3XOO WKH GLVSOD RXW RI WKH ZD 3 7KH WZR VFUHZ RII FDSV DUH YLVLEOH LJXUH 5HPRYH 6 GLVSOD DQG WRS SDQHO LJXUH 0DVWHU OLQGHU LJXUH M B Multi Service Vehicle 67 Maintenance 2015 M B Companies Inc All Rights Reserved ...

Page 74: ...16 PD UHVXOW LQ VSDUNV ZKLFK FDQ FDXVH GHDWK RU VHULRXV LQMXU 6 FRQQHFW SRVLWLYH OHDG RI FKDUJHU WR SRVLWLYH WHUPLQDO DQG QHJDWLYH OHDG WR QHJDWLYH WHUPLQDOV 6 FRQQHFW WKH SRVLWLYH FDEOH 567 DQG WKH QHJDWLYH FDEOH 6 21 WARNING 3 26 9 6 6 IURP EDWWHU FDQ FDXVH GHDWK RU VHULRXV LQMXU 6 NHHS RSHQ ÀDPHV VSDUNV RU VPRNLQJ PDWHULDOV DZD IURP EDWWHULHV 32 621286 77 5 8 FRQWDLQV VXOIXULF DFLG DQG LWV FRQW...

Page 75: ...OHP NHHSLQJ WKH EDWWHU FKDUJHG KHQ XQLW KDV EHHQ LGOH IRU DQ H WHQGHG SHULRG RI WLPH ZLWKRXW RSHUDWLRQ DQG WKH EDWWHU KDV EHHQ FRPSOHWHO GLVFKDUJHG D EDWWHU FKDUJHU ZLOO EH UHTXLUHG IRU UHFKDUJLQJ HIRUH XVLQJ D FKDUJHU RX FDQ DWWHPSW WR UHFKDUJH WKH EDWWHU E MXPS VWDUWLQJ WKH XQLW DQG DOORZLQJ WKH HQJLQH WR UXQ ELECTRICAL SYSTEM Protecting Electrical Terminals 7KHUH DUH VHYHUDO HOHFWULFDO WHUPLQDO...

Page 76: ...LJXUH LJXUH ALL FUSES MINI AUTOMOTIVE ATM TYPE UNLESS SPECIFIED SIZE RELAY DESCRIPTION 20 A R1 FAN LO FUSE F1 20 A R4 BEACON F2 20 A R7 WIPPER MOTOR LOW F3 20 A R2 FAN MED F4 20 A R8 WIPER MOTOR HI F5 20 A R6 FRONT CONNECTOR C 1F 3 F6 20 A R3 FAN HI F7 20 A R5 FRONT CONNECTOR C 1E 2 F8 5 A DISPLAY PWR F9 20 A MODULE PWR MASTER MC 50 F10 15 A MODULE PWR MASTER MC 50 F11 20 A MODULE PWR MASTER MC 50...

Page 77: ... WULSSHG LW FDQ EH SUHVVHG WR UHVHW LJXUH CAUTION R QRW UHSHDWHGO SUHVV EUHDNHUV WR UHVHW WKHP EUHDNHU WKDW WULSV RXW LV DQ LQGLFDWLRQ RI D IDXOW LQ WKDW FLUFXLW 7URXEOHVKRRW WKH FLUFXLW DQG FRUUHFW WKH SUREOHP LJXUH Lable Number Description 0 0 CB11 RQWLQXRXV SRZHU RQ X LOLDU SRZHU VXSSO 2W 5 2 CB10 6ZLWFKHG SRZHU RQ X LOLDU SRZHU VXSSO 25 7 CB9 6SDUH FLUFXLW EUHDNHU H WUD VXSSO ZLUH LV ORFDWHG L...

Page 78: ... TYPE UNLESS SPECIFIED 5 A MVEC POWER FUSE STANDARD AUTOMOTIVE Spare Spare Spare Spare 5 A 5 A 15 A 20 A LJXUH ACCESSORY TERMINAL STRIP 7KH WRS ULJKW VLGH RI WKH RSHUDWRUV FDE GDVKERDUG KDV D WKUHH SROH WHUPLQDO EORFN 7KH WHUPLQDO VFUHZV DUH ODEHOHG DV WR WKHLU IXQFWLRQ LJXUH 7ZR ZD UDGLR PHPRU SURYLGHV ORZ DPSHUDJH 9GF XQLQWHUUXSWHG SRZHU IRU PHPRU IXQFWLRQV 7ZR ZD UDGLR SRZHU 3URYLGHV DPS 9GF SR...

Page 79: ...UHSODFH WKH DLU OWHU 1 5HPRYH YHQW E XQVFUHZLQJ WKH WZR QXWV 1RWLFH WKDW WKH WRS RI WKH ZLQGRZ LV KHOG LQ SODFH E WKH YHQW LJXUH 5HPRYH 1XWV RWWRP GJH ROGV LQGRZ Q LJXUH 2 IWHU WKH FRYHU LV UHPRYHG WKH OWHU FDUWULGJH FDQ EH SXOOHG RXW LJXUH 3 5HSODFH ZLWK FOHDQ QHZ FDUWULGJH DQG LQVWDOO WKH FRYHU 4 7LJKWHQ ERWK QXWV M B Multi Service Vehicle 73 Maintenance 2015 M B Companies Inc All Rights Reserve...

Page 80: ......

Page 81: ...SERVICE ...

Page 82: ......

Page 83: ...KH NH UHPRYHG 7R RYHUULGH WKH SDUNLQJ EUDNHV XVH WKH PDQXDO EUDNH UHOHDVH NLW 7KLV NLW ZLOO LQVWDOO LQ WKH K GUDXOLF OLQHV 5HOHDVH WKH SDUNLQJ EUDNHV E SXPSLQJ WKH UHG KDQGOH RQ WKH PDQXDO GLVFRQQHFW 3XPS XQWLO WKH JDXJH UHDGV SVL WARNING 7KH SUHVVXUH LQ WKH SDUNLQJ EUDNH V VWHP PXVW EH SVL 8QGHU SUHVVXUH ZLOO UHVXOW LQ WKH EUDNHV RYHUKHDWLQJ DQG GDPDJH WR WKH HPHUJHQF EUDNH V VWHP 2YHU SUHVVXUH Z...

Page 84: ...JURXQG GULYH SXPS SURGXFHV WKH K GUDXOLF SUHVVXUH DQG ÀRZ WR GULYH WKH ZKHHO PRWRUV 7KH SXPS LV GULYHQ WKURXJK D XQLYHUVDO MRLQW SRZHUHG IURP WKH IURQW RI WKH HQJLQH OHFWULFDO VLJQDOV FRQWURO D VROHQRLG RQ WKH SXPS WKDW GLUHFWV ÀXLG ÀRZ 3XPS 8QLYHUVDO RLQW 0RXQWLQJ 3ODWH LJXUH 7R WHVW WKH SXPS 1 QJDJH WKH DUWLFXODWLRQ VDIHW OLQN WR SUHYHQW PRYHPHQW RI WKH FKDVVLV 2 DFN DOO IRXU ZKHHOV RII WKH JURX...

Page 85: ...DFWLYDWH WKH VROHQRLG 7HVW WKH PHFKDQLFDO VZLWFK UVW LWK DQ RSHUDWRU LQ WKH VHDW DQG WKH VHDWEHOW IDVWHQHG VWDUW WKH HQJLQH 6WD FOHDU RI WKH ZKHHO EHFDXVH LW VKRXOG URWDWH RFDWH WKH PDQXDO OHYHU RQ WKH WRS RI WKH SXPS 0DQXDO HYHU OHFWULFDO RQQHFWRU LJXUH 3XVK WKH OHYHU RQH ZD DQG WKH ZKHHOV VKRXOG URWDWH 5HOHDVH WKH OHYHU DQG LW ZLOO UHWXUQ WR WKH FHQWHU 3XVK WKH OHYHU LQ WKH RWKHU GLUHFWLRQ DQG W...

Page 86: ...WKH FRROLQJ UDGLDWRUV FFHVV WR WKH SXPS UHTXLUHV UHPRYLQJ WKH SXPS FRYHU 3XPS RYHU DQ 6KURXG KHHO HOO XHO 7DQN LJXUH Removal 7R DFFHVV WKH JURXQG GULYH SXPS VWDUW E VXSSRUWLQJ WKH IUDPH ZLWK D MDFNVWDQG 7KH MDFNVWDQG VKRXOG EH ORFDWHG XQGHU WKH IUDPH 7KH EDVLF VWHSV WR UHPRYH WKH JURXQG GULYH SXPS DUH 5HPRYH HQJLQH FRYHUV ZKHHO ZHOO DQG DLU FOHDQHU 5HPRYH IXHO WDQN UDLQ K GUDXOLF WDQN 5HPRYH JURXQ...

Page 87: ... 7KH IXHO LV H WUHPHO ÀDPPDEOH HHS IXHO LQ DSSURYHG FRQWDLQHUV DQGOH RQO LQ RSHQ YHQWHG DUHDV OHDQ XS DQ VSLOOHG IXHO LPPHGLDWHO 1 2SHQ WKH IXHO WDQN GRRU NOTE The fuel lines are long enough to move the fuel tank out of the way without disconnecting them 2 7R PRYH WKH IXHO WDQN ZLWKRXW UHPRYLQJ WKH IXHO OLQHV FXW DOO WKH FDEOH WLH FODPSV DQG UHPRYH WKH PHWDO JXLGH EROWHG WR WKH UDGLDWRU IUDPH XLGH...

