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READ THESE WARNINGS AND SAFETY PRECAUTIONS 

PRIOR TO INSTALLATION OR OPERATION. FAILURE TO 

COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN 

PERSONAL INJURY AND OR PROPERTY DAMAGE. RETAIN 

THESE INSTRUCTIONS FOR FUTURE REFERENCE.

WARNING

  Pump, valves and all containers must 

be properly grounded prior to handling flammable fluids 

and/or whenever static electricity is a hazard.

WARNING

 Prior to servicing the pump, ensure that 

the air and fluid lines are closed and disconnected.  While 

wearing personal protective equipment, flush and drian 

process liquid from the pump.

WARNING

  The TX marking refers to the maximum 

surface temperature depending not on the equipment 

itself, but mainly on operating conditions.  In this case, 

the maximum surface temperature depends upon the 

temperature of the process fluids. 

CAUTION

  The temperature of the process fluid 

and air input must be no more than 36°F (20C) less of the 

maximum temperature allowed for the appropriate non-

metallic material. See the list of temperatures below for 

each material’s maximum recommended temperature:

Buna-N (Nitrile): 

10°F to 180°F (-12C to 82C)

Geolast

®

10°F to 180°F (-12C to 82C)

EPDM: 

-40°F to 280°F (-40C to 138C)

Santoprene

®

-40°F to 225°F (-40C to 107C)

Viton

®

 (FKM): 

-40°F to 350°F (-40C to 177C)

PTFE: 

40°F to 220°F (4C to 104C)

Polyethylene: 

32°F to 158°F (0C to 70C)

Polypropylene: 

32°F to 180°F (0C to 82C)

PVDF: 

0°F to 250°F (-18C to 121C)

Nylon: 

0°F to 200°F (-18C to 93C)

Temperature limits are solely based upon mechanical 

stress and certain chemicals will reduce the maximum 

operating temperature. The allowable temperature range 

for the process fluid is determined by the materials in 

contact with the fluid being pumped.  Consult a chemical 

resistance guide for chemical compatibility and a more 

precise safe temperature limit. Always use minimum air 

pressure when pumping at elevated temperatures.

CAUTION

  Do not lubricate air supply.

Warnings, Dangers and Cautions

WARNING

CAUTION

=  Hazards or unsafe practices 

which could result in severe 

personal injury, death or  

substantial property damage 

=  Hazards or unsafe practices 

which could result in minor 

personal injury, product or 

property damage.

CAUTION

  Do not connect a compressed air source 

to the exhaust port of the pump.

WARNING

 Use only with liquid process fluid. 

WARNING

 Maintenance must not be performed 

when a hazardous atmosphere is present. 

CAUTION

  Do not exceed 120 psig (8.3 bar)  

air-inlet pressure.

CAUTION

  Do not exceed 10 psig (0.7 bar)  

or 23 ft-H

2

O suction pressure.

CAUTION

  Ensure all wetted components are 

chemically compatible with the process fluid and the 

cleaning fluid.

CAUTION

  Ensure pump is thoroughly cleaned and 

flushed prior to installation into a process line.

CAUTION

  Always wear Personal Protective 

Equipment (PPE) when operating pump.

CAUTION

  Close and disconnect all  

compressed air and bleed all air from the pump  

prior to service. Remove all process fluid in a safe manner 

prior to service.

CAUTION

  Blow out all compressed air  

lines in order to remove any debris, prior to  

pump installation. Ensure that the muffler is properly 

installed prior to pump operation. 

CAUTION

  Ensure air exhaust is piped to  

atmosphere prior to a submerged installation.

CAUTION

  Ensure all hardware is set to  

correct torque values prior to operation.

Cautions — read first!

P h o n e :   ( 5 8 5 )   4 2 6 - 0 9 9 0  

 

www.lutzjescoamerica.com

 

 Fax: (585) 426-4025

4

Operation & Maint

enance Ins

tructions 

 

AODD: 2” Air Operat

ed Double Diaphragm Pum

p

Summary of Contents for AIRTRAN LI20-FP Series

Page 1: ...A measured step forward TM AIRTRAN 2 Air Operated Double Diaphragm Pump...

Page 2: ...THIS PAGE INTENTIONALLY LEFT BLANK P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com Fax 585 426 4025 2 Operation Maintenance Instructions AODD 2 Air Operated Double Diaphragm Pump...

Page 3: ...12 Repair and Assembly 13 Pump Wet End Removal 13 Pump Wet End Assembly 14 Repair and Assembly 15 Air Valve Removal 15 Air Valve Assembly 16 Repair and Assembly 17 Pilot Valve Removal 17 Torque Specif...

