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LTG Incorporated · PO Box 2889 · Spartanburg, S.C. 29304, USA

Chilled beams HDF-us-OM (01/17)

Phone 864 599-6340, Fax -6344 · [email protected] · www.LTG-INC.net
Former editions are invalid · Subject to technical modifications

page 4 of 30

Installation, operating and maintenance instructions

Active chilled beams HDF-600, ceiling installation

Continuation 1.2 Operating safety instructions

The casing on site also serves as a protec

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tion and should be removed for mainte

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nance and cleaning only.

Avoid any additional load to the unit or the

suspensions since stability might be insufficient.

The unit must be checked by an expert immediately
- if it has been mechanically damaged
- it is suffering from a water damage,
- if the suspension or the casing show clear signs of

corrosion or ageing.

Do not put the unit back into operation before all neces

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sary maintenance and repair has been performed!

1.3

Intended use

The HDF unit is intended for use in closed rooms.

It is designed for ambient temperatures of 41 °F to 104 °F
and a maximum relative humidity of up to 90% (non-con

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densing). The maximum admissible supply temperature
is limited to 176 °C.
Any other operating conditions require the express and
written permission of LTG Aktiengesellschaft.

LTG Aktiengesellschaft does not assume
responsibility for any damages resulting
from unintended use.

2.

Delivery, transport, storage

The unit requires dry and dust-free conditions during
transport, storage, installation, and operation.

The unit is supplied in corrugated board boxes secured
with straps.
Units are stacked on Euro or single trip pallets and se

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cured with straps. Pallets may be moved using forklifts or
cranes.
Do not remove the packaging unless immediately prior to
installation on site to protect the unit from pollution and
damages.

LTG Aktiengesellschaft will not take re

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sponsibility for any pollution of or dam

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ages to the unit.

2.1

Transport instructions

Handle units appropriately and with care during trans

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port. Do not throw, let drop to the ground or bump into
other items or walls.

Make sure that units are safely fastened during transport
and avoid damage through other items.

It is recommended to always have units handled by at
least two persons.
The packaging is not weather-resistant.

2.2

Storage

Make sure that the units are entirely protected against
weathering, humidity, and other adverse conditions that
might result in damages during storage.

The storage location must meet the following climatic re

­

quirements: Temperature between 41 °F and 131 °F with
a relative humidity of 90 % max. (non-condensing).

3.

Function

The active chilled beam HDF is a ceiling-mounted induc

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tion unit for ventilation and individual temperature control
based on the induction principle, i.e. without the use of a
fan, using processed outside air.

The low construction height (79 in) allows installation in
false ceilings offering limited space. The thus resulting
low difference in height between the heat exchanger and
the ceiling level has been considered in the chilled beam's
design which is suitable for dry cooling without dehumidi

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fication and condensate drainage.

The chilled beam is suitable for installation in grid ceilings
measuring 2 x 2 ft, 2 x 4 ft, 24.6 x 24.6 in or 24.6 x 49.2 in
and may be positioned in or adjacent to T

­

bar profiles.

With grid and plasterboard ceilings, installation may be
edge

­

to

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edge or overlapping.

During operation, the primary air is 100% pretreated out

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side air via a central central AHU. It assures the use-de

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pendent basic ventilation using outside air, e.g. in con

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formity with DIN EN 13779 or DIN EN 15251
recommendations. Through uniformly arranged nozzles
over the entire unit length, the primary air is led in an injec

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tor-type diffuser which induces secondary air. Depending
on the room load, this secondary air is either heated or
chilled in a 2-pipe or 4-pipe heat exchanger.

The supply air, a mixture of primary and secondary air, is
uniformly diffused to 2 or 4 sides into the room via preset,
divergent ceiling jets.

Room air humidity is controlled through the centrally de

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humidified supply air avoiding involuntary dehumidifica

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tion inside the chilled beam. The 2-pipe system may be
used for either cooling only or change-over operation with
cooling/reheating. The 4-pipe system with independent
water circuits automatically switches from cooling to
heating and vice versa.

The type of construction, which provides complete sepa

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ration from the ceiling cavity, suppresses sound trans

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mission from adjacent rooms (transmission sound insu

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lation).

Summary of Contents for HDF-600

Page 1: ...Operating Installation Maintenance Instructions LTG Air Water Systems AIR TECH SYSTEMS Active chilled beams HDF 600 Ceiling installation...

Page 2: ...ransport instructions 4 2 2 Storage 4 3 Function 4 3 1 Control system with CO2 Sensor 5 4 Technical data 6 4 1 Dimensions 6 4 2 Performance data 8 4 3 Caloric output data 13 4 4 Acoustic data 15 4 5 H...

Page 3: ...are linked to the operating safety instructions and show which protective measures must be complied with at theappropriateworksta tions and thereforespecifically mandatea certain action as shown here...

Page 4: ...ways have units handled by at least two persons The packaging is not weather resistant 2 2 Storage Make sure that the units are entirely protected against weathering humidity and other adverse conditi...

Page 5: ...V Power supply optional Presence sensor VREactive Warm water valve Cold water valve Signal for CO2 0 10 V Room Unit Window contact The set value for the flow rate controller depends on actual CO2 val...

Page 6: ...mensions Type HDF 600 2A 2 2 way diffusion size 1200 L A1 1 85 5 125 5 7 83 23 1 7 83 0 33 0 33 14 76 0 47 1 26 1 1 2 6 1 95 0 39 Front view 2 pipe system Lateral view left side Top view Diffuser gril...

Page 7: ...Type HDF 600 2A 2 2 way diffusion size 2400 Front view 2 pipe system Lateral view left side Top view Isometric view Bracketed dimensions mm 22 7 14 76 0 47 1 6 1 1 0 51 0 51 2 6 7 83 1 95 0 39 5 125...