Page 88: ...W WKH UHDU RI WKH HQFORVXUH 7DEV 3XPS RYHU LJXUH 3 7LS WKH HGJH WRZDUG WKH UDGLDWRUV XSZDUG DQG SXOO WKH FRYHU RXW LJXUH 7R UHPRYH WKH HQJLQH IDQ DQG VSDFHU 1 1RWH RU ZULWH GRZQ WKH SDWK RI WKH HQJLQH VHUSHQWLQH EHOW 2 5HOHDVH WHQVLRQ RQ WKH EHOW E SXOOLQJ WKH WHQVLRQ SXOOH DJDLQVW WKH VSULQJ DFWLRQ LQFK GULYH VRFNHW ZUHQFK FDQ EH XVHG LQ WKH VTXDUH KROH WR DVVLVW 3 3XOO WKH EHOW RII RI D SXOOH DQ...

Page 89: ... YH EROWV WKDW KROG WKH IDQ VKURXG DW WKH UHDU RI WKH FDYLW 6 5HPRYH WKH UHPDLQLQJ EROW DERYH WKH FRRODQW VHQVRU 7 5HPRYH WKH WZR EROWV DW WKH ORZHU OHIW 8 7KH VKURXG VKRXOG EH ORRVH 7KH VKURXG PXVW EH IRUFHG RYHU WKH FRRODQW VHQVRU EHIRUH LW ZLOO SXOO RXW 9 3XOO WKH VKURXG RXW 7KH FRRODQW KRVH FDQ EH OLIWHG XS WR KHOS ZLWK FOHDUDQFH NOTE The fan shroud has two edge pieces that PXVW EH NHSW LQ SOD...

Page 90: ...KH K GUDXOLF OLQH SRUWV WKDW PXVW EH UHPRYHG 2 WWDFK WKH OLIWLQJ EUDFNHW DQG PRXQWLQJ EUDFNHW IURP WKH ROG SXPS NOTE 7KH PRXQWLQJ EUDFNHW LV D WLJKW W RYHU D ring Pry the bracket off of the old pump and press it onto the new one 3 7LJKWHQ WKH EROWV 4 8VH D KHDY VSOLQH JUHDVH WR FRYHU WKH VSOLQHG VKDIW RI WKH SXPS 8VH WKH XQLYHUVDO MRLQW IURP WKH ROG SXPS DQG VOLGH LW RYHU WKH QHZ SXPS ÀDQJH XEULFD...

Page 91: ...KH IDQ QVHUW D EROW LQWR RQH RI WKH KROHV 2 ROG WKH VSDFHU ZLWK IDQ LQ SRVLWLRQ LQJHU VWDUW WKH EROW LQWR WKH ÀDQJH RQ WKH HQJLQH 3 QVHUW DQG QJHU VWDUW WKH UHPDLQLQJ WKUHH EROWV 4 7LJKWHQ WKH EROWV 5 7KH EHOW LV D VHUSHQWLQH VW OH WKDW ZLOO FRQWDFW SXOOH V IURP HLWKHU VLGH 6 2QH SXOOH LV D VSULQJ ORDGHG LGOHU SXOOH 8VH D LQFK GULYH VRFNHW ZUHQFK LQ WKH VTXDUH KROH WR SXVK DJDLQVW WKH VSULQJ SUHVV...

Page 92: ...ROORZLQJ VHFWLRQ IRU SXPS VWDUW XS Testing 7KH LQVWDOODWLRQ RI WKH SXPS LV FRPSOHWH 7R WHVW WKH RSHUDWLRQ RI WKH SXPS DQG VHW WKH UHOLHI YDOYHV UHIHU WR WKH 6DXHU DQIRVV 6HUYLFH 0DQXDO IRU 6HULHV 3XPSV 3XEOLFDWLRQ 7R DGMXVW ZRUNLQJ SUHVVXUHV KHQ WKH VWDUW XS SURFHGXUH LV FRPSOHWH DWWDFK WKH FKDUJH SUHVVXUH JDXJH SVL EDU WR WKH OWHU KHDG WWDFK JDXJHV SVL EDU WR WKH WZR JDXJH SRUWV IRUZDUG DQG UHYHU...

Page 93: ...t 8 7LJKWHQ WKH FDOLSHU EROWV NOTE Remember when stepping on the brakes for WKH UVW WLPH WKH SHGDO PXVW EH SXPSHG XS I the brake line was removed from the caliper the brakes need to be bled to remove air KHQ EOHHGLQJ WKH EUDNHV JDLQ DFFHVV WR WKH PDVWHU F OLQGHU LQ WKH FDE 5HPRYH OO FDSV NOTE Bleeding brake lines will consume a large DPRXQW RI EUDNH ÀXLG DYH DW OHDVW D TXDUW RI QHZ DSSURYHG EUDNH ...

Page 94: ...DVLQJ RQ WKH VFUHHQ 7R WHVW WKH DX LOOLDU SXPS 1 RQQHFW D ÀRZ PHWHU WR WKH IURQW X FRQQHFWLRQV LJXUH 2 6WDUW WKH HQJLQH QWHU RUN 6FUHHQ 6HW HQJLQH 530V WR LJXUH 3 QHUJL H X EXWWRQ RQ MR VWLFN 7KH ÀRZ PHWHU VKRXOG UHDG JSP I ÀRZ LV QRW DW JSP PDUJLQ RI HUURU IRU ÀRZ GLYLGHU QWHU 3DVVZRUG VFUHHQ 7 SH LQ SDVVZRUG 4 QWHU WWDFKPHQW 6HOHFWLRQ VFUHHQ QHUJL H XWWRQ 0DNH VXUH WHP 068 372 6QRZ ORZHU RU 068 ...

Page 95: ...U GLVSRVDO 3 DFN WKH ULJKW UHDU ZKHHO RII WKH JURXQG 8VH D MDFNVWDQG XQGHU WKH IUDPH WR VXSSRUW WKH YHKLFOH 4 5HPRYH WKH ZKHHO 5 8QVFUHZ WKH EROW LQVLGH WKH ZKHHO ZHOO DQG OLIW WKH ZKHHO ZHOO XS DQG RXW ROW 6XSSRUW UDFNHWV LJXUH 7KH DX LOOLDU SXPS LV YLVDEOH 7KH PRXQWLQJ EROWV DQG K GUDXOLF KRVHV DUH YLVDEOH 7KH PRXQWLQJ SODWH KDV D JDVNHW W SH VHDOHU WKDW VKRXOG KROG WKH SODWH LQ SRVLWLRQ 5HDU RO...

Page 96: ...Q DWWDFKPHQW FDQ EH FRQQHFWHG WR DQ DX LOOLDU SRUW WR SURYLGH D WHVW GHYLFH 7R QLVK WKH LQVWDOODWLRQ 1 QVWDOO WKH ZKHHO ZHOO H FDUHIXOO WR LQVHUW WKH ORZHU HGJH LQWR WKH WZR VXSSRUW EUDFNHWV QVHUW WKH EROW DQG WLJKWHQ 2 0RXQW WKH ZKHHO WINDSHIELD WIPER Location WKH ZLQGVKLHOG ZLSHU PRWRU DQG ÀXLG UHVHUYRLU DUH ORFDWHG LQVLGH WKH FDE 7KH DUH PRXQWHG RQ WKH IURQW ÀRRU E WKH RSHUDWRUV OHIW IRRW OXLG ...

Page 97: ...RLU DQG PRWRU 7KUHH FRYHUV QHHG WR EH UHPRYHG WKH UHVHUYRLU FRYHU WKH PRWRU FRYHU DQG WKH FRYHU SDQHO WR WKH VLGH DQG LQ WKH IURQW RI WKH VWHHULQJ ZKHHO 1 5HPRYH WKH FRYHU SDQHO E UHPRYLQJ WKH SODWH DORQJ WKH ERWWRP RI WKH ZLQGVKLHOG 7KHQ WKH FRYHU SDQHO ZLOO OLIW RXW 7KH ERWWRP HGJH KDV D OLS WKDW SXOOV IUHH IURP EHKLQG WKH ZLQGVKLHOG IUDPH 5HPRYH 3ODWH RYHU 3DQHO LJXUH 2 7KH FRYHU RYHU WKH UHVHU...

Page 98: ...LQ 1XW HGJH LJXUH 7R UHPRYH WKH ZLQGVKLHOG 1 8QVFUHZ DOO RI WKH RXWVLGH QXWV WKDW KROG WKH ZLQGVKLHOG LQ SODFH 7KHQ UHPRYH WKH IUDPH 7KH OLJKWV GR QRW QHHG WR EH UHPRYHG 2 6HW WKH IUDPH DVLGH 3 7KH ZLQGVKLHOG JODVV KDV D UXEEHU VHDO WKDW FRYHUV WKH RXWVLGH HGJH 7KH JODVV ZLOO UHVW RQ WKH VHDO DW WKH ERWWRP 3XOO WKH ZLQGVKLHOG DZD IURP WKH IUDPH RI WKH YHKLFOH HDYH WKH UXEEHU HGJH LQ SODFH 6HW WKH ...

