LVO Manufacturing RW1548 Instruction Manual Download Page 19

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LVO Manufacturing Inc.

808 N. 2

Avenue E., P.O. Box 188

Rock Rapids, IA 51246

www.lvomfg.com

(712) 472-3734

1-800-346-5749 Fax (712) 472-2203

__________________________________________________________________________________________________________________________________________________________________

RW1548 Replacement Parts List

HEATING PARTS

PART NUMBER

DESCRIPTION

509-5004

WASH & RINSE ELEMENT, 9KW 208 VOLT

509-5005

WASH & RINSE ELEMENT, 9KW 240 VOLT

509-5006

WASH & RINSE ELEMENT, 9KW 480 VOLT

509-5132

HIGH LIMIT THERMOSTAT

509-5016

INFRARED BURNER

509-5019

IMMERSION WELL

509-5026

NWH 1/2" STEAM INJECTOR (INJ. STEAM MODEL)

510-5164

1/2" STEAM SOLENOID 24V (STEAM MODEL)

509-5050

DIRECT SPARK IGNITION GAS VALVE

509-5051

DIRECT SPARK IGNITION CONTROL MODULE

509-5052

SPARK IGNITOR

509-5053

FLAME SENSOR

509-5064

IGNITION CABLE, 8’6”

509-5094

5”-7” GAS REGULATOR CONVERSION KIT

509-5097

7”-11” GAS REGULATOR CONVERSION KIT

511-5127

SENSOR WIRE

509-5099

LP GAS ORIFICE (#54)

509-5100

NAT. GAS ORIFICE (#45)

WASH SYSTEM PARTS

PART NUMBER

DESCRIPTION

103-2025

HUB ASSEMBLY

103-2048

BASIC HUB REPAIR KIT

103-2049

COMPLETE HUB REPAIR KIT

519-5038

GRIP RING PIN FOR HUB

503-5019

3/4" THREADED PIPE PLUG

510-5089

5 HP BERLELEY PUMP & MOTOR 208-230/460 VOLT

510-5090

10 HP BERKELEY PUMP & MOTOR 208-230/460 VOLT

510 5100

PUMP IMPELLER – 10 HP

510-5096

BERKELEY PUMP SEAL KIT 5 & 10 HP

510-5092

BRASS SLEEVE

510-5095

GASKET FOR EXT. BRACKET 5 & 10 HP

130-2010

WASH ARM ASSEMBLY

Summary of Contents for RW1548

Page 1: ...2nd Day Air shipping charges for parts with the exception of excessively large or heavy items covered on warranty if the machine is not operational LVO Manufacturing Inc reserves the right to make cha...

Page 2: ...hooting Gas Machine 18 Trouble Shooting Steam Machine 18 Parts List 19 Preventive Maintenance 21A Drawings General View 22 Floor Model with Ramp 23 Three View Gas Wash Heat Pit Model 24 Three View Ele...

Page 3: ...INSE BOOSTER TWO 9kW HEATING ELEMENTS IN A 20 GAL RINSE TANK FULL LOAD AMPS 208 VOLT 230 VOLT 460 VOLT ELECTRIC 133 1 122 3 62 1 GAS STEAM INJECTED 95 6 88 4 45 2 STEAM RECIRCULATING 45 6 43 2 22 6 GA...

Page 4: ...9 5 35 9 18 9 Rinse Heaters two 9kW 50 0 45 2 22 6 Total 133 1 122 3 62 1 Exhaust Fan Opt 2 0 2 0 2 0 Electrical Data for MODELS RW1548 Gas Voltage 208 230 460 Phase 3 3 3 Pump Motor 5HP 10HP 43 6 41...

Page 5: ...llation Code 2 Instructions should also be posted in a prominent location describing what to do in the event that the smell of gas is detected in the vicinity of the machine This information can be ob...

Page 6: ...steel control box Because of its sturdy construction it will deliver years of powerful thorough cleaning The machine is equipped with heating element s in the rinse tank to boost the rinse water to a...

Page 7: ...he rear of the machine and the wall Extra room around the machine will facilitate cleaning the washer area Note Gas models should be installed in a location free of drafts Step 3 UNCRATING Leave the m...

Page 8: ...ction because the wash tank drains directly into the pit Step 5 WATER SUPPLY HOOK UP The factory recommends 140 F 120 F minimum hot water at the machine see page 3 for water line size This may require...

Page 9: ...t connection should be the main ground to the grounding lug on the control panel Next the hook up can be made to the main power block On 230 VAC machines the wild leg must be connected to the center t...

Page 10: ..._________________________________________________________________________________ 10 Step 9 STEAM HOOKUP Steam models only A steam line is required to supply the steam injector or recirculated steam h...

Page 11: ...ed by pressing the Auto Fill button If the building pressure is quite high some water may run out the overflow at the end of the fill cycle Note The machine has a door safety switch and will not opera...