Page 4: ...y the materials in contact with the fluid being pumped Consult a chemical resistance guide for chemical compatibility and a more precise safe temperature limit Always use minimum air pressure when pum...

Page 5: ...ler Grounding Lug Installed Note Equipment must be grounded to acheive ATEX rating It is recommended to configure the pump with a grounding lug option for ATEX applications SPECIAL OPTION OTHER 0 Stan...

Page 6: ...e outward to the left Since both the left diaphragm and the right diaphragm are connected via a dia phragm rod when the left diaphragm moves to the left the right diaphragm through the action of the d...

Page 7: ...6 446 31 7 805 13 7 349 12 2 310 1 9 49 7 6 194 6 0 153 4 0 101 14 2 360 16 7 423 0 6 14 8 2 208 9 2 234 Dimensions in inches mm P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com Fax 585 426 402...

Page 8: ...O Weight Polypropylene 56 lbs 25 kg Weight PVDF 84 lbs 38 kg Air Inlet 3 4 FNPT Liquid Inlet 2 ANSI DIN FLANGE Liquid Outlet 2 ANSI DIN FLANGE Height 31 7 805 mm Width 23 6 600 mm Depth 12 2 310 mm 0...

Page 9: ...ragm failure this will reduce or eliminate the pos sibility of liquid discharging through the exhaust onto the ground Location Ensure that the pump is installed in an accessible location in order to f...

Page 10: ...ustration is a generic representation of an air operated double diaphragm pump P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com Fax 585 426 4025 10 Operation Maintenance Instructions AODD 2 Air...

Page 11: ...essive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valv...

Page 12: ...partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance...

Page 13: ...ight Hex Head Cap Screws and Lock Washers sixteen Washers and eight Hex Nuts from the Dishcharge Manifold STEP 2 Remove the Discharge Manifold STEP 3 Remove the O Ring Valve Seat and Ball from the Dis...

Page 14: ...ower four bolts are inserted from the center STEP 8 Remove both Outer Chambers and Power Rings from the Intermediate Note the Lock Washers are installed on the Power Rings which should be on the Inter...

Page 15: ...ash ers Flat Washers and Hex Nuts rear STEP 2 Remove the main Air Valve Assembly from the pump STEP 3 Remove the Air Valve Gasket from the main Air Valve Assembly STEP 4 Remove the Shuttle Plate from...

Page 16: ...ly they will be unable to rotate Insert the spool larger chamber side first the spool s longer piston with the boss is to be on the plug side ensure O Ring is installed and then the air valve end plug...

Page 17: ...ure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush and drain process liquid from the pump WARNING Maintenance must not be performed when a h...

Page 18: ...rdering information Torque Specification Chart RECOMMENDED TORQUE SPECIFICATIONS 2 Pumps Chamber Bolts 20 ft lbs 27 1 N m Air Valve Bolts 40 in lbs 4 52 N m Diaphragm Plates 372 in lbs 42 0 N m Manifo...

Page 19: ...352 351 10 354 361 362 20 30 40 61 62 70 80 90 100 110 120 130 140 150 160 170 180 220 230 240 250 260 270 280 290 300 311 312 320 210 50 372 190 P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com...

Page 20: ...ypropylene 110 Pilot Sleeve 4 ALL MODELS 11919 16 Urethane 120 END SPACER Pilot Sleeve 2 ALL MODELS 10206 40 Polypropylene 130 O RING End Spacer 2 ALL MODELS 11919 11 Nitrile 140 LIP SEAL Diaphragm Ro...

Page 21: ...HEX 1 2 13 36 ALL MODELS NON PTFE COATED 12604 26 Stainless Steel 371 WASHER LOCK 1 4 6 ALL MODELS NON PTFE COATED 12350 26 Stainless Steel 372 WASHER SPLIT LOCK 1 4 36 ALL MODELS NON PTFE COATED 123...

Page 22: ...r to EPDM Has excellent abrasion resistance Temperature range 40 F to 225 F 40C to 107C FKM is an elastomer with good corrosion resistance to a wide variety of chemicals Similar in chemical resistance...

Page 23: ...THIS PAGE INTENTIONALLY LEFT BLANK P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com Fax 585 426 4025 23 Operation Maintenance Instructions AODD 2 Air Operated Double Diaphragm Pump...

Page 24: ...complete chemical feed system we provide you with the appro priate Total Fluid Management solution Please contact us for more information Lutz JESCO Corp 55 Bermar Park Rochester NY 14624 Phone 585 42...

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