Page 99: ... VWHHULQJ RUELWDO SXPS 7KH VLGH RI WKH VWHHULQJ RUELWDO SXPS ZLWK WKH IRXU FRQQHFWLRQV ZLOO IDFH WR WKH ULJKW VLGH RI WKH YHKLFOH 1 3RVLWLRQ WKH VWHHULQJ RUELWDO SXPS DJDLQVW WKH FRQQHFWLQJ ÀDQJH 7KH PRXQWLQJ EUDFNHW VKRXOG EH LQ SODFH 2 6WDUW WKH IRXU EROWV ZLWK ORFN ZDVKHUV 7LJKWHQ WKH EROWV 0RXQWLQJ UDFNHW RQQHFWLQJ ODQJH LJXUH 7R EROW WKH VWHHULQJ FROXPQ LQ SODFH 7KH HOHFWULFDO ZLULQJ VKRXOG E...

Page 100: ...RWK OLQHV 3 RQQHFW WKH K GUDXOLF OLQH DW WKH IURQW RI WKH VWHHULQJ RUELWDO SXPS LJXUH 4 3RVLWLRQ WKH WZR HOHFWULFDO KDUQHVVHV DQG FRPSOHWH WKH WZR FRQQHFWLRQV LJXUH 5 5RXWH WKH HOHFWULFDO KDUQHVV LQVLGH WKH RSHQLQJ WR DOORZ WKH FRYHU SDQHO WR EH EROWHG LQ SODFH LJXUH LQLVK WKH DVVHPEO E LQVWDOOLQJ WKH FRYHU SDQHO 3RVLWLRQ WKH ZLQGVKLHOG ZLWK WKH WULP VHDO LQ SODFH 3ODFH WKH IUDPH UHWDLQHU RYHU WKH...

Page 101: ...HG WKH WDQN LV GUDLQHG DQG WKH OWHU ZLOO EH FKDQJHG Q LQVSHFWLRQ SDQHO LV ORFDWHG RQ WKH WRS VXUIDFH Removal Q WKH HYHQW ZKHUH WKH K GUDXOLF WDQN PXVW EH UHPRYHG WKH EDVLF VWHSV DUH 5HPRYH FRYHU RYHU WKH JURXQG GULYH SXPS UDLQ WKH WDQN 5HPRYH WRS IDQ VKURXG 5HPRYH WKH IURQW KDOI RI WKH ZKHHO ZHOO LVFRQQHFW WKH RLO OHYHO VHQVRU LVFRQQHFW WKH WXEHV WR WKH FRROLQJ UDGLDWRU 5HPRYH OWHU LVFRQQHFW WKH W...

Page 102: ...VSLOOV 2 5HPRYH WKH GUDLQ SOXJ OORZ ÀXLG WR GUDLQ 7KH K GUDXOLF OLQHV RI WKH 069 ZLOO GUDLQ IRU DQ H WHQGHG SHULRG RI WLPH I RX ZLVK WR UHPRYH FRQQHFWLRQV LPPHGLDWHO EH SUHSDUHG WR SOXJ RU HOHYDWH WKH KRVHV 7R UHPRYH WKH IDQ VKURXG 1 5HPRYH WKH EROWV IURP WKH WRS RI WKH VKURXG 2 LIW WKH VKURXG DQG VHW LW DVLGH DQ 6KURXG LJXUH 5HPRYH WKH IURQW KDOI RI WKH ZKHHO ZHOO 1 DFN WKH ULJKW UHDU ZKHHO RII W...

Page 103: ... IUHH NOTE 7KH PDWLQJ VXUIDFH RI WKH OWHU KHDG KDV DQ O ring that must be reused 3 LIW WKH OWHU RXW DQG SODFH LQ D SDQ WR GUDLQ CAUTION I WKH OWHU LV WR EH UHSODFHG GLVSRVH RI WKH ROG RQH SURSHUO 7KH RLO VRDNHG OWHU LV ÀDPPDEOH 7R GLVFRQQHFW WKH VXFWLRQ OLQHV 1 RFDWH WKH WZR OLQHV DW WKH ERWWRP RI WKH WDQN 2 8QVFUHZ WKH WZR FODPSV VKRZQ 7KH ERWWRP KRVH KDV D WKLUG FODPS WKDW GRHV QRW QHHG WR EH OR...

Page 104: ...H WDQN LQWR SRVLWLRQ 7KH ERWWRP VXFWLRQ FRQQHFWLRQ VKRXOG KDYH D SLHFH RI KRVH FODPSHG DW WKH WDQN VHFRQG FODPS VKRXOG EH RQ WKH WXEH IRU WKH JURXQG GULYH SXPS 7KLV FRQQHFWLRQ ZLOO EH FRPSOHWHG DV WKH WDQN LV SRVLWLRQHG RVH WR URXQG ULYH 3XPS LJXUH 2 QVHUW PRXQWLQJ EROWV LQ IRXU ORFDWLRQV DQG QJHU VWDUW WKH IDVWHQHUV IRU DOO IRXU ORFDWLRQV 7RS UHDU E WKH UDGLDWRU EROWV QXWV ZDVKHUV RWWRP VWXGV ERO...

Page 105: ...SHQLQJ IDFLQJ XS LJXUH 3 3ODFH WKH VKDIW DQG VSLQJ LQWR WKH FHQWHU RSHQLQJ RI WKH OWHU 6SULQJ 6KDIW LJXUH 4 7KH OWHU FRYHU KDV DQ 2 ULQJ WKDW PXVW EH FOHDQHG WKHQ FRYHUHG ZLWK FOHDQ VLOLFRQH KHFN WKDW WKH WZR SOXJV DUH LQVWDOOHG DQG WLJKW 3OXJ 2 ULQJ LJXUH 5 H FHUWDLQ WKH QXWV DUH LQ SODFH RQ WKH WXEH WR WKH UDGLDWRU 3ODFH WKH OWHU KHDG RYHU WKH VWXGV ZKLOH LQVHUWLQJ WKH WXEH LQWR WKH WWLQJ 6 6WDU...

Page 106: ...3 7KH WDQN KDV DQ LQVSHFWLRQ SODWH WKDW FDQ EH UHPRYHG IRU DFFHVV WR WKH LQVLGH RI WKH WDQN 7KLV RSHQLQJ VKRXOG QRW EH XVHG IRU OOLQJ WKH WDQN I WKLV SODWH LV UHPRYHG EH FHUWDLQ WKH JDVNHW LV FOHDQ EHIRUH UHSODFLQJ WKH SODWH 4 LOO WKH WDQN ZLWK K GUDXOLF ÀXLG 5 ORVH WKH OO SRLQW FRYHU 2LO HYHO 6ZLWFK QVSHFWLRQ 2SHQLQJ LOO 3RLQW LJXUH 7R FKHFN IRU K GUDXOLF OHDNV WKH JURXQG GULYH SXPS FRYHU FDQ EH ...

Page 107: ...DUW WKH HQJLQH DQG HQJDJH WKH 372 7KH JDXJH VKRXOG UHDG SVL 4 8VH WKH SUHVVXUH YDOYH WR DGMXVW LJXUH 5RWDWH WKH YDOYH XQWLO WKH JDXJH UHDGLQJ LV ZLWKLQ UDQJH NOTE If the gauge is reading zero for one not all of the controlled units the operation of the coil should be checked RQQHFWLRQ WR 372 IURP 0DQLIROG 0DQLIROG LJXUH 3UHVVXUH 9DOYH LJXUH M B Multi Service Vehicle 98 Service 2015 M B Companies I...

Page 108: ...LQ 0HQX 6HOHFW 5HDU SXVK EXWWRQ LJXUH 4 8VH UURZ RZQ NH JR WR 5HDU 2XWSXWV SUHVV 2 LJXUH 9HUL LJK 6SHHG 9DOXH LV RQ I XQLW VWLOO GRHVQ W ZRUN 5 5HPRYH WUDQVSRUW FRLO IURP FDUWULGJH E UHPRYLQJ QXW IURP WRS RI FRLO QVWDOO VFUHZGULYHU LQ WKH LQVLGH RI FRLO 5HSHDW VWHSV DQG 7KH FRLO VKRXOG PDJQHWL H DQG RX VKRXOG IHHO UHVLVWDQFH SXOOLQJ WKH VFUHZGULYHU RXW RI WKH FRLO I QR UHVLVWDQFH WKH FDUWULGJH FRX...

Page 109: ...OO GRHV QRW ZRUN 5 5HPRYH 372 FRLO IURP FDUWULGJH E UHPRYLQJ QXW IURP WRS RI FRLO QVWDOO VFUHZGULYHU LQVLGH RI FRLO 5HSHDW VWHSV DQG 7KH FRLO VKRXOG PDJQHWL H DQG RX VKRXOG IHHO UHVLVWDQFH ZKHQ SXOOLQJ VFUHZGULYHU RXW RI FRLO I QR UHVLVWDQFH LV IHOW WKH FRLO VKRXOG EH UHSODFHG I UHVLVWDQFH LV IHOW WKH FDUWULGJH FRXOG EH EDG 5HSODFH FDUWULGJH DQG UHFKHFN M B Multi Service Vehicle 100 Service 2015 M...

Page 110: ... VSHHG IDQ ORFDWHG EHKLQG VHDW LQ D KHDWHU ER I IDQ VZLWFK RSHUDWHV LQFRUUHFWO KHDWHU IDQ ZLUHV QHHG WR EH WHVWHG IRU SRZHU I SRZHU LV FRUUHFW UHSODFH IDQ PRWRU 7KHUPR 6ZLWFK 2Q 2II ORFDWHG EHKLQG VHDW LQ D KHDWHU ER KHFN VZLWFK IRU RSHUDWLRQ 6ZLWFK ZLOO EH RSHQ LI WR FRRO FKHFNLQJ LQ FROG ZHDWKHU I VZLWFK LV QRW RSHUDWLQJ WHVW WKH ZLUHV IRU SRZHU 8VH 9HKLFOH LDJQRVWLFV QSXW 0 7KHUPDO 6ZLWFK U HU ...

