LTI DI-FT Series Operation & Maintenance Manual Download Page 12

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TROUBLESHOOTING 

 

REFRIGERANT TROUBLESHOOTING 

COMPLIANT 

PROBLEM 

SOLUTION 

COMPRESSOR WILL NOT START 

LINES DISCONNECTED / SWITCH OPEN 

CLOSE START ON DISCONNECT SWITCH 

FUSE REMOVED OR BLOWN 

REPLACE FUSE 

CONTROL STUCK IN OPEN POSITION 

REPAIR OR REPLACE CONTROL 

CONTROL OFF DUE TO COLD LOCATION 

RELOCATE CONTROL 

 

 

 

COMPRESSOR WILL NOT START, HUMS 
BUT TRIPS OVERLOAD PROTECTOR 

LOW VOLTAGE TO UNIT 

CALL POWER SUPPLIER 

STARTING CAPACITOR DEFECTIVE 

REPLACE CAPACITOR 

RELAY FAILING TO CLOSE  

REPLACE RELAY 

COMPRESSOR  MOTOR  HAS  A  WINDING 
OPEN OR SHORTED 

REPLACE COMPRESSOR 

INTERNAL  MECHANICAL  TROUBLE  IN 
COMPRESSOR 

REPLACE COMPRESSOR 

COMPRESSOR STARTS AND RUNS, BUT 
SHORT CYCLES ON OVERLOAD 
PROTECTOR 

LOW VOLTAGE TO UNIT 

CALL POWER SUPPLIER 

OVERLOAD PROTECTOR DEFECTIVE  

CHECK CURRENT, REPLACE PROTECTOR 

RUN CAPACTIOR DEFECTIVE 

REPLACE CAPACITOR 

EXCESSIVED DISCHARGE PRESSURE 

CHECK  VENTILATION,  RESTRICTIONS  IN 
COOLING  MEDIUM,  RESTRICTIONS  IN 
REFRIGERANT SYSTEM 

COMPRESSOR  TOO  HOT,  RETURN  GAS 
HOT 

CHECK REFRIGRANT CHARGE (FIX LEAK IF 
NECESSARY) 

COMPRESSOR  MOTOR  HAS  A  WINDING 
SHORTED  

REPLACE COMPRESSOR 

UNIT RUNS OKAY, BUT SHORT CYCLE ON 

OVERLOAD PROTECTOR 

CHECK CURRENT, REPLACE PROTECTOR 

THERMOSTAT 

DIFFERENTIAL SET TO CLSE, WIDEN 

HIGH  PRESSURE  CUT  OUT  DUE  TO: 
INSUFFICIENT  AIR,  OVERCHARGE,  OR  AIR 
IN SYSTEM 

REDUCE  REFRIGERANT  CHARGE,  PURGE. 
CHECK  AIR  SUPPLY  TO  CONDENSER, 
REDUCE REFRIGERANT CHARGE, PURGE 

UNIT OPERATES LONG OR 
CONTINUOUSLY 

SHORTAGE OF REFRIGERANT 

FIX LEAK, ADD CHARGE 

CONTROL 

CONTACTS 

STUCK 

OR 

FROZEN/CLOSED 

CLEAN CONTACTS, OR REPLACE CONTROL 

REFRIGERANT  OR  AIR  CONDITIONED 
SPACE  HAS  EXCESSIVE  LOAD  OR  POOR 
INSULATION 

DETERMINE FAULT AND CORRECT 

EVAPORATOR COIL ICED 

DEFROST 

RESTRICTION IN REFRIGERANT SYSTEM 

DETERMINE LOCATION AND REMOVE 

DIRTY CONDENSER 

CLEAN CONDENSER 

FILTER DIRTY 

CLEAN OR REPLACE 

START CAPACITOR OPEN 

RELAY 

CONTACTS 

NOT 

OPENING 

PROPERLY 

CLEAN  CONTACTS  OR  REPLACE  IF 
NECESSARY 

PROLONGED  OPERATION  ON  CYCLE  DUE 
TO LOW VOLTAGE, IMPROPER RELAY 

CALL POWER SUPPLIER, OR REPLACE 

 

 

 

RUN CAPACITOR OPEN, SHORTED OR 
BLOWN 

EXCESSIVE SHORT CYCLE 

DETERMINE REASON FOR SHORT CYCLE 

IMPROPER CAPACITOR 

DETERMINE CORRECT SIZE AND REPLACE 

EXCESSIVELY HIGH LINE (100% OF RATED-
MAX) 

