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ASSEMBLY INSTRUCTIONS 

 

 

Assembly 

 

Carefully remove all parts included in the 
delivery from their packaging. 

Remove all packaging material from the machine 
and the accessories provided. 

Before starting the operation of the machine for 
the first time, check if all parts listed in the box 
content section have been supplied 

Note: 

Check the power tool for possible damage. 

Before further use of the machine, check that all 
protective devices are fully functional. Any 
lightly damaged parts must be carefully checked 
to ensure flawless operation of the tool. All parts 
must be properly mounted and all conditions 
fulfilled that ensure faultless operation. 

Damaged protective devices and parts must be 
immediately replaced by an authorised service 
centre. 

Assembling the Jig 

Screw the front and top handles into the 
eccentric bars. 

 

The workpieces will be locked when the top 

locking clamp handle is pushed away fromyou 
and when the lower locking clamp handle is 
pushed downwards. 

Mounting the Jig 

There are four holes provided in the base for 
mounting the jig. 

 

Mount the jig to a bench as shown and secure 

using suitable crews (not supplied). 

DTJ300-600

 

04

 

 

The jig must be mounted flush with the front 

edge of the workbench. 

 

Make sure there is enough space behind the jig 

to accommodate the longest length of timber you 
are likely to work on. 

Summary of Contents for DTJ300-600

Page 1: ...ORIGINAL INSTRUCTIONS SAFETY AND OPERATING MANUAL 300mm 600mm Dovetail Jig DTJ300 600 DTJ300 600 ...

Page 2: ... List Parts Diagram 09 TABLE OF CONTENTS Welcome to Lumberjack Dear Customer Congratulations on your purchase Before using the product for the first time please be sure to read these instructions for use They provide you with all information necessary for using the product safely and to ensure its long service life Closely observe all safety information in these instructions DTJ300 600 ...

Page 3: ...oting and balance at all times This enables better control of any other tool used with this tool in unexpected situations 2 4 Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 2 5 If devices are provided for the connection of dust extraction and collection facilities en...

Page 4: ...not reach into the running saw blade Caution Wear ear defenders The impact of noise can cause damage to hearing Caution Wear safety goggles Danger Read the operating instructions to reduce the risk of injury SYMBOLS AND POWER RATING CHART DTJ300 600 02 ...

Page 5: ...cking Clamp Handle 2 Eccentric Cam 3 Eccentric Bar 4 Clamp 5 Clamp adjusting Screw 6 Template Securing Screw 7 Backstop Locking Screw 8 Horizontal Stop 9 Vertical Stop 10 Back Stop 11 Template Package Contents Dovetail Jig 300mm 600mm 25mm 8mm 32mm Min Thickness of Work piece Max Thickness of work piece Max Width of Work Piece DTJ300 DTJ600 Max Offset Capacity Machine Details Specifications DTJ300...

Page 6: ...t be properly mounted and all conditions fulfilled that ensure faultless operation Damaged protective devices and parts must be immediately replaced by an authorised service centre Assembling the Jig Screw the front and top handles into the eccentric bars The workpieces will be locked when the top locking clamp handle is pushed away fromyou and when the lower locking clamp handle is pushed downwar...

Page 7: ...s mounted in the front vertical clamp It should extend above the front edge of the jig by the thickness of the piece to be mounted under the top clamp front or back of the drawer The piece of timber in the top clamp is then butted up to this so that both pieces are flush under the template The two pieces sit in the jig as shown on the right Make sure that both pieces are buttedup against the horiz...

Page 8: ...er to the calculated depth and adjust the backstop as shown next page Lock into place using the backstop locking screws It is not essential that this setting is exact at this stage as final adjustments can be made later on Ensure that the template and back stop stay parallel with the front edge of the jig during this setting procedure Setting the Cutter Depth Fit the bearing guided router bit secu...

Page 9: ...for the examination to take place clearly stating the Returns Material Authorisation number given by Lumberjack or an Authorised Dealer 1 2 4 The fault in question is not caused by industrial use accidental damage fair wear and tear wilful damage neglect incorrect electrical connection misuse or alteration or repair of the product without approval 1 2 5 The product has been used in a domestic envi...

Page 10: ...thorised Dealer who supplied the product to you has been unable to satisfy your query any claims made under this Guarantee should be made directly to Lumberjack The Claim itself should be made in a letter setting out the date and place of purchase giving a brief explanation of the problem which has led to the claim This letter should be then sent withproof DTJ300 600 08 of purchase to Lumberjack I...

Page 11: ...er 14 Screw 3 Bolt 15 Spring 4 Nut 16 Bracket frame 5 Side brace 17 Screw 6 Fixing screw A 18 Comb table 7 Fixing screw B 19 Stop pin 8 Spacing screw 20 Adjusting nut 9 Bar fixing stand 21 Support 10 Eccentric wheel 22 Screw 11 Rotary rod 23 Rod fixer 12 Knob Parts List Parts Diagram DTJ300 600 09 ...

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