Page 111: ...TO RGVC SPECIFICATIONS ...

Page 112: ......

Page 113: ...3 55 12 3 4 70 78 96 106 53 60 72 1 3 82 16 1 94 104 127 141 74 82 100 1 2 111 20 1 1 4 124 138 169 188 75 83 101 1 2 113 24 1 1 2 156 173 212 235 79 87 107 118 32 2 219 243 296 329 158 175 214 237 Table 2 For Flat Face O Ring Seal Steel s r e t e M n o t w e N s b L t F e z i S Dash Fractional In Min Max Min Max 4 1 4 10 12 14 16 6 3 8 18 20 24 27 8 1 2 32 40 43 54 10 5 8 46 56 60 75 12 3 4 65 80...

Page 114: ...85 380 24 1 1 2 156 184 212 250 270 360 370 490 Table 4 Maximum Recommended Torque for dry NPTF Tapered Pipe Threads s r e t e M n o t w e N s b L t F e z i S 5 2 0 2 2 5 3 5 2 4 5 4 5 3 6 0 6 5 4 8 5 7 5 5 2 1 0 9 5 6 6 1 0 1 1 0 8 0 2 0 3 1 5 9 4 2 0 6 1 0 2 1 2 3 NOTES 1 The torque values obtained from tightening pipe threads can vary considerably depending on thread condition Adequate sealing ...

Page 115: ...10 2130 1 1 2 6 652 783 869 1462 4657 1950 2371 2688 3162 2779 3150 3706 Fine Thread Series 1 4 28 56 in lbs 68 in lbs 75 in lbs 87 in lbs 99 in lbs 116 in lbs 123 in lbs 139 in lbs 164 in lbs 144 in lbs 163 in lbs 192 in lbs 5 16 24 112 135 150 174 197 231 245 278 327 287 325 383 3 8 24 17 ft lbs 20 ft lbs 23 ft lbs 26 ft lbs 30 ft lbs 35 ft lbs 37 ft lbs 42 ft lbs 49 ft lbs 43 ft lbs 49 ft lbs 5...

Page 116: ... 1 25 11 13 15 29 33 39 42 48 56 49 66 10 1 5 11 12 14 28 32 37 40 45 53 47 62 12 1 25 21 23 28 53 60 71 76 86 101 89 119 12 1 5 20 22 26 51 58 68 73 82 97 85 113 12 1 75 19 21 25 49 55 65 70 79 93 81 108 14 1 25 26 29 34 66 75 89 95 106 127 111 148 14 1 5 28 32 37 72 82 96 103 117 138 121 161 14 2 30 34 40 78 88 104 111 126 148 130 173 16 1 5 50 57 67 129 146 171 184 208 245 215 287 16 2 47 53 62...

Page 117: ...plus dimension T 135 lb In Y Unknown L 10 0 In E 1 5 In Desired Torque Original Length Extension Y 117 lb In Final reading on torque wrench Adapter Drive Centerline Wrench Drive Centerline Torque Wrench Handgrip Centerline Predetermined E L Y T x L L E 135 x 10 10 1 5 Y 117 39 1350 11 5 LJXUH M B Multi Service Vehicle 106 Service 2015 M B Companies Inc All Rights Reserved ...

Page 118: ...ts RU D FRPSOHWH OLVWLQJ RI UHSODFHPHQW SDUWV UHIHU WR WKH 3DUWV 0DQXDO 5HY IRU 6HULHV 8QLWV 3DUWV 0DQXDO 5HY IRU 6HULHV 8QLWV M B Multi Service Vehicle 107 Replacement Parts 2015 M B Companies Inc All Rights Reserved ...

Page 119: ...APPENDIX Hydraulics MSV SERIAL NUMBERS 9 2052 9 2084 9 2086 1 83 ...

Page 120: ...AGRAM STEERING 210 162304 DIAGRAM TANK AND COOLING 210 162305 DIAGRAM FRONT HITCH 210 162306 DIAGRAM AUX HYDRAULICS 210 162307 DIAGRAM AUX PUMP 210 162601 DIAGRAM GROUND DRIVE M B Multi Service Vehicle 2014 M B Companies Inc All Rights Reserved CAB ...

Page 121: ...A 8 4 LOCATIONS DETAIL A SEE DETAIL A MB Drawing 210 162303 M B Multi Service Vehicle A 2 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 122: ...STEERING CYLINDER LEFT FRONT TO L STEERING JUNCTION STEERING CYLINDER LEFT REAR TO R STEERING JUNCTION M B Multi Service Vehicle A 3 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 123: ...8 A 12 A 12 A 12 A 12 A 10 MB Drawing 210 162304 M B Multi Service Vehicle A 4 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 124: ...HOSE GROUND DRIVE BLEED OFF HOSE COOLER PRESSURE BYPASS M B Multi Service Vehicle A 5 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 125: ...A 8 A 8 A 8 A 8 MB Drawing 210 162305 M B Multi Service Vehicle A 6 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 126: ...LIFT CYLINDER RIGHT FRONT HOSE LIFT CYLINDER LEFT REAR HOSE LIFT CYLINDER RIGHT REAR HOSE LIFT CYLINDER LEFT FRONT M B Multi Service Vehicle A 7 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 127: ...MB Drawing 210 162306 A 12 A 12 A 4 A 2 A 6 A 6 A 6 A 6 A 2 A 10 M B Multi Service Vehicle A 8 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 128: ...HOSE STEERING ORBITAL CASE DRAIN HOSE STEERING ORBITAL RETURN HOSE STEERING ORBITAL PRESSURE M B Multi Service Vehicle A 9 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 129: ...MB Drawing 210 162307 A 12 A 4 A 8 A 12 M B Multi Service Vehicle A 10 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 130: ...M B Multi Service Vehicle A 11 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 131: ...D TO TEE FOR SPEED SHIFT HOSE LOW PRESSURE CONTROL MNFLD TO TEE ON FRONT BRK RELEASE HOSE LEFT BRAKE RELEASE HOSE RIGHT BRAKE RELEASE HOSE FRONT OF RIGHT FRONT WHEEL MOTOR HOSE REAR OF LEFT FRONT WHEEL MOTOR HOSE FRONT OF LEFT FRONT WHEEL MOTOR HOSE REAR OF RIGHT FRONT WHEEL MOTOR HOSE AUX VALVE PRESSURE HOSE AUX PUMP CASE DRAIN HOSE WHEEL MOTOR CASE DRAIN FROM FRONT TO REAR HOSE M B Multi Service...

Page 132: ...MB Drawing 210 162309 A 8 A 8 A 4 A 8 A 8 M B Multi Service Vehicle A 14 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 133: ...M B Multi Service Vehicle A 15 Appendix Hydraulics 2015 M B Companies Inc All Rights Reserved ...

Page 134: ... 162305 DIAGRAM HYD FRONT HITCH MSV 210 162303 DIAGRAM STEERING CYLINDER 210 186561 DIAGRAM TANK AND COOLING 210 186560 DIAGRAM MSV3 GROUND DRIVE DP 213 183935K HOSE KIT DUAL PUMP 8 3803 9 0 18 M B Multi Service Vehicle 2014 M B Companies Inc All Rights Reserved CADDD D DB DD DD ...

Page 135: ...TOR TO RIGHT FRONT MOTOR 1 213Ͳ186001 3 8 Ͳ 16 5 5000 FRONT ACCUMULATOR TO LEFT FRONT MOTOR 2 213Ͳ183996 1 4 Ͳ 27 5000 REAR ACCUMULATORS TO ALUMINUM BLOCK 2 213Ͳ183997 1 4 Ͳ 92 5000 ALUMINUM BLOCK TO FRONT ACCUMULATORS 1 213Ͳ183993 1 2 Ͳ 23 3000 CHARGE PUMP INLET TO ALUMINUM BLOCK 2 213Ͳ183995 3 8 Ͳ 39 5000 ACCUMULATORS TO GMAͲ1 AND GMAͲ2 Ͳ LEFT REAR MANIFOLD 1 213Ͳ183969 3 4 Ͳ 14 75 3000 RADIATOR...

Page 136: ......

Page 137: ...DUAL PUMP MANUAL ...

Page 138: ......

Page 139: ...Instruction manual RE 93221 01 B 07 2013 Replaces English Axial Piston Variable Double Pump A22VG Series 40 ...

Page 140: ...ation of own judgment and verification Our products are subject to a natural wear and aging process This document as well as the data specifications and other information set forth in it are the exclusive property of Bosch Rexroth AG It may not be reproduced or given to third parties without its consent The cover shows an example application The product delivered may differ from the image on the cove...

Page 141: ... Product description 17 5 2 1 Assembly of the axial piston unit 17 5 2 2 Functional description 18 5 3 Product identification 19 6 Transport and storage 20 6 1 Transporting the axial piston unit 20 6 1 1 Transporting by hand 20 6 1 2 Transporting with lifting device 20 6 2 Storing the axial piston unit 22 7 Installation 24 7 1 Unpacking 24 7 2 Installation conditions 24 7 3 Installation position 26...

