Lumix DMC-FZ35GC Service Manual Download Page 26 | Manualshive

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26

7 Service Fixture & Tools

7.1.

Service Fixture and Tools

The following Service Fixture and tools are used for checking and servicing this unit.

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Summary of Contents for DMC-FZ35GC

Page 1: ...ibution is a violation of law ORDER NO DSC0908044CE B26 Digital Camera Model No DMC FZ35P DMC FZ35PC DMC FZ35PU DMC FZ35GC DMC FZ35GT DMC FZ35GK DMC FZ35GN DMC FZ35GD DMC FZ38EG DMC FZ38EP DMC FZ38EF DMC FZ38EB DMC FZ38EE DMC FZ38SG VOL 1 Colours K Black Type ...

Page 2: ...der PbF 8 3 3 Important Notice 1 Other than U S A and Canadian Market 8 3 4 How to Define the Model Suffix 9 4 Specifications 13 5 Location of Controls and Components 18 6 Service Mode 22 6 1 Error Code Memory Function 22 7 Service Fixture Tools 26 7 1 Service Fixture and Tools 26 7 2 Clean Box 27 7 3 When Replacing the Main PCB 27 7 4 Service Position 27 8 Disassembly and Assembly Instructions 29...

Page 3: ...g exposed to shock hazards 1 2 Leakage Current Cold Check 1 Unplug the AC cord and connect a jumper between the two prongs on the plug 2 Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metal lic cabinet part on the equipment such as screwheads connectors control shafts etc When the exposed metal lic part has a return path to the chassis the reading shoul...

Page 4: ...PCB 2 Be careful of the high voltage circuit on MAIN PCB when servicing Discharging Procedure 1 Refer to the disassemble procedure and remove the necessary parts unit 2 Put the insulation tube onto the lead part of Resistor ERG5SJ102 1kΩ 5W An equivalent type of resistor may be used 3 Put the resistor between both terminals of capacitor on MAIN PCB for approx 5 seconds 4 After discharging confirm ...

Page 5: ...der ES devices 4 Use only an antistatic solder removal device Some solder removal devices not classified as can generate electrical charge sufficient to damage ES devices 5 Do not use freon propelled chemicals These can generate electrical charges sufficient to damage ES devices 6 Do not remove a replacement ES device from its protective package until immediately before you are ready to install it...

Page 6: ...g must not be used until a replacement cover is obtained A replacement fuse cover can be purchased from your local Panasonic Dealer If the fitted moulded plug is unsuitable for the socket outlet in your home then the fuse should be removed and the plug cut off and disposed of safety There is a danger of severe electrical shock if the cut off plug is inserted into any 13 ampere socket If a new plug...

Page 7: ...cted to excessive heat or discharge It must therefore only be fitted in equipment designed specifically for its use Replacement batteries must be of the same type and manufacture They must be fitted in the same manner and location as the original battery with the correct polarity contacts observed Do not attempt to re charge the old battery or re use it for any other purpose It should be disposed ...

Page 8: ... remaining lead free solder on the PCB cleanly for soldering of the new IC Since the melting point of the lead free solder is higher than that of the normal lead solder it takes the longer time to melt the lead free solder Use the soldering iron more than 70W equipped with the temperature control after setting the temperature at 350 30 degrees C 662 86 F Recommended Lead Free Solder Service Parts ...

Page 9: ... domestic model What is the difference is that the INITIAL SETTINGS data which is stored in Flash ROM mounted on Main PCB 3 4 1 Defining methods To define the model suffix to be serviced refer to the nameplate which is putted on the bottom side of the Unit NOTE After replacing the MAIN PCB be sure to achieve adjustment The adjustment instruction is available at software download on the Support Inf...

Page 10: ...p 1 The temporary cancellation of INITIAL SETTINGS Set the REC PLAYBACK selector switch to REC Camera mark While keep pressing UP of Cursor button and FOCUS button simultaneously turn the Power on Step 2 The cancellation of INITIAL SETTINGS Set the REC PLAYBACK selector switch to PLAYBACK Press UP of Cursor button and FOCUS button simultaneously then turn the Power off Step 3 Turn the Power on Set...

