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LJ305SCMS-DB                                13 

OPERATION & MAINTENANCE & SERVICE 

- When cutting long pieces of wood, 
support the long pieces using the 
extension wings. 
- Use the vertical vice to secure the 
workpiece whenever possible. 
- Before turning on the saw, perform a 
dry run of the cutting operation to check 
that there are no problems. 
-Hold the handle firmly and squeeze the 
trigger. Allow the blade to reach 
maximum speed. 
- Slowly lower the blade into and 
through the workpiece. 
- Release the trigger and allow the saw 
blade to stop rotating before raising the 
blade out of the workpiece. Wait until 
the blade stops before moving the 
workpiece. 

Maintenance & Service 

REPLACING/INSTALLING BLADE 

DANGER! 

-

Never attempt to use a blade larger 

than the stated capacity of the saw 
(12"). It will come into contact with the 
blade guards. 

-

Never use a blade that is too thick to 

allow the outer blade flange to engage 
with the flats on the spindle. It will 
prevent the blade screw from properly 
securing the blade on the spindle.

 

Do not use the saw to cut metal or 
masonry

 

 

 

- Make sure that the power cord is removed 
from the main power supply. 
- Push down on the saw arm and pull and turn 
the saw head release knob to disengage the saw 
head. 
- Raise the saw head to its highest position. 
- Lift the lower blade guard with one hand and 
with the other hand, unscrew and remove both 
pan head screws which fix the guard plate and 
lower blade guard to the upper blade guard 
using a Phillips screwdriver. 
- Pull the guard plate and lower blade guard 
downwards and set it all down on the table to 
allow access to the blade bolt. 
- Completely depress the spindle lock button 
using one hand. Rotate the blade by hand until 
the spindle locks. 
- Use the blade wrench provided to remove the 
blade bolt, loosen in a clockwise direction as the 
blade bolt has a left hand thread. 
- Remove the outer blade flange and the blade. 
- Wipe a drop of oil onto the inner and outer 
blade flanges. 
- Fit the new blade onto the spindle making sure 
that the inner blade flange sits properly behind 
the blade. 
 

CAUTION

: Always install the blade with the 

blade teeth pointing downwards. The direction 
of the blade rotation is also stamped with an 
arrow on the upper blade guard. 
 
-Reposition the outer blade flange. 
-Depress the spindle lock and reposition and 
secure the blade bolt using the blade wrench. 
Tighten the blade bolt in a counterclockwise 
direction as the blade bolt has a left hand 
thread). 
-Reposition the lower blade guard and guard 
plate and secure the guard plate with both pan 
head screws removed in step 4. 
 

Summary of Contents for LJ305SCMS-DB

Page 1: ... SAFETY AND OPERATING MANUAL 305MM DOUBLE BEVEL SLIDE COMPOUND MITRE SAW LJ305SCMS DB ORIGINAL INSTRUCTIONS LJ305SCMS DB ...

Page 2: ...tion necessary for using the product safely and to ensure its long service life Closely observe all safety information in these instructions General Power Tool Safety Warnings 01 Symbols Cable Rating Chart 06 Machine Details and Product features 07 Assembly 08 Operation 11 Maintenance and Service 13 Working advice 15 Lumberjack Guarantee 18 Declaration of conformity 20 Parts list 21 Parts Diagram ...

Page 3: ...use the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp ...

Page 4: ...structions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean ...

Page 5: ...t can move freely Never lock the guard in place when opened 8 3 Never remove cutting remainders wood chips etc from the sawing area while the machine is running Always guide the tool arm back to the neutral position first and then switch the machine off 8 4 Guide the saw blade against the work piece only when the machine is switched on Otherwise there is damage of kickback when the saw blade becom...

Page 6: ...ice is held more secure than by hand 8 19 Never leave the machine before it has come to a complete stop Cutting tools that are still running can cause injuries 8 20 Never use the machine with a damaged cable Do not touch the damaged cable and pull the mains plug when the cable is damaged while working Damaged cables increase the risk of an electric shock 9 Safety Warnings for Lasers The mitre saw ...