Page 142: ... 10 Maintenance and repair 43 10 1 Cleaning and care 43 10 2 Inspection 44 10 3 Maintenance 44 10 4 Repair 45 10 5 Spare parts 45 11 Removal and replacement 46 11 1 Required tools 46 11 2 Preparing for removal 46 11 3 Removal of the axial piston unit 46 11 4 Preparing the components for storage or further use 46 12 Disposal 47 13 Extension and conversion 47 14 Troubleshooting 48 14 1 How to procee...

Page 143: ...s the outer dimensions all ports and the hydraulic schematic for your axial piston variable double pump A22VG Please request the installation drawing via your contact person at Bosch Rexroth Installation drawing Axial piston variable double pumpA22VG Contains the permissible technical data 93221 Data sheet Mineral oil based hydraulic fluids and related hydrocarbons Describes the requirements on a m...

Page 144: ...nd source of danger Consequences in case of noncompliance Measure for danger prevention List t Warning sign draws attention to the danger t Signal word identifies the degree of the danger t Type and source of danger identifies the type and source of the danger t Consequences describes what occurs if the safety instructions are not complied with t Precautions states how the danger can be avoided Tabl...

Page 145: ...on As umbrella term for A22VG axial piston variable double pump the designation axial piston unit will be used in the following 1 3 4 Abbreviations This documentation uses the following abbreviations Table 5 Abbreviations Abbreviation Meaning ATEX EU directive for explosion protection Atmosphère explosible DIN Deutsche Industrie Norm German Institute for Standardization EP Proportional control ele...

Page 146: ...t is intended for the following use The axial piston unit is only approved as a pump for hydrostatic drives in closed circuit Observe the technical data application and operating conditions and performance limits as specified in data sheet 93221 and in the order confirmation Information about approved hydraulic fluids can be found in data sheet 93221 The axial piston unit is only intended for profess...

Page 147: ...les relevant to the subject area and have the necessary hydraulic knowledge Hydraulic knowledge means for instance t reading and fully understanding hydraulic plans t fully understanding in particular the interrelationships regarding safety devices and t having knowledge on the function and assembly of hydraulic components Bosch Rexroth offers training support for special fields You can find an overv...

Page 148: ...ollowing safety instructions apply for chapters 6 to 14 WARNING Danger from excessively high pressure Danger to life or risk of injury damage to equipment Incorrectly changing the factory pressure setting can cause pressure to increase beyond the permissible maximum pressure Operating the unit above the permissible maximum pressure can cause components to burst and hydraulic fluid to escape under h...

Page 149: ...ke sure that the machine system is depressurized Please follow the machine system manufacturer s instructions Do not disconnect any line connections ports and components when the machine system is pressurized Switch off all power transmitting components and connections electric pneumatic hydraulic mechanical in accordance with the manufacturer s instruction and secure them against being switched ba...

Page 150: ...h hydraulic fluid Hazard to health health impairment e g eye injuries skin damage toxication during inhalation Avoid contact with hydraulic fluids When working with hydraulic fluids strictly observe the safety instructions provided by the lubricant manufacturer Use your personal protection equipment e g safety glasses safety gloves suitable working clothes safety shoes If hydraulic fluid should nevert...

Page 151: ... before performing electro welding or painting operations Make certain that the electronic components e g sensors do not become electrostatically charged e g during painting operations Damage to equipment due to improper lubrication Product can be damaged or destroyed Never operate the axial piston unit with insufficient hydraulic fluid Make sure in particular that the rotary group has sufficient lubri...

Page 152: ...nts may enter the ports when they are plugged Before commissioning make sure that all hydraulic connections are tight and that all of the connection seals and plugs are installed correctly to ensure that they are leakproof and fluids and contaminants are prevented from penetrating the product Use a suitable filter system to filter hydraulic fluid during filling to minimize solid impurities and water in...

Page 153: ...axial piston unit when filling and draining the hydraulic fluid Use an oil binding agent if hydraulic fluid is spilled Observe the information in the safety data sheet for the hydraulic fluid and the specifications provided by the system manufacturer The warranty applies only to the delivered configuration The entitlement to warranty cover will be rendered void if the product is incorrectly installed co...

Page 154: ...e of supply Included in the scope of supply are t Axial piston unit as per order confirmation The following parts are also installed on delivery t Protection plug threaded plug 1 t For version with through drive metallic protection cover and mounting bolts 2 1 2 Fig 1 Axial piston unit ...

Page 155: ...d and the displacement The flow can be steplessly changed by controlling the cradle 11 Both circuits can be adjusted independent of one another For axial piston units with swashplate design the pistons are arranged axially with respect to the drive shaft In the closed circuit the hydraulic fluid flows from the hydraulic pump to the consumer e g the hydraulic motor and from there directly back to the ...

Page 156: ...re only suitable for pressure spikes or high rates of pressure change In order to replenish internal leakage in the variable double pump and consumers port G must be connected to an external source of boost pressure The boost pressure relief valve is integrated The boost pump continuously supplies a volume of fluid boost volume from a reservoir to the low pressure side of the closed circuit via a c...

Page 157: ...top If necessary make sure that these are properly implemented 5 3 Product identification The axial piston unit can be identified from the name plate The following example shows an A4VG A22VGname plate CNR MNR SN FD Rotation DE 89275 Elchingen Made in Germany X1234567890Y R90XXXXXXX SC X 12345678 Rexroth 2013W28 n XXXX min 1 P XXX kW m XXX kg 7202 Typ A22VG045EP2P0101 40ARNB2S73FB2S4A S 1 2 8 3 4 5 ...

Page 158: ...g can be transported manually for a short time if necessary CAUTION Danger from heavy loads There is a danger of health damage when carrying axial piston units Use suitable lifting placement and relocation equipment Use your personal protection equipment e g safety glasses safety gloves suitable working clothes safety shoes Do not transport the axial piston unit at sensitive attachment parts e g s...

Page 159: ... and cause injuries Use the widest possible lifting strap Make sure that the axial piston unit is securely fixated with the lifting strap Only guide the axial piston unit by hand for fine positioning and to avoid oscillations Never stand under or put you hands under suspended loads Place the lifting strap around the axial piston unit in such a way that it neither passes over the attachment parts e g...

Page 160: ...maximum permissible storage times for an originally packed axial piston unit as per data sheet 90312 Table 7 Storage time with factory corrosion protection Storage conditions Standard corrosion protection Long term corrosion protection Closed dry room uniform temperature between 5 C and 20 C Undamaged and closed corrosion protection film Maximum 12 months Maximum 24 months Entitlement to warranty w...

Page 161: ... care on page 43 2 Empty the axial piston unit 3 For storage time up to 12 months Moisten the inside of the axial piston unit with mineral oil and fill with approx 100 ml mineral oil For storage time up to 24 months Fill the axial piston unit with corrosion protection medium VCI 329 20 ml Filling is performed via the reservoir port T see chapter 7 4 Installing the axial piston unit Fig 13 and 14 on...

Page 162: ...d completeness see chapter 4 Scope of supply on page 16 Dispose of the packaging according to the environmental regulations of your country 7 2 Installation conditions The installation location and position of the axial piston unit essentially determine the procedures during installation and commissioning such as when filling and air bleeding the axial piston unit Fix the axial piston unit so that ...

Page 163: ...olute is present at port S during operation 0 5 bar absolute for cold starts in all installation positions and installation locations for the axial piston pump see Fig 6 Please refer to the data sheet for further pressure values 0 2 0 8 abs 1 2 3 0 0 1 2 1 2 1 S Fig 6 Suction pressure 1 Absolute pressure gauge 2 Standard pressure gauge relative The suction conditions improve with below reservoir i...

Page 164: ...X3 X4 according to their installation position Please note that with HT control port X1 X2 is omitted and is replaced by X5 X6 7 3 1 Below reservoir installation standard Below reservoir installation means that the axial piston unit is installed outside of the reservoir below the minimum fluid level Recommended installation position 1 and 2 without boost pump 3 and 4 with boost pump T ht min hmin X...

Page 165: ...r Filling 1 drive shaft horizontal R X1 X2 T X1 X2 2 drive shaft horizontal T 3 drive shaft horizontal R X1 X2 S T X1 X2 4 drive shaft horizontal S T 7 3 2 Above reservoir installation Above reservoir installation means that the axial piston unit is installed above the minimum fluid level of the reservoir Observe the maximum permissible suction height hS max 800 mm The permissible suction height hS...

Page 166: ... X2 L1 X1 X2 6 drive shaft horizontal L1 L1 7 drive shaft horizontal R L2 S X1 X2 L1 L2 S X1 X2 8 drive shaft horizontal L1 L2 S L1 L2 S 7 4 Installing the axial piston unit 7 4 1 Preparation 1 Compare the material number and designation ordering code with the details in the order confirmation If the material number for the axial piston unit does not correspond to the one in the order confirmation c...

Page 167: ...drives with a small number of cylinders and low flywheel mass and toothed belt or V belt drives Belts can lose a large part of its tension after just a short time An automatic clamping device can lessen the speed variations and vibrations and thus avoid consequential damage Always use an automatic clamping device when using toothed belts or V belts to transfer the input or output drive t On the inp...

Page 168: ...ling manufacturer The axial piston unit may not be bolted down until the coupling has been correctly installed 6 Fix the axial piston unit at the installation location 7 Align the drive shaft of the axial piston unit and the output shaft of the diesel engine so that there is no angular deviation 8 Make sure that no impermissible axial and radial forces act on the drive shaft 9 For bell housing ins...

