LUBE AMS Instruction Manual Download Page 5 | Manualshive

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LUBE AMS Instruction Manual Download Page 5

4

1. Safety precautions

1-1

Basic safety precautions

1-2

Labels

The following labels are affixed on the pump.
If any label gets damaged or becomes illegible,
contact LUBE immediately. A new one will be
supplied at your own cost.

・

Carefully read this manual to understand the

contents before handling the pump.

・

Keep this manual at a designated place for easy
access at all times.

・

This pump is handled by only personnel who have
the knowledge and skill of its installation and
adjustment.

・

Never modify or change this pump without prior
permission of LUBE.

・

Strictly observe the instructions on the labels
affixed to the pump.

ＷＡＲＮＩＮＧ

ＣＡＵＴＩＯＮ

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Summary of Contents for AMS

Page 1: ...Motorized gear pump AMS INSTRUCTION MANUAL LUBE CORPORATION For your safety read and understand this manual thoroughly before handling the pump Keep this manual at a designated place for easy access at all times ...

Page 2: ...ughly before handling the pump In addition to the above the marks below will also appear in this manual Please read the following explanation in order to handle the pump correctly Indicates referential information or points to which special attention should be paid while handling the pump If ignored the pump and or the machine could be damaged Indicates referential information or points which are ...

Page 3: ...include with the pump all the manuals and any other documents found supplied at the time of initial installation Disposal of pump Oil Make sure to dispose pump or oil as designated by national laws and or local regulations Japan LUBE Corporation Head Office 3 30 16 Horizon 1 Nishi Waseda Shinjuku ku Tokyo 169 0051 Japan TEL 81 3 3204 8431 FAX 81 3 3204 8520 China LUBE LUBRICATING SYSTEM SHANG HAI ...

Page 4: ... 7 2 1 Specification 7 2 2 Name of each component 8 3 Installation 9 3 1 Environmental requirement 9 3 2 Mounting unit 9 3 3 Wiring 11 3 4 Tubing connection 12 4 How to control the pump 13 5 Lubricating oil and refilling 14 5 1 Lubricating oil to be used 14 5 2 Refilling lubrication oil 14 6 Maintenance 15 6 1 Suction filter 15 6 2 Troubleshooting 16 Appendix Oil contamination Causes and measures ...

Page 5: ...r own cost Carefully read this manual to understand the contents before handling the pump Keep this manual at a designated place for easy access at all times This pump is handled by only personnel who have the knowledge and skill of its installation and adjustment Never modify or change this pump without prior permission of LUBE Strictly observe the instructions on the labels affixed to the pump Ｗ...

Page 6: ...ｅｇｒｏｕｎｄｅｄＳｕｃｔｉｏｎｆｉｌｔｅｒｓｈｏｕｌｄｂｅｃｌｅａｎｅｄｏｒｒｅｐｌａｃｅｄｏｎｃｅａｙｅａｒ注意ＣＡＵＴＩＯＮＣＯＲＰＴＯＫＹＯＪＡＰＡＮ０３３２０４８４３１ｈｔｔｐｗｗｗｌｕｂｅｃｏｊｐ１０１２ＭＰＲ８１５２ＳＵＯＮＯＲＨＣＮＳＭＯＴＯＲＹＵＰＴＵＯＴ３ＷＣＯＲＰｚＨ０６０５００２ＶＴＬＯＶＭＰｍＡＡモータオイルレベル電源ＩＮオイルレベルＯＵＴＵＵＶＶＯＬＯＬＯＬＯＬＣＯＲＰＯＲＡＴＩＯＮＴＹＰＥＡＭＳ１５吐出量１５ｃｃｍｉｎ吐出圧０８ＭＰａＳＥＲＮＯ ...

Page 7: ...6 1 2 2 Location of labels With oil level switch only ...

Page 8: ...Rated output 3W Rotational speed AMS 1 AMS 3 10 12 RPM 50 60Hz AMS 6 20 24 RPM 50 60Hz Motor Direction of rotation Judging from the output spindle side it is a clockwise AMS 1 1 25m min 50Hz 1 5m min 60Hz AMS 3 2 5m min 50Hz 3m min 60Hz Delivery AMS 6 5m min 50Hz 6m min 60Hz Pump Discharge pressure 0 8MPa Relief valve set pressure Tank Effective capacity 1 8 Rated load 200V AC DC Contact capacity ...