Page 8: ...2903 54 0 60 25 31 57 124 3255 47 0 28 19 25 49 103 2750 56 0 40 24 30 61 116 3162 67 0 60 29 35 72 131 3645 58 0 28 23 29 63 106 3023 70 0 40 27 33 76 122 3526 84 0 60 33 39 91 141 4134 73 0 28 26 33...

Page 9: ...8 159 0 28 26 32 169 238 7286 192 0 40 31 37 205 272 8531 231 0 60 36 42 245 323 10 176 The chart shows examples for the unit design A special selection program is available for other flow rates pri m...

Page 10: ...20 90 6 2 937 59 0 28 29 24 62 2 102 2 2 962 72 2 2 340 71 0 40 33 28 75 4 119 0 3 506 83 2 2 697 85 0 60 39 29 90 3 138 1 4 116 95 5 3 094 73 0 28 33 27 77 8 106 5 3 311 74 3 2 408 89 0 40 37 30 94 2...

Page 11: ...0 1 6 160 159 0 28 32 26 168 8 229 3 7 167 149 4 4 841 192 0 40 37 30 204 5 267 0 8 491 169 6 5 495 230 0 60 42 34 245 0 309 9 10 006 191 3 6 199 The chart shows examples for the unit design A special...

Page 12: ...0 1 436 0 48 1 0 38 0 40 23 39 8 91 0 2 368 66 3 1 699 46 0 60 28 49 3 113 7 2 921 81 5 2 088 39 0 28 22 41 7 87 2 2 323 62 5 1 576 47 0 40 27 49 3 104 2 2 753 73 9 1 839 58 0 60 32 60 7 127 0 3 367 8...

Page 13: ...F to 140 F in the heating mode Parameters used specific heat capacity of the water 1 0 BTU lb F specific heat capacity of the air 0 24 BTU lb F Air density 0 076 lb ft3 To ensureeasytransferability t...

Page 14: ...flow rate gpm 60 70 80 90 100 110 120 0 25 0 5 0 75 1 Cooling heating cap in of nom cap Capacity with different water flow rates for 4 pipe heat exchanger Cooling capacity Heating capacity 60 70 80 9...

Page 15: ...changer connections Further resistances will have to be added Measuring accuracy is 10 4 6 Weight standard units without water Type Size Weight lb HDF 300 1200 approx 37 HDF 300 1500 approx 48 HDF 300...

Page 16: ...s are invalid Subject to technical modifications page 16 of 30 Installation operating and maintenance instructions Active chilled beams HDF 600 ceiling installation Continuation 5 2 Suspension A 3 8 a...

Page 17: ...on Continuation 5 2 Suspension 4 way diffusion It is necessary to always have units handled by at least two persons Before installing the diffuser grille check the clips for damage being bent or crook...

Page 18: ...acc to industry standards In order to adjust the water volume specified in the selec tion data a regulating device orrestricting olivewill bere quired If identical units with exactly the same water v...

Page 19: ...using flexible hose quick coupling connection to heat exchangers Hose without insulation For insulated hoses dimensions will change accordingly 10 mm Armaflex insulation Hose for connection to heat e...

Page 20: ...her duringtransport nordur ing installation or when installed If it should turn out impossibleto keep theadmissible bending radius choose a different installation type For minimum length see chart bel...

Page 21: ...Armoured hose EPDM up to 200 F vapour permeable not marked ND hose DA PN psi Rmin Lmin Lmin 90_ Lmin 180_ Lmin 360_ 0 24 0 31 0 47 217 1 0 2 4 5 5 7 0 10 2 0 40 0 55 217 1 6 2 4 7 5 9 8 10 2 0 47 0 7...

Page 22: ...n of plug in fitting and bright copper tube according to EN 1057 and RAL 641 1 or suitable brass or red brass socket This permanently tight connection is suitable for con cealed installation Using spe...

Page 23: ...d line frequency comply with the data given on the actuator s type plate Never oper ate control devices with inappropriate voltage or fre quency since this might result in destruction of theunits and...

Page 24: ...operating and maintenance instructions Active chilled beams HDF 600 ceiling installation 6 First Use Prior to first use any installation work and all checks must have been completed Check for proper...

Page 25: ...however certain things should be observed To work on the heat exchanger and the filter option first open the device Anymaintenanceand repairworkmustbe performed by skilled and trained staff only Befo...

Page 26: ...p 1 Open Press the push buttons on the side with the shroud lines from the inside Grasp the grille with both hands and slowly lower it Step 2 Open Press the push buttons on the opposite side from the...

Page 27: ...s or one heat exchanger with separate water circuits for heating and cooling 7 4 Selecting the room temperature Set the room temperature controller to the desired value usually in the range s center I...

Page 28: ...ing changed Actuator is stuck Set the temperature controller from max hot to max cold and vice versa may be the actuator can thus be released If unsuccessful remove actuator clean resp change it Unit...

Page 29: ...condensation at or around the chilled beams Trouble Source Action Increased indoor humidity increased condensate formation Window open Close window continue unit operation No air movement at the induc...

Page 30: ...c condition 6 Shorten replacement intervals if outside or recirculating air are extremely dust loaded VDI 6022 sanitation requirements must be observed 8 Spare Parts The following spare parts are avai...

Page 31: ......

Page 32: ...4 599 6344 E Mail info LTG INC net www LTG INC net Chilled beams HDF 600 us OM 01 17 AG B 219 1us LTG Aktiengesellschaft Former editions are invalid Subject to technical modifications Comfort Air Tech...

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