Page 169: ... details on the required tools and tightening torques for the mounting bolts can be obtained from the system manufacturer 7 4 7 Completing installation 1 Remove any mounted transport screws CAUTION Operation with protection plug Operating the axial piston unit with protection plugs may result in injuries or damage to the axial piston unit Before commissioning remove all protection plugs and replac...

Page 170: ...egarded malfunction or damage may result If a port is not connected it must be plugged with a threaded plug because protection plugs are not pressure resistant The setting screws are protected against unauthorized resetting by means of protection caps Removing the protection caps will void the warranty If you need to change settings contact your responsible Bosch Rexroth Service partner for addres...

Page 171: ...he machine system manufacturer must ensure that the connecting elements and lines correspond to the specified application conditions pressure flow hydraulic fluid temperature with the necessary safety factors Connect only hydraulic lines that are appropriate for the axial piston unit port pressure level size system of units Observe the following notes when routing the suction pressure and reservoir l...

Page 172: ...easuring system and in regions using the Japanese measuring system JIS Japan Industrial Standard Moreover various kinds of seal are used The system of units the kind of seal and the size of female thread and threaded plugs e g locking screw must all match Due to the limited options for visually detecting differences there is a risk of mix ups WARNING Leaky or popped out threaded plugs If a threaded...

Page 173: ...0 Bosch Rexroth AG R X1 R G X2 S G1 MB G2 MB B B T A A MA MA MG X1 X2 R X5 R G Y X6 X5 X6 X4 S X4 X3 X3 G1 MB G2 MB B B T A A MA MA MG Port overview Fig 13 Port overview A22VG EP control with boost pump Fig 14 Port overview A22VG HT control with boost pump ...

Page 174: ...ending on the application Keep this in mind when selecting measuring devices and fittings 3 Optional O Must be connected plugged on delivery X Plugged in normal operation Port G or G1 on the version with DA control valve must be charged with boost pressure by the customer The following tightening torques apply t Female threads hole of the axial piston unit The maximum permissible tightening torques...

Page 175: ...the protection plugs and threaded plugs at the ports at which the connections are to be made according to the hydraulic schematic 2 Make sure that the sealing surfaces of the hydraulic ports and functional surfaces are not damaged 3 Use only clean hydraulic lines or flush them before installation Note chapter 7 5 Performing flushing cycle on page 38 when you flush out the complete system 4 Connect th...

Page 176: ... can also be found in data sheet 93221 The mating connector is not included in the scope of supply 1 Switch off power supply to the relevant system component 2 Electrically connect the axial piston unit 12 or 24V Before connecting check that the connector including all seals are intact If necessary you can change the connector orientation by turning the solenoid housing This is dependent on the con...

Page 177: ...e gauge for the operating pressure case pressure and suction pressure to the specified measuring points on the axial piston unit or in the hydraulic system to check the technical data at first operation During the commissioning process monitor the temperature of the hydraulic fluid in the reservoir to ensure that it lies within the permissible viscosity limits 8 1 1 Filling the axial piston unit Prof...

Page 178: ...3 Installation position on page 26 The hydraulic lines of the system must also be filled NOTE Damage to equipment due to improper lubrication Product can be damaged or destroyed When using a shut off valve in the suction and or reservoir line make sure that the input of the axial piston unit can only be started when the shut off valves are open 3 When using a shut off valve in the suction and or reser...

Page 179: ...aulic system is sealed and can withstand the maximum pressure 5 Check the suction pressure at port S of the axial piston pump at nominal speed and maximum swivel angle only on the version with boost pump Refer to data sheet 93221 for the permissible value 6 At maximum pressure check the case drain pressure at port T Refer to data sheet 93221 for the permissible value 8 1 3 Performing functional te...

Page 180: ...nical hydraulic efficiency increases as well through the conclusion of the running in phase of approx 10 operating hours To ensure that contamination in the hydraulic system does not damage the axial piston unit Bosch Rexroth recommends the following procedure after the running in phase After the running in phase have a hydraulic fluid specimen analyzed for the required cleanliness level Change the h...

Page 181: ...k at the intervals described in this manual 10 1 Cleaning and care NOTE Damage to seals and electrical system by mechanical effects The water jet of a high pressure cleaner may damage the seals and electrical system of the axial piston unit Do not point the high pressure cleaner at sensitive components e g shaft seal electrical connections and components For cleaning and care of the axial piston un...

Page 182: ...l piston unit and system are always kept in a clean condition Daily Check axial piston unit for unusual noise development Daily Check fastener elements for tight seating All fasteners have to be checked when the hydraulic system is switched off depressurized and cooled down Monthly 10 3 Maintenance The axial piston unit is low maintenance when used properly The service life of the axial piston unit...

Page 183: ...ot meet the technical requirements specified by Bosch Rexroth may cause personal injury or property damage Only use Rexroth original spare parts to repair the Rexroth axial piston units otherwise the functional reliability of the axial piston unit can not be assured and you lose your entitlement under warranty The spare parts lists for axial piston units are order specific When ordering spare parts ...

Page 184: ... the axial piston unit Proceed as follows to remove the axial piston unit 1 Check whether the hydraulic system is depressurized 2 Allow the axial piston unit to cool down until it can be removed without danger 3 For below reservoir installation before removing the axial piston unit from the complete system seal the connection to the reservoir or drain the reservoir 4 Place a drip tray under the ax...

Page 185: ...draulic fluid 4 Remove the axial piston unit into its individual parts and properly recycle these parts 5 Separate according to for instance Castings Steel Aluminum Non ferrous metal Electronic waste Plastic Seals 13 Extension and conversion Do not modify the axial piston unit or its fittings This includes changes to the setting screws or wiring The Bosch Rexroth warranty only applies for the delive...

Page 186: ...t has worked properly in conjunction with the entire system before the fault occurred Try to determine any changes of the entire system in which the product is integrated Were there any changes to the product s application conditions or operating range Has maintenance work recently been carried out Is there an inspection or maintenance log Were changes e g conversions or repairs made to the comple...

Page 187: ...lve of the axial piston unit boost pressure high pressure Air bleed the axial piston unit Check viscosity of the hydraulic fluid Contact Bosch Rexroth Service Mechanical damage to the axial piston unit e g bearing damage Exchange axial piston unit contact Bosch Rexroth Service No or insufficient flow Faulty mechanical drive e g defective coupling Machine system manufacturer Drive speed too low Machine...

Page 188: ...Bosch Rexroth Service Mechanical damage to the axial piston unit e g bearing damage Exchange axial piston unit contact Bosch Rexroth Service Output unit defective e g hydraulic motor or cylinder Machine system manufacturer Pressure flow fluctuations Axial piston unit not or insufficiently air bled Completely air bleed axial piston unit Insufficient suction conditions e g air in the suction line insufficie...

Page 189: ... found in data sheet 93221 The data sheet can be found on the Internet under www boschrexroth com various utilities mediadirectory index jsp language en GB Further information can be found in the online product catalog Mobile Hydraulics www boschrexroth com axial piston pumps The order related technical data of your axial piston unit can be found in the order confirmation ...

Page 190: ...7 Drive shaft 17 E Eye bolt 20 F Filling 39 Flushing cycle 38 Functional description Control 18 Functional test 41 I Identification 19 Inspection 44 Installation 24 Completing 31 General instructions 29 On a gearbox 30 Preparation 28 With cardan shaft 31 With coupling 30 Installation conditions 24 Installation position Above reservoir installation 27 Below reservoir installation 26 Installing 28 In...

Page 191: ... S Safety instructions 8 General 9 Product specific 10 Signal word 6 Scope of supply 16 Slipper pad 17 Solenoid position Changing 38 Spare parts 45 Storage 20 Storage time 22 Storing 22 Stroking piston 17 Swashplate 17 Symbols 6 T Technical data 51 Tightening torques 36 Tools 46 Transport 20 By hand 20 With eye bolt 20 With lifting strap 21 Transporting 20 Transport protection 32 Troubleshooting 48...

Page 192: ...Bosch Rexroth AG A22VG Series 40 RE 93221 01 B 07 2013 54 56 ...

Page 193: ...RE 93221 01 B 07 2013 A22VG Series 40 Bosch Rexroth AG 55 56 ...

Page 194: ...ions Glockeraustraße 4 89275 Elchingen Germany Tel 49 7308 82 0 info ma boschrexroth de www boschrexroth com Subject to change Printed in Germany RE 93221 01 B 07 2013 Your local contact can be found at www boschrexroth com addresses ...

Page 195: ...WIAS 0084 ...

Page 196: ......

Page 197: ...studs into two of the bottom bolt holes Lift motor up to the frame align the two studs with the corresponding holes in the motor and slide the motor into place Then install bolts to hold the motor in and remove the installation studs Finally complete that installation of the motor Note Using these studs will protect the speed sensor from damage during the installation and removal of the wheel moto...

Page 198: ...es M B Companies Work Instruction Title Replacing the frame link on MSV Document WIAS 0081 Prepared By Mike Wittman Approved By MW TM GR Approval Date 07 03 2014 Revised By Revision Date Revision Uncontrolled If Printed M B Companies Inc Part 904 183258 ...

Page 199: ...WIAS 0081 ...

Page 200: ......

Page 201: ...Removing the frame link from front and rear frames ...

Page 202: ...Note If your machine is equipped with front frame weights the under frame and right wing weights must be removed prior to any other step ...

Page 203: ... Jack machine up and place 8 jack stands under the machine so it is supported properly and won t tip when the link is removed There should be 4 stands under each piece of the frame one under each corner ...