Page 11: ...ix in INITIAL SETTINGS Refer to CAUTION 1 Caution After replacing MAIN PCB FLASH ROM Especially other than EG EP EF and EB models VEP56091A is used as Main PCB The model suffix can be chosen JUST ONE TIME Once one of the model suffix have been chosen the model suffix lists will not be displayed thus it can be changed Therefore select the area carefully Select the area with pressing UP DOWN of Curs...

Page 12: ...lt setting After INITIAL SETTINGS MODEL VIDEO OUTPUT LANGUAGE DATE REMARKS a DMC FZ38 NTSC Japanese Year Month Date b DMC FZ35P PC NTSC English Month Date Year c DMC FZ35GC GN DMC FZ38EB EG EP SG PAL English Date Month Year d DMC FZ38EF PAL French Date Month Year e DMC FZ38EE PAL Russian Date Month Year f DMC FZ35GK PAL Chinese simplified Year Month Date g DMC FZ35GT NTSC Chinese traditional Year ...

Page 13: ...13 4 Specifications ...

Page 14: ...14 ...

Page 15: ...ard is used When set to L 1280k720 pixels 50p recording 1 9 Mbps only when card is used 1CCD output is at 25 fps MOTION JPEG With audio When set to HD 1280k720 pixels 30 frames sec only when card is used When set to WVGA 848k480 pixels 30 frames sec only when card is used When set to VGA 640k480 pixels 30 frames sec only when card is used When set to QVGA 320k240 pixels 30 frames sec Motion pictur...

Page 16: ... m meter Except P model 2 Analog video audio NTSC Only P PC PU GT GD models NTSC PAL Composite Switched by menu Except P PC PU GT GD models Audio line output stereo 3 Conversion settings OFF Tele conversion Close up Except GK model Not available Only GK model ...

Page 17: ...17 ...

Page 18: ...18 5 Location of Controls and Components ...

Page 19: ...19 ...

Page 20: ...20 ...

Page 21: ...21 ...

Page 22: ... can be displayed by ordering the following procedure Preparation 1 Attach the Battery or AC Adaptor with a DC coupler to the unit NOTE Since this unit has built in memory it can be performed without inserting SD memory card Step 1 The temporary cancellation of INITIAL SETTINGS Set the REC PLAYBACK selector switch to REC Camera mark Set the model dial to P While keep pressing UP of Cursor button a...

Page 23: ...oder always detects High Mechanical lock FP9005 39 signal line or IC6001 VENUS HD 0 30 Zoom motor sensor error ZOOM ENC Mechanical lock Including Lens Cap forgotten to be removed FP9005 2 4 signal line or IC6001 VENUS HD 0 40 Zoom motor sensor error During monitor mode Mechanical lock FP9005 2 4 signal line or IC6001 VENUS HD 0 50 Zoom motor sensor error During monitor mode with slow speed Mechani...

Page 24: ...HD 0004 Write error SD WRITE SD memory card data line or IC6001 VENUS HD 39 0 0005 Format error INMEMORY FROM CPU Stop 38 0 0001 Camera task finish process time out LENS COM LENSu DSP ASIC hard Communication between Lens system and IC6001 VENUS HD 0002 Camera task invalid code error DSP DSP IC6001 VENUS HD 0100 File time out error in recording motion image IC6001 VENUS HD 0200 File data cue send e...

Page 25: ...hows 8 thiserroroccurredundertheconditionofINITIALSETTINGShasbeenreleased Example Factory assembling line before unit shipment Service mode etc It means that this error is occurred at service side 2 About indication 18 0 0 01 to 18 0 0 50 The third digit from the right shows one of the hexadecimal 0 to F character 3 How to exit from Error Code display mode Simply turn the power off Since Error cod...

Page 26: ...26 7 Service Fixture Tools 7 1 Service Fixture and Tools The following Service Fixture and tools are used for checking and servicing this unit ...

