Ver 020308
Lujan USA
Page 1: ...Ver 020308 Lujan USA...
Page 2: ......
Page 3: ...Forewords 2 Assembling the Aimer 3 Calibrating the Floor 6 Floor Slope Register 7 Vehicle Preparations 8 Aligning Aimer to Vehicle 9 Nominal Vertical Aim for Low Beams 21 Checking the Aimer 22 Warran...
Page 4: ...er adjustment of headlights on pick up trucks and sport utility vehicles Aimsall headlights including Domestic European and Asian typeheadlights Laser guided floor slope compensation Simple operation...
Page 5: ...er 10 mm Lateral alignment visor Lock unlock mechanism Mast cap Precision floor slope compensation system 1 Mast adjustment plate 1 Mast adjustment base plate 4 Adjustment bolts M4x15mm 4 Lock nuts M4...
Page 6: ...y one or two turns at this time Tightenlock nuts on adjustment bolts Align theadjustment plates parallel to the base seefig 1 STEP 2 Install optical aimer head on mast as shown in fig 2 by pressing tr...
Page 7: ...isor fig 5 The narrow slot in the visor should face the rear of the aimer thewideslot faces thefront STEP 5 Install the pointer positioning system using hardware as shown in figure 7 Hardware is attac...
Page 8: ...to aim the headlamps on such floors Fig 15 Note If floor slope is not within the range of the slope adjustment knob additional adjustment can be made with the mast adjustment screws at the base of th...
Page 9: ...recorded floor slope setting for subsequent uses in the same location Simply set the floor slope adjustment knob to the previously recorded position prior to aimingheadlights ONCE THE SETTING IS RECOR...
Page 10: ...re is no load in thevehicleother than thedriver Check functioning of any automatic vehicle leveling systems and specific manufacturer s instructions pertaining to vehicle preparation for headlamp aimi...
Page 11: ...e aimer positioning system pointer to front of aimer Move aimer so that positioning pointer is at center of headlight beam The pointer can be stored as shown withdashed lines in illustration when noti...
Page 12: ...es roof should beavoided thebest accuracy is obtained usinglower points Looking through the lateral alignment visor make both points lie on the visor s wire by slightlymoving theaimer figure21 Fig 21...
Page 13: ...I LO0 Thescaleis marked in inches ofbeaminclination at25 feet HI LO LO LO 0 36 48 FOG EU EU EU 10 12 FOG Aiming Procedures Beam slope compensation Page 11 QUICKLY DETERMINING HEADLAMP HEIGHT The Snipe...
Page 14: ...EASURE THE BEAM INCLINATION PRIOR TO ADJUSTMENT You can use the beam slope knob to quickly measure the amount that the headlight beam is out of vertical adjustment Turn the knob until the light beam i...
Page 15: ...nd SAEJ600 revisedFebruary1993 With thelines drawn on the internal screen of the aimer all aiming and testing procedures can be performed In addition the European typelighting canalso beaimed accordin...
Page 16: ...o make it easier to view these beam patterns The filters are designed to remove some of the extraneous light from the viewable pattern and enhance the high intensity zone providing an imagethat is cle...
Page 17: ...ow Beams Page 15 INSPECTION LIMITS FOR LOW BEAM HEADLIGHTS The inspection limits are a range of 4 at 25 The illustrations below show the range allowed for vertical andhorizontal inspection The left si...
Page 18: ...This partof thepattern shines farthest down the road and is considered the high intensityzone Many late model headlights have patterns similar to the European beam pattern Set these headlights using...
Page 19: ...ams Page 17 4 0 4 4 4 4 0 4 4 4 4 0 4 4 4 Perfect Adjustment 4 0 4 4 4 INSPECTION LIMITS FOR LOW BEAM HEADLIGHTS FAIL too high FAIL too low FAIL too far right FAIL too far left Aiming Procedures Aimin...
Page 20: ...Aiming Procedures High Beam Auxiliary Fog Set the BeamSlope Knob at HI Lo0 INSPECTION LIMITS FOR HIGH BEAM HEADLAMPS AND AUXILIARY DRIVING LIGHTS The inspection limits for high beam headlamps shall b...
Page 21: ...nting applications shall be with the top edge of the high intensity zone at horizontal or below andwiththecenterofthehigh intensity zone from100mm 4 leftto100mm 4 right Aiming Procedures High Beam Aux...
Page 22: ...res European Beam AIMING EUROPEAN HIGH BEAM HEADLAMPS European high beams are aimed so that the high intensity zone is located approximately centeredon the horizontal andverticalcenterlines European l...
Page 23: ...st be aimed 4 below the 0 line Inspectiontoleranceis plus or minus 4 Nominal Vertical Aim for Low Beams Page 21 7 6 m 25 ft H Nominal Vertical Aim Headlamp centerline mounting height H To compensate f...
Page 24: ...ERTICAL CALIBRATION PLUMB OF THE MAST Place aimer on a flat level surface Check level of base from left to right If it is not level adjust the surface it is sitting on until it islevel With base level...
Page 25: ...ethreestandard batteries typeLR44 1 5V Turn the laser on and measure the height of the beam from the bottomof the optical aimer head as shown Move the ruler to the end of the optical aimer head to see...
Page 26: ...ration line on the aimer head as shown in drawings below The line in the visor must match the line on the aimer head If the visor is not perfectlyaligned with theaimer s head turn thesmall allen 1 5 m...
Page 27: ...unting height of the vehicle used for the test is more than 36in then a NominalVertical Aimlineat the distancespecified in theTable1shallbetraced Performthepreparation for headlamp aimasdetailed Proce...
Page 28: ...PROPERLY AIMED ON THE AIMING SCREEN IN FRONT OF VEHICLE LOWER BEAM VERTICAL CENTERLINE AHEAD OF LEFT HEADLAMP VERTICAL CENTERLINE AHEAD OF RIGHT HEADLAMP CAR AXIS AIMING the LOWER BEAM HEIGHT OF LAMP...
Page 29: ...aimer using the high beam instead of the low as a reference AIMINGHIGHBEAMHEADLAMPS High beam headlamps and auxiliary driving lights are aimed so that the center ofthe high intensity zone islocated at...
Page 30: ...t misused tampered with modified or used for any purpose other than aiming headlights 4 If product fails it will be repaired or replaced at the option of Lujan USA 6 Lujan USA will pay for freight cha...
Page 31: ...options for your aimer Protective cover Light intensity meter Beam elucidation filters Extended warranty Contact your sales representative for more information See our other automotive shop equipment...
Page 32: ...Professional Model Optical Headlight Aimer Lujan USA Po Box 411 Camillus NY 13031 0411 315 468 4140 www lujanusa com Headlight Aiming Made Easy...
