Lutz-Jesco EASYPRO COMPACT Operating Instructions Manual Download Page 2

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Summary of Contents for EASYPRO COMPACT

Page 1: ...tems Lutz Jesco GmbH 2020 BA 42840 02 V03 Water sampling station EASYPRO COMPACT Operating instructions Read the operating manual The user is responsible for installation and operation related mistake...

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Page 3: ...ling station 15 6 2 Wall holder 16 7 Installation 17 7 1 Installation location 17 7 2 Wall mounting 17 7 3 Electrical installation 17 7 4 Installing the hydraulics 18 7 5 Connecting sensors 18 7 6 Con...

Page 4: ...njuries WARNING Refers to a potentially hazardous situation Failure to follow this instruction may lead to death or severe injuries CAUTION Refers to a potentially hazardous situation Failure to follo...

Page 5: ...system functions n Failure of required maintenance and repair methods n Risk to persons when working on the device n Danger to the environment from overdosing 2 3 Working in a safety conscious manner...

Page 6: ...s on accident prevention 2 4 3 Trained persons Trained persons have received training from the operator about the tasks they are to perform and about the dangers stemming from improper behaviour Train...

Page 7: ...various applications and can be deployed universally The main application is to maintain the water quality in swimming pools by evaluating the measurement of chlorine pH and redox 3 3 Foreseeable misu...

Page 8: ...r sampling station The Water sampling station can continuously measure the level of disinfection effective chlorine content the pH value the Redox value and the sample water temperature This water sam...

Page 9: ...nal control of a function here external stop 3 Parameter calculated here effective chlorine 4 Module for pH and Redox single rod measuring cells Control system 1 Controller 1 2 Controller 2 1 Controll...

Page 10: ...sserbedart 11111111111111111111111111111111111111111111111111 11111111111111111111111111111111111111111111111111111111111111111 Made in Germany a k in12B J 0 1 t g aif edemark JEsci i EASYPRO COMPACT...

Page 11: ...sistance max 500 Disturbance variable input mA 0 4 20 Interfaces Ethernet TCP IP or RS485 Modbus RTU optional Protection class IP65 electronic controller Ambient temperature C 5 to 45 no exposure to d...

Page 12: ...Pressure range 0 6 bar Flow rate 30 l h Measuring principle amperometric 3 electrode measuring cell with potentiostatic control Tab 10 Open 3 electrode measuring cell 5 3 Technical data TOPAX MC mult...

Page 13: ...ll transconductance CS120 excess chlorine measuring cell mg l 0 10 dependant on the measuring cell transconductance Diaphragm covered measuring cell mg l 0 2 dependant on the measuring cell Total chlo...

Page 14: ...9 10 LED output GND Ground for the LEDs 11 Disturbance variable input 0 4 20 mA 12 13 Analogue output 1 0 4 20 mA working resistance max 500 14 15 Analogue output 2 16 17 Analogue output 3 18 19 Analo...

Page 15: ...cal changes 200116 BA 42840 02 V03 Water sampling station EASYPRO COMPACT Operating instructions 6 Dimensions 6 1 Water sampling station All dimensions in mm 454 496 161 385 465 42803001_3 Ma bild EAS...

Page 16: ...COMPACT Operating instructions 6 2 Wall holder All dimensions in mm 43 23 25 50 R20 R 2 0 t 2 8 28 6 5 33 8 25 6 5 Fig 8 Water sampling station front view 361 374 5 23 35 5 5 Fig 9 Wall holder plan v...

Page 17: ...voltage supply to your device can now be performed via a normal Schuko plug or a control cabinet Perform the specifications of this section for devices without a pre fitted Schuko plug Pre conditions...

Page 18: ...water to the inflow tap Fig 1 Water sampling station EASYPRO COMPACT on page 8 pos 8 by plugging the hose into the inflow tap 2 Connect the return flow hose of the sample water to the outflow tap Fig...

Page 19: ...stat 4 Counter electrode 5 Reference electrode Tab 16 Terminal connection of the potentiostat module input circuit board 7 6 Connecting the actors Depending on the equipment of the device you have var...

Page 20: ...elay 7 6 5 Output circuit board with servomotor 20 mA The output connects a servomotor with or without feedback 3 2 1 Fig 19 Output circuit board with servomotor 20 mA Terminal Function Description 1...

Page 21: ...circuit suffers a short circuit the relays must be protected separately on the maximum relay switching current Pre conditions for actions You would like to connect an inductive load to the relay Perf...

Page 22: ...ddresses 1 to 14 The addresses 0 and 15 are reserved for internal purposes and are not supported RS485 Modbus settings n Baud rate 9600 n Word length 8 Bit n Stop bit 1 Bit n Parity None n You can rea...

Page 23: ...8 2 Adjusting the measuring cells for measuring the pH and Redox value This section takes you through calibrating the measuring cells of the EASYPRO COMPACT water sampling station step by step Pre con...

Page 24: ...pplication x Servomotor with a feedback potentiometer n A feedback potentiometer can be connected 1 10 k for servomotors with position feedback n Compensate the feedback potentiometer During compensat...

Page 25: ...The device is set up variably and can be individually adapted to meet your requirements As such it is necessary to adjust the configuration of the inputs and outputs to the sensors and actors used The...

Page 26: ...rbance variable to an input signal of 4 20 mA or 0 20 mA You can also deactivate the disturbance variable 3 Unit As a rule the disturbance variable is the measurement of a flow Select the desired unit...

Page 27: ...angeover You can use the contact to switch between reference sets Measuring water shortage All controller outputs will be switched off External stop All controller outputs will be switched off Tab 28...

Page 28: ...a factor between 0 1 and 10 Configuration of the controller parameters completed 8 6 2 4 Digital output signals You can use digital output signals via the outputs of the alarm relay an optocoupler cir...