Page 27: ...When Replacing the Main PCB After replacing the MAIN PCB be sure to achieve adjustment The adjustment instruction is available at software download on the Support Information from NWBG VDBG AVC web site in TSN system together with Maintenance software 7 4 Service Position This Service Position is used for checking and replacing parts Use the following Extension cables for servicing Table S1 Extens...

Page 28: ...capacitor on MAIN PCB Refer to HOW TO DISCHARGE THE CAPACITOR ON MAIN PCB The capacitor voltage is not lowered soon even if the AC Cord is unplugged or the battery is removed 2 Be careful of the high voltage circuit on MAIN PCB 3 DO NOT allow other parts to touch the high voltage circuit on MAIN PCB ...

Page 29: ...29 8 Disassembly and Assembly Instructions 8 1 Disassembly Flow Chart 8 2 PCB Location ...

Page 30: ...9008 Flex Battery Frame Unit HD Terminal Door Condenser Cover Fig D6 2 Screws G GYRO P C B 4 Speaker Fig D7 2 Screws H SP FIX Plate Speaker 5 LCD Unit Fig D8 5 Locking tabs LCD Unit 6 Jack Door Unit Fig D9 1 Screw I Jack Door Unit 7 AF LED P C B Fig D10 2 Locking tabs AF LED Holder AF LED P C B 8 Flash Unit MIC P C B Fig D11 Flash Unit with MIC P C B Fig D12 2 Screws J 4 Locking tabs Flash Case To...

Page 31: ...31 Fig D2 8 3 2 Removal of the EVF Unit Fig D3 ...

Page 32: ...B Unit GYRO P C B Battery Frame Unit and Condenser Cover Fig D4 This unit equipped with two pieces of capacitors as flash charging capacitors Either one of the capacitor discharging operation makes discharging for others as well Fig D5 ...

Page 33: ...33 Fig D6 8 3 4 Removal of the Speaker Fig D7 8 3 5 Removal of the LCD Unit Fig D8 8 3 6 Removal of the Jack Door Unit Fig D9 ...

Page 34: ...34 8 3 7 Removal of the AF LED P C B Fig D10 8 3 8 Removal of the Flash Unit MIC P C B Fig D11 Fig D12 ...

Page 35: ...35 Fig D13 Fig D14 Fig D15 8 3 9 Removal of the Top Operation Unit Fig D16 ...

Page 36: ...0 Federal Standard 209D To keep maintaining the dust proof environment it is recommended dealing with Clean box Refer to 7 2 Clean Box which is found in section 7 Service Fixture Tools of this manual 2 To minimize the possibility of the CCD being dirt perform disassemble and or assemble under the condition of the CCD is being mounted Disassembling procedures for the CCD unit refer to item 8 5 3 Ta...

Page 37: ...37 8 4 2 Removal of the 1st Lens Frame Unit 8 4 3 Removal of the 2nd Lens Frame Unit ...

Page 38: ...38 8 4 4 Removal of the Master Flange Unit 8 4 5 Removal of the Cam Frame ...

Page 39: ...39 8 4 6 Removal of the Focus Motor Unit 8 4 7 Removal of the 4th Lens Frame Unit ...

Page 40: ...40 8 4 8 Removal of the 3rd Lens Frame Unit 8 5 Removal of the CCD Unit To prevent the CCD unit from catching the dust and dirt do not remove the CCD unit except for replacing ...

Page 41: ... the CCD unit is removed from the lens unit as well as when the CCD unit is replaced NOTE There is no LCD and EVF adjustment in this model Replaced Part Adjustment Item Main P C B VENUS IC6001 Flash ROM IC6002 Lens Part Excluding CCD CCD Unit Gyro Flex P C B IC7201 IC7202 Camera Section Venus zoom inspection PZM O O O OIS hall element adjustment OIS O O O O Back focus adjustment Gyro adjustment BF...

Page 42: ...42 ...

Page 43: ...inder and LCD Panel with your hand When cleaning the lens use air Blower to blow off the dust When cleaning the LCD Panel dampen the lens cleaning paper with lens cleaner and the gently wipe the their surface Note The Lens Cleaning KIT VFK1900BK Only supplied as 10 set Box is available as Service Aid ...