Page 7: ...th a different one Any repairs must be carried out by the laser manufacturer or an authorized service agent 9 12 Do not attempt to repair the laser guide by yourself 9 13 Do not attempt to change any parts of the laser guide 10 Using an Extension Cable 10 1 If an extension cable is required use an approved triple core extension cable suitable for the power input of the tool 10 2 Grounded tools alw...

Page 8: ...se damage to hearing Amperes 7 5M 15M 25M 30M 45M 60M 0 2 0 6 6 6 6 6 6 2 1 3 4 6 6 6 6 6 6 3 5 5 0 6 6 6 6 10 15 5 1 7 1 10 10 10 10 15 15 7 1 12 0 15 15 15 15 20 20 12 1 20 0 20 20 20 20 25 Caution Risk of Injury Do not reach into the running saw blade Caution Wear a dust mask LJ305SCMS DB 06 Caution Laser radiation Do not look into the beam Laser class 2 product LJ305SCMS DB 06 ...

Page 9: ...eft Tilt Stops Right Left 0 to 45 Nett Weight 23kg Sound Pressure Level LpA 101dB Sound Power Level LWA 114dB Package contains Dust Bag Work Clamp 60 tooth Blade 2 x Extension Bars Instruction Manual Intended Use The power tool is intended as a stationary machine for making straight lengthways and crossways cuts in wood In this mitre angles from 45 to 45 as well as bevel angles from 45 to 45 are p...

Page 10: ...e Vice Assembles Vertical and Horizontal The vertical vive can be installed in two positions on either the left or the right side of the guide fence Insert the vice rod into the hole in the guide fence and tighten the vice lock knob to secure the vice rod The horizontal quick adjust vice can be installed in two positions on either the left or right side of the table base Insert the vice pivot shaf...

Page 11: ... the lock nut ADJUSTMENTS Adjusting the bevel angle This mire saw is capable of dual bevel angles which means the saw head can be inclined towards the right or the left To adjust the saw head to any bevel angle Loosen the bevel lock knob and pull the positive stop adjustment knob outwards as shown At this point the saw head can be inclined to any angle you desire If you require a predetermined bev...

Page 12: ...l lock knob Place a square against the fence and the flat part of the blade Note Make sure that the square contacts the flat part of the saw blade not the teeth The edge of the square and the fence should be parallel If the fence angles away from the square adjust as follows Remove the fence extension by sliding them off the fence Loosen the fence cap screws on both sides and position the fence ag...

Page 13: ...uld result in the table moving during the cut and cause serious personal injury Place the workpiece flat on the table with one edge securely against the fence If the board is warped place the convex side against the fence If the concave side is place against the fence the board could break and jam the blade When cutting long pieces of timber support the opposite end of the timber with the extensio...

Page 14: ...n to check that there are no problems Hold the handle firmly and squeeze the trigger Allow the blade to reach maximum speed Slowly lower the blade into and through the workpiece Release the switch trigger and allow the saw blade to stop rotating before raising the blade out of the workpiece Wait until the blade stops before removing the workpiece DUAL COMPOUND CUT A dual compound cut involves usin...

Page 15: ...ob to disengage the saw head Raise the saw head to its highest position Lift the lower blade guard with one hand and with the other hand unscrew and remove both pan head screws which fix the guard plate and lower blade guard to the upper blade guard using a Phillips screwdriver Pull the guard plate and lower blade guard downwards and set it all down on the table to allow access to the blade bolt C...

Page 16: ...lade guards and covers clean Lubricate the sliding portions with machine oil to prevent rust To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by your nearest authorized service center NOTE All the ball bearings are sealed and lubricated for life and will require no maintenance REPLACING CARBON BRUSHES Remove and check the carbon brushes reg...