Page 29: ...2 5 Analogue output signals The basic configuration of the device includes up to four analogue 4 20 mA outputs You can use the outputs to transmit the measured values to a control room or a PLC progr...

Page 30: ...u to return to a functioning configuration quickly Perform the following work steps 1 In the main menu under System Settings navigate to the Configuration tab 2 Press save and enter an existing file n...

Page 31: ...main menu under System Service navigate to the Network tab 2 Working in the Network tab configure the interface and state the following information 3 IP address Give the device a unique IP address th...

Page 32: ...MENT CSV Calibration Tab 29 Logbook i You can open and analyse CSV files with a suitable programme e g MS Excel You can also view all CSV files on the device 9 2 1 View and open files You can display...

Page 33: ...the storage conditions Comply with the manufacturer s instructions pertaining to the correct storage use buffer solutions only within the scope of their life period and never submerge a sensor in a bu...

Page 34: ...se the Redox single rod measuring cell with water and dab it dry Rubbing can cause electrical discharge on the glass membrane which results in a delayed display 7 Hold the Redox single rod measuring c...

Page 35: ...section 8 6 1 2 Temperature inputs on page 25 Perform the following work steps 1 Working in the Main menu under Calibration navigate to the Temperature tab 2 Working under input select the input modu...

Page 36: ...0 4 mA and the upper signal range 20 mA to the motor position Perform the following work steps 1 Working in the Main menu under Calibration navigate to the Outputs tab 2 Working under Outputs select t...

Page 37: ...of external actuation switching to the desired reference set is performed as long as the digital input has been activated If the digital input is deactivated the device switches back to the previous r...

Page 38: ...via network Accessing the device via a network requires that it is connected to an existing Ethernet or RS485 network Further information about connection to an existing network is specified in secti...

Page 39: ...ons from the inflow tap and from the sample water filter Fig 1 Water sampling station EASYPRO COMPACT on page 8 pos 9 as well as the outgoing hose connection from the outflow tap pos 4 5 Unscrew the t...

Page 40: ...als 11 2 Measuring cells PLEASE NOTE Note the service life of the measuring cells The service life of the measuring cells is approx 12 to 15 months whereby the storage time must be taken into account...

Page 41: ...ed off often or over a long period e g over winter Fig 26 CR1220 button cell 11 7 1 Checking the charge You can check the battery charge easily using the device Replace the battery if the charge amoun...

Page 42: ...ce 2 Press factory settings 3 Confirm with Yes 4 The configuration will be deleted You must proceed with the following section All factory default settings will be reset Reset the configuration The de...

Page 43: ...n page 8 pos 8 closed Open the inflow tap Fig 1 Water sampling station EASYPRO COMPACT on page 8 pos 8 Sample water flow dirty Check the visible parts and filter Fig 1 Water sampling station EASYPRO C...

Page 44: ...r completely and use other chemicals for disinfection The TOPAX MC controller loses all settings after he has been disconnected from the network and then recon nected The battery is empty n Check that...

Page 45: ...3334 Address 2002 0x3536 transferred 2003 x Status of the digital inputs Displays the terminal logic not the configured software function The individual bits are assigned directly to the input clamps...

Page 46: ...Current n 15 Temperature n 16 Neutral 0 100 n 254 Free entry n 255 No type 2021 2022 x Measurement Number of positions after the decimal point see unit 4 bytes signed int 2023 x Unit Number Unit deci...

Page 47: ...te unsigned int 2033 x x I Reset time in s 2 byte unsigned int 2034 x x Minimum and maximum alarm Write 0 clear alarm Read Bit 0 minimum alarm is active Bit 1 maximum alarm is active 2035 x x Y alarm...

Page 48: ...2 Y2 only manual mode 2107 2108 x x Setpoint 1 Number of positions after the decimal point see unit 4 bytes signed int 2109 2110 x x Setpoint 2 If 2 side control is active 4 byte signed int 2111 x x...

Page 49: ...irtual 4 maximum alarm Sensor 1 minimum alarm Sensor 2 minimum alarm Sensor 3 minimum alarm Sensor 4 minimum alarm 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2226 x Alarm status 2 If the bit is set the ass...

Page 50: ...Digital input 7 Digital input 8 Sensor 1 calibration not OK 1 Sensor 2 calibration not OK 2 Sensor 3 calibration not OK 3 Sensor 4 calibration not OK 4 Temperature 1 calibration not OK Temperature 2...

Page 51: ...factured in accordance with valid good engineering practice In accordance with article 4 section 3 as a pressure device the EASYPRO COMPACT does not carry CE marking and cannot be issued with a EU dec...

Page 52: ...n los requisitos sanitarios y de seguridad vigentes de las directivas de la U E citadas a continuaci n Esta declaraci n ser invalidad por cambios en el aparato realizados sin nuestro consentimiento 20...

Page 53: ...on Irritating Yes No Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it is free from hazardous material i e chemical...

Page 54: ...der Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device P...

Page 55: ...etpoint W Proportional range Xp The proportional range Xp p proportion of a P PI or PID controller indicates the amount by which the actual value X must deviate from the setpoint W so that the variabl...

Page 56: ...tion 18 Intended purpose 7 Intended use 7 Internal fuse 43 L Limit value control 30 Logbook 33 Long term shut down 40 M Maintenance 41 Maintenance intervals 41 Measuring cells 12 Open 3 electrode meas...

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Page 60: ...elberge 19 D 30900 Wedemark Phone 49 5130 5802 0 info lutz jesco com www lutz jesco com Operation instructions Water sampling station EASYPRO COMPACT Copyright 2020 by Lutz Jesco GmbH 42803001_2 Haupt...

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