Page 44: ...N DMC FZ35GD Digital Camera Name of Signal OFTR FEP This signal is connected to the FEP schematic diagram Circuit name being connected 6 Use the parts number indicated on the Replacement Parts List 7 Indication on Schematic diagrams 5 The voltage being indicated here may be include observational error deviation due to internal resistance and or reactance of equipment Therefore handle the value ind...

Page 45: ...5 1 5 IC7201 6 1 5 IC7201 7 0 IC7201 8 3 1 IC7202 1 IC7202 2 IC7202 3 IC7202 4 0 IC7202 5 1 5 IC7202 6 1 5 IC7202 7 0 IC7202 8 3 1 REF No PIN No POWER ON IC5201 1 0 IC5201 2 0 1 IC5201 3 0 IC5201 4 0 1 IC5201 5 0 IC5201 6 0 1 IC5201 7 0 1 IC5201 8 0 IC5201 9 0 1 IC5201 10 0 1 IC5201 11 0 IC5201 12 0 IC5201 13 0 IC5201 14 0 IC5201 15 0 IC5201 16 0 1 IC5201 17 0 1 IC5201 18 0 1 IC5201 19 0 1 IC5201 ...

Page 46: ...MOTOR DRIVE OIS DRIVE PRE PROCESS IC6001 VENUS HD CAMERA PROCESS J PEG COMP EXPANDS MEDIA I F USB I F MAIN MICROPROCESSOR FLASH X9101 32 27kHz X6001 24MHz IC1001 POWER SHUTTER IC9101 SYSTEM IC ZOOM OIS CONTROL LENS DRIVE LCD DRIVE 1 2 33 12 MEGA PIX DIGITAL AV OUT TERMINAL COLOUR LCD PANEL 27mm 486mm SPEAKER IC7201 IC7202 GYRO SENSOR X Y DMC FZ35 FZ38 OVERALL BLOCK DIAGRAM SPEAKER CONTROL 2 7 PANE...

Page 47: ... Y VO YV 27 Y VH YHO 28 Y VO YV 29 Y VH YHO 30 X VO XV 31 X VH XHO 32 X VO XV 33 X VH XHO 34 X DRV X DR 35 X DRV X DR 36 Y DRV Y DR 37 Y DRV Y DR 38 ENC Vcc D2R9V 39 ABS ZHP 40 LED CONT ZHP LED AF LED P C B FOIL SIDE 22 19 12 18 16 20 14 11 13 9 17 15 23 26 25 30 38 36 34 32 28 24 21 31 35 37 33 27 29 DB7 DB5 VSYNC DB2 DB4 DB6 DB3 DB0 C13M DOVDH VREG HSYNC DCLK C11M C12M VCL VSS C13P DB1 SCK 2 8 6...

Page 48: ...206 10V F1J1A106A024 C7205 10V 1 8 6 4 2 3 5 7 FT7201 Sleep Sleep Vout Vout Vref Vref 46 5kHz N C N C N C N C N C N C GND GND Vdd Vdd PW_GY3R1V PW_GY3R1V 50 3kHz GYRO_GND GYRO_GND G_GYRO_X VREF_X G_GYRO_Y VREF_Y or or DMC FZ35 FZ38 Gyro Flex Schematic Diagram 10 9 8 7 6 5 4 3 2 1 G F E D C B A DMC FZ35 FZ38 AF LED Flex Schematic Diagram 1 6 4 2 3 5 FT9301 1 4 3 2 D9301 B3ADB0000135 TO MAIN SELF_LE...

Page 49: ...75A010 6 3V C5216 0 01 F1G1C1030008 16V C5202 0 015 F1G1C153A081 16V 0 015 C5203 F1G1C153A081 16V C5206 180P F1G1H181A541 50V 180P C5207 F1G1H181A541 50V 0 033 F1G1A333A032 C5208 10V 1 4 2 3 5 T1 20 17 16 19 18 15 14 13 12 11 10 8 7 6 9 Thermal Pad C0ABCA000141 IC5201 Q5201 2SD2216J0L 2SD2216J0L Q5202 2SD2216J0L Q5203 6 1 3 2 4 5 XP0431400L QR5204 CL5202 CL5201 CL5206 CL5207 CL5203 CL5204 CL5205 L...