Page 204: ... Loosen the set screw on the front bearing collar on the PTO shaft and slide out of the way Loosen the set screw on the universal joint attached to the PTO shaft ...

Page 205: ... Slide the PTO shaft forward towards the front of the machine Separate the universal joint from the PTO shaft ...

Page 206: ...that holds the other end of the universal to the gearbox Remove the universal joint driveline combo from the machine Remove the cotter pins nuts washers and bolts from the connecting link Do this at each end of the link ...

Page 207: ... Cut the grease line from the zerk closest to the middle of the frame This zerk is no longer needed as the new link is non grease able Remove the link through the side of the machine ...

Page 208: ...Preparing the new frame link ...

Page 209: ... Place nuts all the way onto the rod ends 2X Thread rod ends into link arm 2X ...

Page 210: ... the distance between the centers of the rod ends to 13 5 Tighten the nuts against the link arm on both ends While tightening nuts ensure that the rod end faces stay aligned to the wing tabs on the link arm ...

Page 211: ...th the link arm tube This only needs to be done on the end without the wing tabs Tape the dust seals down flat on the rod end on the end of the link arm without the wing tabs After taping completely down cut the center hole open Do this to both sides of the same rod end ...

Page 212: ...Installing new link into frame ...

Page 213: ...om both link mounts on frame Install new bushings into both link mounts on the frame When installing new bushings keep the lower ones down an 1 8 and the upper ones up an 1 8 This will make installing the link arm easier ...

Page 214: ... Insert the new link through the side of the frame Position the link arm into place Make sure the winged tabs end is towards the back of the machine ...

Page 215: ...e frame at the front mount Insert a bolt with a washer in from the bottom Then place 3 washers on top with a nut and a cotter pin Install the dust seals on the back end of the link arm Place a washer in between the lower seal and the frame mount ...

Page 216: ...tall a bolt with a washer from the bottom side through the mount and rod end of the link arm Place a washer nut and cotter pin onto the bolt Reinstall the PTO drive shaft and universal joints to the gearbox ...

Page 217: ...WIAS 0083 ...

Page 218: ......

Page 219: ...mpanies Work Instruction Title Installing the brake release kit Document WIAS 0083 Prepared By Mike Wittman Approved By MW BP Approval Date 9 5 2014 Revised By Revision Date Revision Uncontrolled if Printed M B Companies Inc Part 904 183423 ...

Page 220: ... Raise the cab of the MSV Locate the brake line T fitting ...

Page 221: ... Disconnect all 3 hoses from the T fitting and discard the T Locate the new T the 90 degree elbow and the male and female quick connect couplers from the kit ...

Page 222: ...pply pipe sealant to the fitting and assemble as shown Apply pipe sealant and connect the other end of the 90 degree elbow to the brake line hose with the brown cable tie that leads to the rear of the MSV ...

Page 223: ...aining two brake lines that lead to the wheel motors to the remaining ports of the T fitting Connect the male and female ends of the quick couplers together and place a cable tie around the female coupler to prevent accidental disconnection ...

Page 224: ......

Page 225: ...PARKING BRAKE ...

Page 226: ......

Page 227: ...KE RELIEF PRESSURE MSV 1 M B Companies Work Instruction Title Checking Parking Brake Relief Pressure MSV Document WIAS 0086 Prepared By Sherri Schad Approved By Approval Date Revised By Revision Date Revision Uncontrolled If Printed ...

Page 228: ... Tools need vop 100262 kit 2 Uncontrolled If Printed ...

Page 229: ... 1 REMOVE PTO DOOR 3 Uncontrolled If Printed ...

Page 230: ... 2 FIND TEE OR QUICK COUPLER GOING TO THE FRONT BRAKES 4 Uncontrolled If Printed ...

Page 231: ... 3 REMOVE THE PLASTIC TIE THAT PREVENTS THE DISCONNECT FROM OPENING THE CABLE TIE IS FOR SAFETY PURPOSES AND WILL NEED TO BE REPLACED WHEN THE JOB IS DONE 5 Uncontrolled If Printed ...

Page 232: ... 4 INSTALL THE MALE CONNECTOR FROM THE PARKING BRAKE RELEASE KIT TO THE FEMALE CONNECTOR ON THE MSV 6 Uncontrolled If Printed ...

Page 233: ... 5 DO NOT HOOK UP OTHER END START THE MACHINE PLACE MACHINE IN FORWARD PUT SLIGHT PRESSURE ON FOOT PEDAL TO RELEASE BRAKE RECORD WHAT THE PRESSURE READING IS ON THE GUAGE 7 Uncontrolled If Printed ...

Page 234: ... 6 PRESSURE READING SHOULD BE BETWEEN 190 AND 220 PSI IF PRESSURE IS BELOW OR ABOVE REPLACE THE RELIEF CARTIDGE LOCATED ON THE REAR OF THE MACHINE IN THE LOW PRESSURE MANIFOLD 8 Uncontrolled If Printed ...

Page 235: ... 7 THE CARTIDGE IS NONE ADJUSTABLE 9 Uncontrolled If Printed ...

Page 236: ...AT THE PRESSURE FALLS INTO THE ALLOWABLE RANGE 185 TO 230 PSI 9 DISCONNECT GAUGE AND REHOOK FEMALE CONNECTOR ON THE MSV WITH THE MALE CONNECTOR SECURE WITH TIE STRAP TO PREVENT CONNECTORS FROM SEPERATING 10 Uncontrolled If Printed ...

Page 237: ...PLUS 1 MSV GEN 3 ...

Page 238: ......

Page 239: ... ...

Page 240: ......

Page 241: ...circuit detected at en gine coolant temperature circuit Engine Coolant Temperature 1 Sensor Circuit Volt Possible white smoke Fan will stay ON if controlled 145 Amber P110 4 110 4 age Below Normal or Shorted to Low Source Low signal voltage detected at engine coolant tempera by ECM No engine protection for engine coolant temperature ture circuit 146 Amber P110 O 110 16 Power derate and possible en...

Page 242: ...w oil pressure Possible severe engine damage Engine Oil Level Data Valid But Below Normal Operational Range Most Severe Level Very low oil level has been detected by the oil level sensor None on performance 256 Amber P171 4 171 4 Ambient Air Temperature Sensor 1 Circuit Voltage Below Normal or Shorted to Low Source Low volt age detected at ambient air temperature circuit 271 Amber 8126 4 1347 4 En...

Page 243: ... alert If the Engine rotection hut down feature is enabled engine will shut down 30 seconds after the red SIDP lamp starts flashing P097 O 97 15 Possible white smoke loss of power or hard start ing 418 Mainte nance Water In Fuel Indicator Data Valid but Above Nor mal Operational Range Least Severe Level Water has been detected in the fuel filter Engine speed will ramp down and remain at idle 427 N...

Page 244: ...Valid but Below Normal Operational Range Moderately Se vere Level Low battery voltage detected by the bat tery voltage monitor feature 598 Red P167 1 167 1 Red lamp illuminated until very low battery voltage condition is corrected Electrical Charging System Voltage Data Valid but Below Normal Operational Range Most Severe Level Very tow battery voltage detected by the bat tery voltage monitor feat...

Page 245: ...Normal or Shorted to Low Source Low signal voltage detected at the catalyst inlet sensor circuit 1666 Amber S326 3 3241 3 Active aftertreatment diesel particulate filter regen eration will be disabled Aftertreatment Exhaust Gas Temperature 1 Circuit Voltage Above Normal or Shorted to High Source High signal voltage detected at the catalyst inlet temperature sensor circuit 1667 Amber S326 2 3241 2 ...

Page 246: ...Out of Calibration The EGA EGA valve actuation will be disabled Amber 13 13 valve has failed the automatic calibration procedure at initial key on 1899 P411 411 Exhaust Gas Recirculation Valve Delta Pressure EGA valve actuation will be disabled Amber 1 18 Data Valid but Above Normal Operational Range Moderately Severe Level The EGfl differential pressure sensor has detected low EGR gas flow or the...

Page 247: ...eatment diesel particulate filter in the exhaust system is not present 2182 Amber 879 3 107 2 3 Engine brake on cylinders 1 2 and 3 can not be activated Engine Brake Actuator Driver 1 Circuit Voltage Above Normal or Shorted to High Source High voltage or open circuit detected at the engine brake solenoid number 1 signal circuit 2183 Amber 879 4 1072 4 Engine brake on cylinders 1 2 and 3 can not be...

Page 248: ...79 1 4 EGA Valve Control Circuit Voltage Below Normal or Shorted to Low Source Motor terminal or motor coil short circuit to ground or 3ower supply has been detected by the smart E R controller EGR valve actuation will be disabled 2357 Amber S14 6 7 279 1 7 EGA Valve Control Circuit Mechanical System Not Responding Properly or Out of Adjustment The EGA motor has exceeded the duty cycle limit indi ...

Page 249: ...railer 2637 None None 11 3050 11 Active aftertreatment diesel particulate filter regen eration will be disabled Catalyst Face Plugged Root Cause Not Known The front face of the aftertreatment diesel oxidation catalyst has been detected to be plugged with soot None on performance 2638 None None 13 3050 13 Catalyst Efficiency Out of Calibration The tern perature increase across the aftertreatment di...

Page 250: ...air temperature signal indi cates intake manifold air temperature is above en gine protection warning limit 2973 Amber P102 2 102 2 Intake Manifold 1 Pressure Data Erratic lntermit tent or Incorrect The ECM has detected an intake manifold pressure signal that is too high or low for current engine operating conditions Bulletin No 4021572 EFFECT None on performance Exhaust Gas Recirculation Temperat...