Page 12: ...ed make certain that main gas valve and the gas valve in the control panel are open During initial start up gas machines may have to be turned on and off several times to bleed the air out of the gas...

Page 13: ...icator light comes on Wash and rinse temp controls are energized Temp controls energize wash and rinse heating systems Door safety switch is energized Stop and Start buttons are energized Start button...

Page 14: ...llustrated on pages 31 33 7 Once the machine has reached the recommended temperatures detergent should be added to the wash water Detergent should be used according to the recommendations of the chemi...

Page 15: ...cle the clear indicator light will come on If the machine is equipped with a fan timer see page 8 for a description of the fan options the fan will start after the rinse is finished After the rinse or...

Page 16: ...ide of the machine again 8 Remove the pump inlet screen see page 35 for location of screen and clean it thoroughly in the sink NOTE While removing the screen be careful not to allow any debris to fall...

Page 17: ...low Adjust wash temp control Wash element blown Replace wash heating element Rinse temperature too low Temp Control set too low Adjust rinse temp control Water supply too cold Set building hot water t...

Page 18: ...set ignition control and try again To reset control a Turn on off selector switch to the OFF position b Wait one minute turn power switch ON 6 If above steps do not light the main burner call your loc...

Page 19: ...1 2 STEAM INJECTOR INJ STEAM MODEL 510 5164 1 2 STEAM SOLENOID 24V STEAM MODEL 509 5050 DIRECT SPARK IGNITION GAS VALVE 509 5051 DIRECT SPARK IGNITION CONTROL MODULE 509 5052 SPARK IGNITOR 509 5053 FL...

Page 20: ...5134 TEMP DISPLAY NT SENSOR 10 LEAD 509 5060 PRESSURE GAUGE WEISS 2 1 2 509 5061 WEISS LENS 2 1 2 509 5096 GAUGE SNUBBER RINSE AND FILL SYSTEMS PARTS PART NUMBER DESCRIPTION 510 5011 RINSE NOZZLE 1 4...

Page 21: ...WASH CYCLE LIGHT 511 5049 CLEAR LENSE RINSE CYCLE LIGHT 511 5007 PUSH BUTTON GREEN CAP 511 5005 PUSH BUTTON RED CAP 511 5004 CONTACT BOARD N O ON OFF WASH START 511 5006 CONTACT BOARD N C STOP WASH 5...

Page 22: ...ck if Power ON Wash and Rinse lights are working Check if pump pressure during wash cycle is within recommended range See owners manual or legend on gauge panel Check if rinse pressure is approximatel...

Page 23: ...IRED DIRECTION OF DISCHARGE NOTE 8 EXHAUST 700 CFM FAN 1 2 GAS OR STEAM SUPPLY 1 HOT WATER ELECTRICAL SUPPLY 4 DRAIN RECOMMENDED 130 1111 RACK WASHER INSTALLATION ILLUSTRATION 02 20 97 42 TO WALL ALLO...

Page 24: ...OF DISCHARGE NOTE 8 EXHAUST 700 CFM FAN 44 PAN WASHERS NAME NO MAT GA SCALE TOL LVO MFG INC 808 N 2ND AVE EAST ROCK RAPIDS IA 51246 PHONE 712 472 3734 FLOOR MODEL NO LEGS RW 1548 130 1130 M Elbers 05...

Page 25: ...ENTRANCE 1 FILL VALVE 1 WATER CONNECTION 8 STEAM VENT GAS VENT 4 TYPE B FLUE REQ D NOTE WASH AREA NOTE RECOMMENDED CLEARANCES TOP FRONT SIDES REAR BOTTOM 36 36 16 12 6 DOOR SWITCH PIT FLOOR SUPPORT AN...

Page 26: ...REGULATOR ELECTRICAL ENTRANCE FILL VALVE 1 WATER CONNECTION 8 STEAM VENT NOTE WASH AREA 31 WIDE 42 DEEP 77 HIGH NOTE RECOMMENDED CLEARANCES TOP FRONT SIDES CONTROL BOX SIDE 36 36 16 36 HEATING ELEMEN...

Page 27: ...CONNECTION 8 STEAM VENT NOTE WASH AREA 31 WIDE 42 DEEP 77 HIGH NOTE RECOMMENDED CLEARANCES TOP FRONT SIDES CONTROL BOX SIDE 36 36 16 36 06 03 95 DOOR SWITCH FLOOR MODEL 11 17 25 47 65 56 3 4 50 1 2 92...

Page 28: ...2 15 00 INFORMATIVE RW 1548 PIT G E S FOR GAS AND ELECTRIC MODELS 130 1103 ADD 12 TO PIT LENGTH FOR EACH 17 17 88 19 18 51 1 4 FRONT REAR 12 FRONT FLOOR GRATE AND 9 FOR REAR FLOOR GRATE 4 DRAIN M Elbe...

