Lutz-Jesco EASYPURE 1000 Operating Instructions Manual Download Page 1

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Dosing

Conveying

Control

Liquids
Gases
Systems

Original operating instructions
© Lutz-Jesco GmbH 2015

BA-70200-02-V01

Polymer preparing and dosing station

EASYPURE Powder and Liquid

Operating instructions

Read the operating instructions!
The user is responsible for installation and operation related mistakes!

Summary of Contents for EASYPURE 1000

Page 1: ...al operating instructions Lutz Jesco GmbH 2015 BA 70200 02 V01 Polymer preparing and dosing station EASYPURE Powder and Liquid Operating instructions Read the operating instructions The user is respon...

Page 2: ......

Page 3: ...edia 8 3 5 Water quality 8 4 Product description 9 4 1 Scope of delivery 9 4 2 Design and function 9 5 Technical data 13 5 1 Output data 13 5 2 Operating conditions and limits 13 5 3 Electrical specif...

Page 4: ...sed in these operating instructions Signal words illustrate the gravity of possible injuries if the risk is ignored Signal word Meaning DANGER Refers to imminent danger Ignoring this sign may lead to...

Page 5: ...perating instructions 1 5 Instruction for action identification This is how pre conditions for action are identified Pre condition for action which must be met before taking action This is how instruc...

Page 6: ...to insufficient qualifica tion of personnel The drive and their accessories may only be installed operated and maintained by personnel with sufficient qualifications Insufficient qualification will i...

Page 7: ...2 5 1 Specialist staff Specialist staff are able thanks to their professional training knowledge and experience as well as knowledge of the respective provisions to do the job allocated to them and re...

Page 8: ...ystem has been correctly and completely installed n Safety equipment has been bridged removed or made inoperative in any other way 3 2 Intended purpose The polymer preparing and dosing station EASYPUR...

Page 9: ...nal 7 Switch cabinet 8 Dosing chamber exit with shut off valve 9 Maturing chamber shut off valve 10 Preparation chamber shut off valve 11 Overflow shut off valve 12 Overflow exit Table 5 Description o...

Page 10: ...e solution process through stirring The system is optionally available with an agitator in the dosing chamber After the dry feed is dissolved in the first chamber the solution moves across the dividin...

Page 11: ...r 1 2 3 Water Preparation chamber Maturing chamber Dosing chamber Dosing solution Tank Level Overflow MAX AUTO START MIN Dry Run Dry feed Fig 5 Function sequence in automatic operation The unit switch...

Page 12: ...ible for the duration of the service life of the product Material Automatic preparation and dosing unit Lutz Jesco GmbH 30900 Wedemark Am Bostelberge 19 Germany XX XXXX S N XXXXXXXXXX P N Made in Germ...

Page 13: ...y feed doser dm3 h 4 14 38 60 150 Table 8 Output data A longer maturing time is possible with a smaller preparation output A larger preparation output is possible with shorter maturing times 5 2 Opera...

Page 14: ...25 0 55 0 75 1 1 1 5 Agitator Maturing tank kW 0 25 0 37 0 55 0 75 1 1 1 5 2 2 Agitator withdrawal tank optional kW 0 25 0 55 0 75 1 1 1 5 Table 10 Electrical specifications 5 4 Connection dimensions...

Page 15: ...ater equipment Brass PVC Dry feeder Stainless steel 1 4301 Agitator shaft and propeller Stainless steel 1 4571 Table 12 Components coming into contact with the media 5 6 Other data Description Polymer...

Page 16: ...nsions Size A B C D Total length Total width Total height without funnel Total height with funnel EASYPURE 500 1700 1200 1460 1850 EASYPURE 1000 2000 1350 1460 1850 EASYPURE 2000 2300 1450 1860 2250 E...

Page 17: ...e to observe installation instructions e g use of unsuitable tools incorrect torque can damage the system parts Use suitable tools Note the specified torque 7 1 Installation location n A base with a m...

Page 18: ...tric shock Live parts can inflict fatal injuries Disconnect from the electricity supply before opening the control cabinet Secure the device to prevent it from being switched on again Perform the foll...

Page 19: ...ve closed Ball valve open min contact no flow current flow Table 15 Symbols Operating keys and symbols Key Symbol Function F1 Key CLOCK alarm stop for 2 minutes If alarm stop required key must be pres...

Page 20: ...er assembly or with renewed start always start with FIRST FILLING step With the BACK button to move to image selection Fig 11 Auswahlfenster MANUELL AGITATOR 1 By pressing the I key the agitator is tu...

Page 21: ...change in concentration during the operation is possible at any time The alarm is signaling the Suspensomat Error and triggers when a malfunction By pressing the button 0 the function is switched off...

Page 22: ...ssel The agitators 1 and 2 remain constantly in operation as the feeder heater The Solenoid Valve and the dry feeder are switched and monitored as required Upon reaching the dry running protection in...

Page 23: ...rm is caused by too little water flow in the flow meter Cause n No message from the flow meter is sent to the controller Behebung n Check the signal generator on the flow meter n Open the supply line...

Page 24: ...ch as extreme temperatures high humidity dust chemicals etc Ensure ideal storage conditions where possible n the storage place must be cold dry dust free and generously ventilated n temperatures betwe...

Page 25: ...npipe and clean if necessary n Check the dosing screw and clean if necessary n Check the container and clean if necessary n Check the ultrasonic sensor and clean if necessary every 5000 operating hour...

Page 26: ...s can increase the danger of slipping 10 1 5 Cleaning the ultrasonic sensor Precondition for action The system has been disconnected electrically and is protected against reconnecting Perform the foll...

Page 27: ...l sensor in flow meter defective Stop automatic operation with F4 Redress the cause of the fault and then clear the error with OK TANK LEVEL OVERFLOW Tank overfill n Solenoid valve leaking n Ultrasoni...

Page 28: ...off DN80 Complete ball valve Pressure relief valve 3 4 Screen insert 0 16mm Pressure relief valve 1 Screen insert 0 16mm Pressure relief valve 1 1 4 Screen insert 0 16mm Pressure relief valve 2 Scree...

Page 29: ...or n s lan ada no mercado cumpre as exig ncias b sicas aplic veis de seguran a e de sa de das directivas CE indicadas A presente declara o perde a sua validade em caso de altera o ao equipamento n o a...

Page 30: ...ry Reason for repair Dosing medium Description Irritating Yes No Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it...

Page 31: ...mplete warranty application filled out Sender Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description o...

Page 32: ...n compliance with the safety instructions 6 Hydraulic installations 17 I Installation 17 electrical 18 hydraulic 17 Intended purpose 8 Intended use 8 L Long term shutdown 22 M Maintenance 23 Finishing...

Page 33: ...s 150527 BA 70200 02 V01 Polymer preparing and dosing station EASYPURE Powder and Liquid Operating instructions W Warnings General warnings 6 Marking 4 Warning sign Explanation 4 Warranty claim 29 Wat...

Page 34: ...Aredstra e 7 2 2544 Leobersdorf Austria Tel 43 2256 62180 Fax 43 2256 6218062 E mail info lutz jesco at Website www lutz jesco at Middle East Lutz Jesco Middle East FZE P O Box 9614 SAIF Free Zone Ce...

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