Page 251: ...PLUS 1 FRONT FAULTS ...

Page 252: ......

Page 253: ... 8 7 18 18 909 7297 287 ...

Page 254: ... ...

Page 255: ......

Page 256: ... 7297 7 7297 7297 7297 287 7 97 287 7 97 287 ...

Page 257: ... 897 7297 ...

Page 258: ... 8 7299 9 7 97 97 8 8 8 7 97 98 8 89 8 8 ...

Page 259: ... 8 8 897 ...

Page 260: ... 0 8 ...

Page 261: ... 7 7297 0 9 8 9828 88 9828 897 9828 898 9828 89 ...

Page 262: ... 9 9828 88 ...

Page 263: ... 8 9828 897 ...

Page 264: ... 78 ...

Page 265: ... ...

Page 266: ... ...

Page 267: ... 8 ...

Page 268: ... ...

Page 269: ... 9828 99 ...

Page 270: ... 8 9828 99 ...

Page 271: ... 9 9828 9 ...

Page 272: ... 9828 8 ...

Page 273: ... 8 8 9828 9 8 8 ...

Page 274: ... 9 9828 9 9 9 ...

Page 275: ......

Page 276: ... 287 7 287 287 7297 287 7 97 287 7 97 287 ...

Page 277: ... 897 287 ...

Page 278: ... 3 4 287 ...

Page 279: ... 3 4 287 ...

Page 280: ... 3 4 287 ...

Page 281: ... 3 4 287 ...

Page 282: ... 9828 99 ...

Page 283: ... 9828 9 ...

Page 284: ... 287 ...

Page 285: ... 9 9 9828 7 9 9 ...

Page 286: ... 287 ...

Page 287: ... 8 8 9828 9 8 8 ...

Page 288: ... 3 4 287 ...

Page 289: ... 3 4 287 ...

Page 290: ......

Page 291: ...PLUS 1 FRONT FAULTS MVEC ...

Page 292: ......

Page 293: ... 5 7 4 5 5 6 6 ...

Page 294: ... ...

Page 295: ... ...

Page 296: ... 5 94 64 94 64 64 7 94 64 65 8 56 ...

Page 297: ... 564 ...

Page 298: ... 5 5 5 5 ...

Page 299: ... 5 ...

Page 300: ... 8 8 6 ...

Page 301: ... 6 ...

Page 302: ... 7 ...

Page 303: ... 7 ...

Page 304: ... 6 6 8 ...

Page 305: ... 8 ...

Page 306: ... 6 9 16 6 ...

Page 307: ... 6 9 ...

Page 308: ... 7 17 7 ...

Page 309: ... 7 ...

Page 310: ... 7 7 5 ...

Page 311: ... ...

Page 312: ... 9 9 7 ...

Page 313: ... ...

Page 314: ... 6 ...

Page 315: ... 94 64 8 0 8 54 54 94 94 94 64 94 64 8 8 ...

Page 316: ... 94 64 55 55 94 94 94 64 94 64 6 ...

Page 317: ... 94 64 8 0 94 56 56 94 94 94 64 94 64 8 94 ...

Page 318: ... 7 54 57 57 94 94 7 54 7 54 6 ...

Page 319: ... 58 58 ...

Page 320: ... 59 59 66 57 66 58 ...

Page 321: ... 5 5 5 ...

Page 322: ......

Page 323: ...PLUS 1 REAR FAULTS ...

Page 324: ......

Page 325: ... 6 8 5 16 16 707 5277 79275 ...

Page 326: ... ...

Page 327: ......

Page 328: ......

Page 329: ......

Page 330: ... 5277 5 5277 5277 5277 792 65 52 77 8 79265 8 5277 9 79265 9 ...

Page 331: ... 675 5275 ...

Page 332: ... 5277 0 6 7 8 7626 86 5 7626 86 7626 86 7 9 7626 86 6 ...

Page 333: ... 5277 0 7626 86 9 7626 86 8 7626 86 ...

Page 334: ... ...

Page 335: ... ...

Page 336: ... 6 7626 86 9 ...

Page 337: ... 7 7626 86 8 ...

Page 338: ... 9 7626 86 ...

Page 339: ... 56 ...

Page 340: ... 7626 86 ...

Page 341: ... 7 7626 86 7 ...

Page 342: ... 6 7626 86 5 6 ...

Page 343: ... 9 7626 86 6 9 ...

Page 344: ... 8 7626 86 6 8 ...

Page 345: ... 9 7626 86 ...

Page 346: ... 7 7626 86 ...

Page 347: ... ...

Page 348: ... 7626 86 7 ...

Page 349: ... 9 ...

Page 350: ... 6 7626 86 ...

Page 351: ... 7626 86 ...

Page 352: ... 8 7626 86 ...

Page 353: ... 7626 86 ...

Page 354: ... 7626 86 ...

Page 355: ... 7626 86 7 ...

Page 356: ... 79275 5 8 265 8 265 5277 792 75 5 5 77 8 79 75 8 5 5 77 9 79275 9 ...

Page 357: ... 675 79275 ...

Page 358: ... 7 7626 86 8 ...

Page 359: ... 9 7626 86 8 ...

Page 360: ... 7 79275 ...

Page 361: ... 7 79275 ...

Page 362: ... 9 9 7626 875 9 9 ...

Page 363: ... 9 9 7626 875 9 9 ...

Page 364: ... 8 7626 8759 ...

Page 365: ... 6 7626 8758 ...

Page 366: ......

Page 367: ...PLUS 1 REAR FAULTS ...

Page 368: ......

Page 369: ... 6 8 5 6 6 7 7 ...

Page 370: ... ...

Page 371: ......

Page 372: ... 6 5075 5 75 75 9 5 75 76 9 67 ...

Page 373: ... 675 ...

Page 374: ... 6 6 6 6 ...

Page 375: ... 6 ...

Page 376: ... 9 9 7 ...

Page 377: ... 7 ...

Page 378: ... 8 ...

Page 379: ... 8 ...

Page 380: ... 7 7 9 ...

Page 381: ... 9 ...

Page 382: ... 2 2 ...

Page 383: ... ...

Page 384: ... 7 27 8 28 ...

Page 385: ... 7 ...

Page 386: ... 8 8 8 8 8 28 ...

Page 387: ... 8 ...

Page 388: ... ...

Page 389: ... ...

Page 390: ... 5 5 8 ...

Page 391: ... 65 65 ...

Page 392: ... 5077 66 66 5 5 5 75 5 075 7 ...

Page 393: ... 5077 9 1 9 67 67 5 5 5077 5077 9 9 ...

Page 394: ... 5075 9 1 5 68 67 5 5 5077 5 077 9 5 ...

Page 395: ... 69 69 9 6 7606 86 8 7606 86 7606 86 ...

Page 396: ... 6 6 6 26 6 26 ...

Page 397: ... 7975 6 6 7 7975 66 67 7975 7 7975 66 67 7975 7975 ...

Page 398: ......

Page 399: ...MSV FLOW DIAGRAM ...

Page 400: ......

Page 401: ...MSV AUX ...

Page 402: ......

Page 403: ... ...

Page 404: ... ...

Page 405: ... ...

Page 406: ... ...

Page 407: ... ...

Page 408: ... ...

Page 409: ... ...

Page 410: ... ...

Page 411: ... ...

Page 412: ... ...

Page 413: ... ...

Page 414: ... ...

Page 415: ... ...

Page 416: ... ...

Page 417: ... ...

Page 418: ... ...

Page 419: ... ...

Page 420: ... ...

Page 421: ... ...

Page 422: ... ...

Page 423: ... ...

Page 424: ... ...

Page 425: ... ...

Page 426: ... ...

Page 427: ... ...

Reviews:

No comments

Related manuals for MSV

Valtra HiTech T Series Operator'S Manual preview
HiTech T Series
Brand: Valtra Pages: 31
Case 580ST Operator'S Manual preview
580ST
Brand: Case Pages: 434
GE Monogram ZCGP150PII Datasheet preview
Monogram ZCGP150PII
Brand: GE Pages: 2
GE MONOGRAM ZCGP150LII Dimension Manual preview
MONOGRAM ZCGP150LII
Brand: GE Pages: 2
GE UCG1500 Series Owner'S Manual preview
UCG1500 Series
Brand: GE Pages: 24
GE UCG1600 Series Owner'S Manual preview
UCG1600 Series
Brand: GE Pages: 24
GE Monogram ZCGS150PSS Datasheet preview
Monogram ZCGS150PSS
Brand: GE Pages: 2
DongFeng DFH4180 Series User Manual preview
DFH4180 Series
Brand: DongFeng Pages: 251
New Holland TT55 Service Manual preview
TT55
Brand: New Holland Pages: 41
Wacker Neuson 3001 Operator'S Manual preview
3001
Brand: Wacker Neuson Pages: 11
Fiat 411 R Service Manual preview
411 R
Brand: Fiat Pages: 91
matev SCA-130 Operating Manual preview
SCA-130
Brand: matev Pages: 14
Komatsu D475A-5E0 Operation & Maintenance Manual preview
D475A-5E0
Brand: Komatsu Pages: 405
Bush Hog DSP10 Operator'S Manual preview
DSP10
Brand: Bush Hog Pages: 54
Viking F1213F Use & Care Manual preview
F1213F
Brand: Viking Pages: 10

Brands by name

Popular brands

Load more brands