Page 29: ...95 88 1 2 92 3 4 21 22 1 2 17 1 8 130 1114 51 1 4 NOTE TO BE PLACED IN FLOOR CEMENT POURED AROUND PERIMETER 88 1 2 DIMENSION INCLUDES 12 EXTRA PIT LENGTH REQUIRED FOR EACH ADDITIONAL FRONT GRATE 12 FO...

Page 30: ...ULT FACTORY FOR ANY CHANGES OR INFORMATION INFORMATIONAL RW1548 PIT WITH STAINLESS LINER 130 1108 STAINLESS PIT LINER FLOOR CUT OUT 59 X 96 OPTIONAL STAINLESS PIT LINER WITH ONE FRONT FLOOR GRATE M El...

Page 31: ...RIOR OF PIT AND POUR FOUR INCHES OF CONCRETE AROUND OUTSIDE OF PIT NOTE FINISHED FLOOR SEE DRAWINGS 130 1108 130 1114 LVO MFG INC 808 N 2ND AVE EAST ROCK RAPIDS IA 51246 S S PIT INFORMATIVE FOR ADDITI...

Page 32: ...LVO PAN WASHERS MFG CO INC ROCK RAPIDS IA 51246 MAT GA REV SCALE TOL NAME NO M Elbers BPR INF BUN PAN RACK INFORMATIVE TOP VIEW OF BUN PAN RACK LOAD ALL PANS FACING SAME DIRECTION RW1548 02 18 97 31...

Page 33: ...LVO PAN WASHERS MFG CO INC ROCK RAPIDS IA 51246 MAT GA REV SCALE TOL NAME NO M Elbers INFORMATIVE 02 12 97 CPR INF CAKE PAN RACK LOAD PANS FACING OUT RW1548 32...

Page 34: ...LVO PAN WASHERS MFG CO INC ROCK RAPIDS IA 51246 MAT GA REV SCALE TOL NAME NO M Elbers INFORMATIVE RW1548 02 12 97 BR INF BOWL RACK BOWLS SHOULD BE LOADED TOP FIRST TO ALLOW WATER TO DRAIN OUT 33...

Page 35: ...K OUTLET MACHINE INLET RINSE TANK SOLENOID REGULATOR FILL SOLENOID RINSE NOZZLE STRAINER LVO PAN WASHERS MFG CO INC ROCK RAPIDS IA 51246 MAT GA REV SCALE TOL NAME NO 09 21 02 M Elbers RW1548 RINSE SYS...

Page 36: ...CO INC ROCK RAPIDS IA 51246 MAT GA REV SCALE TOL NAME NO FLOOR GRATES OVERFLOW COVER SCRAP TRAY SCREENS PUMP INLET PUMP INLET SCREEN 7 1 2 6 1 2 47 50 2X 6 WASH TANK GRATE SCREEN INFORMATIVE 130 1107...

Page 37: ...07 RNS CONTACTOR FAN RINSE SOLENOID T3 T4 FILL Q1 Q2 Q3 Q4 Q5 Q6 Q7 I1 I2 I3 I4 I8 I9 I10 I11 I12 Q8 LOGO PIT HWCO P1 P2 AUTO DRAIN LINE N WITH OPT AM FAN AUTO FILL AUTO DRAIN PIT PROTECTION BREAKER F...

Page 38: ...I1 I2 I3 I4 I8 I9 I10 I11 I12 Q8 LOGO PIT HWCO P1 P2 AUTO DRAIN LINE N WITH AM FAN AUTO FILL AUTO DRAIN PIT PROTECTION BREAKER FAN MOTOR FAN RINSE TEMP CONTROL H H W R WASH TEMP CONTROL RELAY LOW WATE...

Page 39: ...TO FILL RELAY OUTPUTS Q1 FILL SOLENOID Q4 RINSE Q2 RED LIGHT Q3 WASH Q5 AM FAN TIMERS B05 WASH 03 MIN B08 REST 20 SEC B09 RINSE 60 SEC B12 FAN 60 SEC B20 WASH 05 MIN B21 WASH 07 MIN B16 AUTO FILL 60 S...

Page 40: ...FILL SOLENOID Q4 RINSE Q2 RED LIGHT Q3 WASH Q5 AM FAN TIMERS B05 WASH 03 MIN B08 REST 20 SEC B09 RINSE 60 SEC B12 FAN 60 SEC B20 WASH 05 MIN B21 WASH 07 MIN B16 AUTO FILL 60 SEC 460 230 208 0 X2 XF 2...

Page 41: ...SH I8 AUTO FILL RELAY OUTPUTS Q1 FILL SOLENOID Q4 RINSE Q2 RED LIGHT Q3 WASH Q5 AM FAN TIMERS B05 WASH 03 MIN B08 REST 20 SEC B09 RINSE 60 SEC B12 FAN 60 SEC B20 WASH 05 MIN B21 WASH 07 MIN B16 AUTO F...

Page 42: ...g the manual fill valve or the auto fill button if equipped with this option Correct incoming power supply problems Check primary fuses on the control panel Secondary transformer fuse is blown or the...

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