Loveshaw CASEFORM 40 Operation Maintenance & Parts Manual Download Page 44

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ASSEMBLY NO.:

D622261C

ASSEMBLY NAME:

FEED ROLLER DRIVE ASSEMBLY

MACHINE TYPE:

CASEFORM 40

ITEM

QTY

PART NO.

DESCRIPTION

2 4

A621811 GUARD

ATTACHMENT

3 2

A621776 SPRING

MOUNT

4 4

203169 SPRING

B621838

SPRING MOUNTING BRACKET

200844

3/4” DIA. FLANGE BEARING

7 2

C621856 BEARING

MOUNT

B622533B

WHEEL MOUNTING PLATE

B622651A

WHEEL CLAMPING PLATE

10 2

A180584-P

RUBBER

WHEEL

C622589AG

WHEEL SPROCKET PLATE

12 2

A621861 WHEEL

SHAFT

204297

5/8” ID NEEDLE BEARING X 1” LG.

203214

5/8” ID BORE THRUST WASHER

40-015

5/8” DIA. SNAP RING (OUTSIDE)

204292

40A18 IDLER SPROCKET

STD032-10

SPACER X 5/8” LG.

204298-12

40B30 SPROCKET X 3/4” DIA. BORE

A621774

WHEEL DRIVE SHAFT

200104-12

40B24 SPROCKET X 3/4” DIA. BORE

C622485B-1

TOP SPROCKET MOUNT

22 8

B622486A GUARD

SPACER

23 1

D622483C-1

DRIVE

ANGLE

24 2

204133

CHAIN

TENSIONER

25 1

204355

TRANTORQUE

D622342C-1G DRIVE CHAIN GUARD

27 2

D622360C CHAIN

RETAINER

28 1

A621786 TRANTORQUE

SPROCKET

204298 40B30

SPROCKET

D622342C-2

DRIVE CHAIN GUARD

B622533B

WHEEL MOUNTING PLATE

203341

3/4” DIA. BALL BEARING

32 1

D622483C-2

DRIVE

ANGLE

C622485B-2

TOP SPROCKET MOUNT

202201

3/4” DIA. COLLAR

35 1

C622656A-1G

PHOTOCELL

MOUNT

36 2

B622798 COMPRESSION

BLOCK

N/S 1

303526

PHOTOELECTRIC

SENSOR

Summary of Contents for CASEFORM 40

Page 1: ...OPERATION MAINTENANCE PARTS MANUAL MACHINE MODEL CASEFORM 40 THE LOVESHAW CORPORATION 2206 EASTON TURNPIKE BOX 83 SOUTH CANAAN PA 18459 TEL 570 937 4921 SEPT 05 M C R 05 022 ...

Page 2: ...ION SECTION 3 SEQUENCE OF OPERATIONS SECTION 4 SIZE CHANGE OVER SECTION 5 START UP PROCEDURE SECTION 6 SHUT DOWN PROCEDURE SECTION 7 MAINTENANCE SCHEDULE SECTION 8 HOW TO ORDER PARTS SECTION 9 SPARE PARTS LIST SECTION 10 TROUBLE SHOOTING SECTION 11 ILLUSTRATED ASSEMBLIES ...

Page 3: ...RTZ 220 VOLTS 1 PHASE 50 HERTZ 220 VOLTS 1 PHASE 50 HERTZ CASE CAPACITY LENGTH WIDTH HEIGHT 7 178mm MIN TO 24 609mm MAX 6 152mm MIN TO 16 406mm MAX 4 102mm MIN TO 16 406mm MAX FLIGHT BAR SPEED 85 FEET PER MIN MACHINE SPEED UP TO 14 CASES PER MIN CLOSURE MATERIAL 2 OR 3 PRESSURE SENSITIVE TAPE MAXIMUM ROLL DIAMETER 15 AIR REQUIREMENTS 11 S C F M AT 14 CASES PER MIN AT 80 PSI MACHINE OPTIONS 1 LOW T...

Page 4: ...are made It s therefore worthwhile to make sure that everything is electrically correct Electrical polarity must be supplied to the machine exactly as shown on the electrical diagram Power must be supplied to L1 side of the circuit and the L2 side will be neutral If this is not correct the circuit protectors ECP 1 will trip out because of a short circuit The air to the machine should be clean and ...