Page 50: ... V6 V11B V11B V7 V7 V7S V7S V8 V8 V9A V9A RG RG SUBSW2 SUBSW2 MSUB MSUB SUB SUB MSUBSW MSUBSW SUBSW1 SUBSW1 HL HL V9R V9R V10 V10 V11R V11R V9L V9L V11L V11L V12 V12 V11A V11A V3A V3A V3B V3B V1B V1B V1A V1A V2 V2 V11B V11B SUB SUB MSUBSW MSUBSW V6 V6 V12 V12 V11L V11L V10 V10 V11A V11A V9A V9A V9R V9R V9L V9L V11R V11R V7S V7S MSUB MSUB H2B H1B V8 V8 V7 V7 PT V9B V9B H2A GND V1A V1A V3A V3A V3B V...

Page 51: ..._OUT2 ST1 IRIS_AP FBP FMBP FAP FMAP ST2 IRIS_AN ST4 IRIS_BN F4 G1 G2 G3 G4 G5 G6 27 28 25 24 26 31 29 30 X_VO XV FBN FMBN Y_VO YV X_VH XHO Y_VH YHO FAN FMAN Y_VH YHO Y_VO YV G7 G8 G9 G10 G11 G12 H1 32 X_VO XV 35 36 33 34 X_DRV X_DR X_DRV X_DR Y_DRV Y_DR X_VH XHO 37 38 ENC_Vcc D2R9V Y_DRV Y_DR H2 H3 39 40 ABS ZHP LED_CONT ZHP_LED POSITIVE VOLTAGE LINE ZOOM ENCODER 1 A ZOOM ENCODER 2 PHOTO SENSOR DC...

Page 52: ...Circuit Board S5 1 Gyro Flex P C B UL_MARK VJB59069 C7206 C7205 C7203 C7201 C7204 C7202 8 7 6 5 4 3 2 1 IC7201 8 7 6 5 4 3 2 1 IC7202 FT7201 DMC FZ35 FZ38 Gyro Flex P C B 10 9 8 7 6 5 4 3 2 1 G F E D C B A Foil Side ...

Page 53: ...S 10 S5 2 AF LED Flex P C B VJB59070 4 3 2 1 D9301 FT9301 DMC FZ35 FZ38 AF LED Flex P C B 10 9 8 7 6 5 4 3 2 1 G F E D C B A Foil Side ...

Page 54: ...2 R5227 R5224 R5203 LB5203 CL5206 CL5204 CL5205 CL5203 CL5207 C5213 Q5203 C5214 C5216 1 2 3 4 6 5 QR5204 R5218 R5222 R5217 C5211 R5214 C5205 R5215 C5209 R5216 R5213 C5208 C5210 R5212 C5207 20 16 15 11 10 6 5 1 IC5201 R5208 R5223 R5206 R5210 C5206 R5211 C5215 R5205 R5209 R5207 DMC FZ35 FZ38 Mic P C B 10 9 8 7 6 5 4 3 2 1 G F E D C B A Component Side Foil Side ...

Page 55: ...lex P C B TH3101 FT3101 R3108 R3107 R3102 R3101 6 5 4 3 2 1 Q3101 C3101 36 35 31 30 25 19 18 16 15 13 12 10 5 1 20 33 34 IC3101 DMC FZ35 FZ38 CCD Flex P C B 10 9 8 7 6 5 4 3 2 1 G F E D C B A Component Side Foil Side ...

Page 56: ... P C B C1 B1 B2 A3 A2 1 A 3 B E1 D1 D3 D2 F1 F2 F3 F4 G6 G5 G4 G3 G2 G1 G7 G8 G9 OIS UNIT G G10 G11 G12 H1 H2 H3 E6 Pin 1 Pin 40 E2 E5 E3 E4 C2 FOCUS ENCODER D SHUTTER UNIT E CAM ENCODER H ZOOM MOTOR C ZOOM ENCODER 2 B ZOOM ENCODER 1 A FOCUS MOTOR UNIT F ...