CALL POWER SUPPLIER 

SPACE TEMPERATURE TOO HIGH 

CONTROL SETTING TO HIGH 

RESET CONTROL 

INADEQUATE AIR CIRCULATION 

IMPROVE AIR MOVEMENT 

SUCTION LINE FROSTED OR SWEATING 

EXPANSION VALVE STUCK 

CLEAN  VALVE  OFF  FOREIGN  PARTICLES, 
REPLACE IF NECESSARY 

EVAPORATOR FAN NOT RUNNING 

DETERMINE REASON AND CORRECT 

OVERCHARGE OF REFRIGERANT 

CORRECT CHARGE 

Summary of Contents for DI-FT Series

Page 1: ...OPERATION MAINTENANCE MANUAL CUSTOM FABRICATORS OF FOODSERVICE EQUIPMENT 1947 Bill Casey Parkway Jonesboro GA 30236 Tel 1 888 584 2722 Fax 1 770 471 3715 www lowtempind com DI FT FT SERIES FROST TOP S...

Page 2: ...SPECTION 3 SAFETY PRECAUTIONS 3 INSTALLATION INSTRUCTIONS 5 OPERATING INSTRUCTIONS 6 START UP 6 OPERATION 7 CLEANING INSTRUCTIONS 10 PREVENTATIVE MAINTENANCE 11 TROUBLESHOOTING 12 REPLACEMENT PARTS 13...

Page 3: ...and operating Below are the precautions that are explained in more detail Please read carefully DANGER Danger warns of imminent hazard which will result in serious injury or death WARNING Warning indi...

Page 4: ...must be mounted on a vertical surface wall and installed in the vertical position Mounting control panel in the horizontal position may result in collection of liquids and lead to electrical shock Tu...

Page 5: ...requirements When installed adequate air flow must be provided to ensure proper operation Thru air flow is required but if not exhaust fans should be used to ensure adequate heat exhaust Connect the...

Page 6: ...e controls Energize the unit by attaching the plug to an appropriate electrical supply 115 vac 60 hz single phase 12 amp and turning on the service switch located in the compressor compartment Prep th...

Page 7: ...ressure control physically located in the front of the compressor compartment is used to cycle off the compressor The low pressure control should not be adjusted from the factory settings Adjustment o...

Page 8: ...value DOWN To see the dLt temperature in programming mode it browses the parameter codes or decrease the displayed value SERVICE To enter the service menu ALARM MENU To enter the Alarm menu How to Mod...

Page 9: ...ONTACT ACTION CONTROL LOW PRESS SIDE OPEN ON LOW CLOSE ON HIGH SAFETY HIGH PRESS SIDE CLOSE ON HIGH OPEN ON LOW LOW PRESSURE SIDE CUT IN SETTING RANGE 10 MERCURY VAC TO 100 PSI DIFFERENTIAL 10 TO 40 P...

Page 10: ...that contain alkaline alkaline chlorinated or non chloride chemicals CONDENSER COIL WARNING Always disconnect power before inspecting or cleaning condenser coil Never use high pressure water to clean...

Page 11: ...as adequate air flow to prevent overheating Thru air flow is required but if not exhaust fans should be used to ensure adequate heat exhaust Properly shrouding condenser inlet air flow is recommended...

Page 12: ...ACE PROTECTOR THERMOSTAT DIFFERENTIAL SET TO CLSE WIDEN HIGH PRESSURE CUT OUT DUE TO INSUFFICIENT AIR OVERCHARGE OR AIR IN SYSTEM REDUCE REFRIGERANT CHARGE PURGE CHECK AIR SUPPLY TO CONDENSER REDUCE R...

Page 13: ...57E 679 J7 TECUMSEH 4 PRESSURE CONTROL 280610 012 4834 000 RANCO 5 DIGITAL PRESSURE CONTROL 311938 TECUMSEH P N 900 11968 DIXELL 6 FILTER DRIER 282310 C 052 S T HH SPORLAN 7 SIGHT GLASS 282400 SA 12S...

Page 14: ...14 DIAGRAMS DI FT WIRING DIAGRAM WIRING DIAGRAM FOR DI FT REFRIGERATION UNIT WITH MECHANICAL PRESSURE CONTROL NOTE ALL COMPONENTS TO BE GROUNDED...

Page 15: ...15 DI FT WIRING DIAGRAM DIGITAL PRESSURE CONTROL WIRING DIAGRAM FOR DI FT REFRIGERATION UNIT WITH DIGITAL PRESSURE CONTROL NOTE ALL COMPONENTS TO BE GROUNDED NOTE ALL COMPONENTS TO BE GROUNDED...

Page 16: ...16...

Page 17: ...17 BLACK WHITE...

Page 18: ...18...

Page 19: ...ranty includes travel time to portal not to exceed 100 miles round trip or two hours total travel time The warranty requires that all labor must be performed during regular work hours Overtime premium...

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