Page 5: ...rward to pick up a blank 5 At the extended position the vacuum cup trolley activates proximity switch 1 input 002 energizing timer 4 After a pre set time timer 4 times out de energizing vacuum cup trolley solenoid output 102 6 The vacuum cup trolley then returns to the home position activating proximity switch 2 input 003 energizing the minor bottom flap folders output 104 7 Proximity switch 2 ene...

Page 6: ... located downstream from the machine During normal production this switch being closed will signal the case pusher to push the next formed case out of the forming area NOTE 2 SLS 1 and SLS 2 open when safety door is opened The motor then stops and all the air cylinders will loose air pressure The safety doors must be closed to re start the machine NOTE 3 Pushing the cycle button on the hand held c...

Page 7: ...SE PUSHER IS RETRACTED PROX 4 PROXIMITY SWITCH ACTIVATES WHEN CASE PUSHER IS EXTENDED PROX 5 BLANK HOPPER DRIVE SAFETY SOL 1 CONTROLS AIR SUPPLY TO SOLENOID VALVES SOL 2 CONTROLS VACUUM ON OFF SOL 3 CONTROLS BLANK HOPPER DRIVE SOL 4 CONTROLS FORWARD MOVEMENT OF CASE PUSHER SOL 5 CONTROLS MOVEMENT OF TROLLEY SOL 6 CONTROLS MOVEMENT OF FLAP TUCKERS PC 1 SENSES CHAIN PUSHER LUG PC 2 CASE DEMAND SWITC...

Page 8: ... and slightly hold the inside rear panel as the vacuum cups pull the case from the hopper This finger aids in forming the knock down case by breaking the case at the scoring Set the finger so that it is approximately 3 8 from the front face of the case and 1 4 deep into the slot HOPPER FRAME ASSEMBLY C622920 HOPPER HEIGHT ADJUSTMENT To adjust the hopper height rotate the handle on the top of the h...

Page 9: ...he case you are running is 16 long you would set the pointer to 16 on the scale B REAR FLAP FOLDER ASSEMBLY There are no adjustments needed for the rear flap folder other than cylinder cushion adjustment if required and folder plate change parts FORMING GUIDE ASSEMBLY C622277 The forming guide assembly starts to fold the case end panel as the knock down case is pulled from the hopper across the fr...

Page 10: ...cuum post item 5 is centered on the center of the blank length panel or you can set this adjustment using the scale on the frame under the U channel item 2 divide the length of the case in 2 and set the trolley assembly to that position on the scale Tighten ratchet handle before starting machine EXAMPLE If the case you are running is 16 long you would set the vacuum cup trolley to 8 on the scale B...

Page 11: ...n the main frame for approximate measurement B The carton top tensioner unit is used to hold and feed the cartons in the magazine in an upright position VACUUM CUP ASSEMBLY A There is really no specific formula for setting the configuration of the vacuum cups on the case body For small or extremely flimsy cases the vacuum cups can be set to pick up the top and bottom knock down case flaps Small ca...

Page 12: ... this is your fixed point B Adjustment to the case retainer bar and the brush will probably not be needed But if adjustment is desired the round retainer rod right and brushes left via the adjustment slots The rod and brushes slightly hold the cartons in an upright position as the vacuum cup assembly pulls the cartons from the magazine C The case bottom opening finger will need to be adjusted for ...

Page 13: ...F THE MACHINE WHILE IT IS RUNNING 1 CLOSE THE SAFETY DOORS 2 LOAD BLANKS INTO THE HOPPER 3 UNLATCH THE FEED BAR ON THE SLIDE HOPPER ASSEMBLY 4 PRESS THE START BUTTON THE PUSHER LUGS ON THE CHAIN DRIVE WILL START 5 TO TEST AND CYCLE THE MACHINE TURN THE VACUUM SWITCH TO OFF PRESS THE CYCLE BUTTON GO THROUGH THE CYCLE TWO OR THREE TIMES TO MAKE SURE EVERYTHING IS RUNNING PROPERLY 6 TURN THE VACUUM S...