Page 17: ...red areas and benches invite accidents Make sure the floor is clean and not slippery due to wax and sawdust build up AVOID DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lit and provide adequate surrounding work space KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area MAKE WORKSHOP CHILD PROOF Use padlocks ...

Page 18: ... that are damaged should be properly repaired or replaced NEVER LEAVE MACHINE RUNNING UNATTENDED Turn power OFF Don t leave any tool running until it comes to a complete stop ADDITONAL WORKING ADVICE FOR MITRE SAW WARNING USE ONLY CROSS CUTTING SAW BLADES WHEN USING CARBIDE TIPPED BLADES DO NOT USE BLADES WITH DEEP GUILLETS AS THEY CAN DEFLECT AND CONTACT GUARD WARNING Do not operate the mitre saw...

Page 19: ... blade is not contacting workpiece before switch is turned on NEVER lock the switch in the ON position IMPORTANT After completing cut release power switch and wait for coasting blade to stop before returning saw to raised position TURN OFF tool and wait for saw blade to stop before moving workpiece or changing settings DO NOT remove jammed or cut off pieces until blade has stopped NEVER cut ferrou...

Page 20: ...mberjack or its Authorised Dealer you return the product at your own cost to Lumberjack s or the supplying Authorised Dealer s Premises For the examination to take place clearly stating the Returns Material Authorisation Number given 1 2 4 The fault in question is not caused by industrial use accidental damage fair wear and tear wilful damage neglect incorrect electrical connection misuse alterati...

Page 21: ...sed Dealer who supplied the product to you has been unable to satisfy your query any claims made under this guarantee should be made directly to Lumberjack The claim itself should be made in a letter setting out the date and place of purchase giving a brief explanation of the problem which has led to the claim 2 4 Please note that it is essential that the letter of claim reaches Lumberjack on the ...

Page 22: ...LJ305SCMS DB 20 DECLORATION OF CONFORMITY MISSING ...

Page 23: ...olt 18 Screw 59 Blade flange outer 19 Screw 60 Blade 20 Laser switch 61 Blade flange inner 21 Laser switch cap 62 Screw 22 Cable plug 63 Gear case cover 23 Cord protector 64 Bearing 24 Cold clamp 65 Shaft gear 25 Screw 66 Flat key 26 Cold clamp 67 Bearing 27 Screw 68 Key 28 Transformer 69 Spindle 29 Trigger 70 C clip 30 Screw 71 Bearing 31 Carry handle 72 Gear 32 Screw 73 Bearing 33 Upper handle 7...

Page 24: ...Screw 141 Washer 101 Pivot shaft 142 Socket head screw 102 Steel wire baffle ring 143 Screw 103 Bracket 144 Orientation board 104 Linear bearing 145 Screw 105 Bearing cover 146 Cutting insert 106 Screw 147 Screw 107 Linear bearing 148 Turntable 108 Spring loop 149 Mitre pointer 109 Knob Long 150 Screw 110 Hex grub screw 151 Turntable bolt 111 Lock pin 152 Turntable cover 112 Rolled pin 153 Screw 1...

Page 25: ...ttach fence 199 Head sunk screw 175 Screw 200 Orientation board 176 Clamp 201 Spring washer 177 Support arm 202 Socket head screw 178 Knob Short 203 Spring 179 Workpiece knob 204 Capacitor 180 Support pole 205 Screw 181 Socket head screw 206 Washer 182 Knob Short 207 Shield lock piece 183 Knob Long 208 Shield lock sheet 184 Right attach fence 209 Spring 185 Socket head screw 210 Washer 186 Slide s...

Page 26: ...LJ305SCMS DB 24 PARTS DIAGRAM PART 1 ...

Page 27: ...LJ305SCMS DB 25 PARTS DIAGRAM PART 2 ...

Page 28: ...LJ305SCMS DB 26 PARTS DIAGRAM FULL ...

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