Page 9: ...8 １６０７２５７２５１７３２０３１２０ 2 2 Name of each component Motor Discharge port M8 1 φ4 pipe Installation board Tank Mounting hole 3 φ6 5 Refilling port Oil Amount adjustment screw ...

Page 10: ...ing of the pump could fall itself and cause injury Be sure to fix the pump against the vertical and flat surface which can sustain its weight sufficiently Mount and fix the pump firmly using three 3 M6 bolts LUBE recommends anti vibration rubber to be applied when the pump is exposed to vibration Be sure to allow necessary space around the pump as shown on the next page for operation and maintenan...

Page 11: ... note below Required space mm AMS 1 1 AMS 1 2 AMS 1 1L AMS 1 2L 102401 102402 102403 102404 1 8 A 150 B 200 AMS 3 1 AMS 3 2 AMS 3 1L AMS 3 2L 102405 102406 102407 102408 1 8 A 150 B 200 AMS 6 1L AMS 6 2L 112094 112095 1 8 A 150 B 200 Note The weight of oil is not included ＢＡＡ ...

Page 12: ...l level switch type See the diagram below for the proper wiring If the outgoing cord touches the outside surface of the equipment or other objects or if it comes in contact with the hand of the operator use an insulated cord Motor Terminal Wire inlet to terminal Only qualified personnel electrical work can connect wiring ＷＡＲＮＩＮＧ AMS terminal connection With oil level switch only AMS terminal ...

Page 13: ...ten it 2 3 turns with a spanner Clamping torque please refer to Tightening level for connecting section After connection make sure there is no grease leakage from the joint Make sure to bleed air from the tubing and the pump after connection Discharge pressure of a pump is adjusted to reasonable pressure 0 8MPa at a relief valve Please do not change discharge pressure ...

Page 14: ...nt when delivered from the factory Adjust the oil amount as follows 1 Loosen the lock nut by turning it counterclockwise 2 Loosen the needle valve by turning it counterclockwise using a flathead screwdriver to determine the oil amount 3 Tighten the lock nut by turning it by hand clockwise Adjusting the discharge amount using the oil amount adjustment screw may decrease the oil amount discharged fr...

Page 15: ...urer 5 2 Refilling lubricating oil Refill lubricating oil when the level gauge on the tank shows L In case of using oil level switch refill oil when signal for low oil level turns on Use new lubricating oil If lubricating oil contains any foreign substances clogging may occur causing the pump to stop discharging oil Refill it through the refill port that you find above the pump flange Please inser...

Page 16: ...tting an electric shock or the fingers being pinched in moving parts of the pump drive unit Proper lubrication cannot be expected if the suction filter is clog or become dirty because oil may not suck well clog or dirty suction filter may cause over load too Replacement of suction filter 1 Take off from tank 2 Remove the suction filter located filter bracket in the filter bracket 3 Replace or clea...

Page 17: ...ng parts No oil discharged from pump Viscosity is too high so that oil can not be sucked Recheck oil in use and replace it to proper oil Refer to 5 Lubricating oil and refilling No oil discharged from pump due to any of above causes Refer to above measures Air in the tubing Take off closure plug s at the end and operate pump and bleed air in tubing Foreign particle s at the ball seating section of...

Page 18: ...increase Refer to above measures for Pressure in main tubing is not built up No oil discharged from valve S Viscosity is too high so the reaming pressure are not relieved completely Check oil and change oil to proper oil Refer to 5 Lubricating oil and refilling Tightening level for connecting section Tightening level Reference torque N m OD 4mm nylon pipe Valve discharge port Turn compression bush...

Page 19: ...ng construction During operation Foreign particles from outside or generated inside of the system Condensation of the moisture in the air due to change in temperature or sludge by oxidation of lubrication oil itself Measures 1 Clean the tank and remove the foreign particles 2 Keep the oil for refilling in the proper place If the system is installed and or oil is stored outdoors proper care must be...

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