Page 57: ...S 14 ...

Page 58: ...ESD TO ELECTROSTATICALLY SENSITIVE ES DEVICES section DEFINITION OF PARTS SUPPLIER 1 Parts marked with Energy in the remarks column are supplied from Panasonic Corporation Energy Company 2 Parts marked with SPC in the remarks column are supplied from AVC CSC SPC Others are supplied from Panasonic Shikoku Electronics Co Ltd PSEC SAIJO ...

Page 59: ... CAPACITOR CH 10V 0 1U 1 C5202 F1G1C153A081 C CAPACITOR CH 16V 0 015U 1 C5203 F1G1C153A081 C CAPACITOR CH 16V 0 015U 1 C5204 F1G1A1040006 C CAPACITOR CH 10V 0 1U 1 C5205 F1G1A333A032 C CAPACITOR CH 10V 0 033U 1 C5206 F1G1H181A541 C CAPACITOR CH 50V 180P 1 C5207 F1G1H181A541 C CAPACITOR CH 50V 180P 1 C5208 F1G1A333A032 C CAPACITOR CH 10V 0 033U 1 C5209 F1G0J224A004 C CAPACITOR CH 6 3V 0 22U 1 C5210...

Page 60: ...A 1 B29 XQN16 BJ4FN SCREW 1 SPC 19 VGQ9542 CONDENSER COVER B 1 B50 XQN14 CJ3FN SCREW 1 SPC 20 VGQ9543 AF LED HOLDER 1 B51 XQN14 CJ3FN SCREW 1 SPC 21 VGU0E65 JOY STICK KNOB 1 B52 XQN14 CJ3FN SCREW 1 SPC 22 VYK3H16 BATTERY FRAME U 1 B53 XQN14 CJ3FN SCREW 1 SPC 22 1 VMB4039 BATTERY SPRING 1 SPC B54 XQN14 CJ3FN SCREW 1 SPC 23 VYK3H51 HD TERMINAL DOOR U 1 B55 XQN14 CJ3FN SCREW 1 SPC 24 VYQ4946 JACK DOO...

Page 61: ...LY BAG 1 SPC CHINESE SIMPLIFIED 113 VYK2U93 LENS CAP U 1 133 VQT2E95 OPERATING INSTRUCTIONS 1 GN SPC 116 VYQ4122 STAR HOOD U 1 SPC ENGLISH 117 VYQ4124 HOOD HOLDER U 1 SPC 133 VQT2E96 OPERATING INSTRUCTIONS 1 GD SPC 120 VPK3974 PACKING CASE 1 DMC FZ38 KOREAN 120 VPK3973 PACKING CASE 1 P PC 134 VQL1L48 6 OPERATING LABEL C FRENCH 1 PC SPC 120 VPK3975 PACKING CASE 1 PU GC GT GN GD 134 VQL1G34 6 OPERAT...

Page 62: ...Section 1 S 19 B63 B62 B59 B60 B61 60 B10 58 66 65 53 54 55 71 56 57 63 64 33 72 62 61 59 B1 12 1 B15 B4 B7 B9 12 2 B8 B13 B22 B23 B16 B55 B54 B56 B50 B51 B52 B53 61 1 61 4 61 3 61 2 B57 B58 27 25 29 28 32 35 39 26 30 12 9 B14 8 31 34 36 10 ...

Page 63: ...S7 2 Frame and Casing Section 2 S 20 B27 B28 5 1 21 14 23 37 B17 B11 B20 B21 22 20 18 24 19 22 1 B19 B6 B25 B29 B5 B2 B3 7 B12 16 17 38 5 3 1 15 6 4 35 2 5 6 5 2 5 3 5 4 5 5 ...

Page 64: ...S7 3 Packing Parts and Accessories Section S 21 103 102 123 104 108 100 105 113 117 116 134 106 107 132 133 101 120 138 137 Not supplied 127 GT GN 129 128 GK GD 130 EB GC SG 125 126 EP EE EF EG GC 124 ...

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