Page 14: ...TON ON THE HAND HELD CONTROLLER NOTE YOU WILL HAVE TO CLEAR ANY CASES THAT WERE BEING FORMED BY THE MACHINE BEFORE YOU CAN RESTART THE MACHINE NORMAL SHUT DOWN 1 TURN THE VACUUM SWITCH TO OFF 2 LET THE MACHINE FINISH THE CYCLE OF CASES BEING FORMED 3 PRESS THE STOP BUTTON ON THE HAND HELD CONTROLLER ...

Page 15: ...AND DRAIN IF NECESSARY WATER IN THE AIR LINES WILL CAUSE THE MACHINE TO ERRATICALLY CYCLE AND ALSO GUM UP THE SOLENOID VALVES 2 INSPECT AND CLEAR THE VACUUM GENERATORS 3 INSPECT THE COMPONENTS AND THE AIR LINES FOR LEAKS LOSS OF AIR MEANS LOSS OF SPEED AND EFFICIENCY 4 INSPECT THE VACUUM CUPS FOR CRACKS OR TEARS EVEN IF ONLY 1 VACUUM CUP IS DAMAGED TOTAL VACUUM WILL BE LOST FOR THE COMPLETE SYSTEM...

Page 16: ...SPECT ALL ADJUSTING SCREWS AND CHAINS THROUGHOUT THE ENTIRE MACHINE LUBRICATE ALL SCREWS AND CHAINS 3 INSPECT THE CASE CARRIER CHAIN ASSEMBLY CHECK FOR CHAIN AND SPROCKET WEAR LUBRICATE ALL BEARINGS CHAINS AND DRIVES 4 INSPECT THE DRIVE UNIT ASSEMBLY CHECK OIL LEVEL IN REDUCTION AND LUBRICATE THE DRIVE CHAIN 5 CHECK KNIFE FOR DEBRIS CLEAN WITH OILY RAG NEVER USE SHARP OBJECTS TO CLEAN KNIFE NOTICE...

Page 17: ...EN CALLING LOVESHAW FOR PARTS A Give the machine model and serial number B Give the assembly part number and description i e B570975 Major Flap Retainer Assembly C Give item number part number and description i e item 7 204330 1 2 I D x 5 8 O D Flange Bushing By following the procedure described above you will assist us in supplying you with the correct parts for your machine and eliminate any mis...

Page 18: ...ING 4 88 202146 1 KNOB 6 12 202669 1 RACHET HANDLE 27 17 202822 1 SPRING 17 38 203169 2 TENSION SPRING 8 00 203214 2 THRUST WASHER 2 14 203354 1 BRUSH HOPPER 10 44 82 A125SB 10 R 1 FUSE 10 AMP 16 53 A125SB 2 10 312 1 FUSE 2 10 AMP 6 21 402537A 1 REED SWITCH CYLINDER 60 24 303526 1 PHOTOELECTRIC SENSOR 74 36 400962 3 FLOW CONTROL VALVE 263 58 401118 1 SHOCK ABSORBER 221 94 402527A 1 VALVE 209 85 40...

Page 19: ...PRING 4 88 202146 1 KNOB 6 12 202669 1 RACHET HANDLE 27 17 202822 1 SPRING 17 38 203169 2 TENSION SPRING 8 00 203214 2 THRUST WASHER 2 14 203354 1 BRUSH HOPPER 10 44 82 A125SB 10 R 1 FUSE 10 AMP 16 53 A125SB 2 10 312 1 FUSE 2 10 AMP 6 21 402537A 1 REED SWITCH CYLINDER 60 24 303526 1 PHOTOELECTRIC SENSOR 74 36 400962 3 FLOW CONTROL VALVE 263 58 401118 1 SHOCK ABSORBER 221 94 402527A 1 VALVE 209 85 ...

Page 20: ...IRT OIL IN VENT HOLE OF VALVE DISASSEMBLE VALVE CLEAN THOROUGHLY REPLACE DEFECTIVE PARTS LUBRICATE AND REASSEMBLE C CHECK THAT FLOW CONTROLS ARE SET PROPERLY 2 VACUUM TROLLEY WILL NOT A SOLENOID VALVE MAY BE DEFECTIVE MOVE TOWARD BLANK MAGAZINE CHECK SOLENOID 3 FOR CONTINUITY TO PICK UP A BLANK CYLINDER REPLACE SOLENOID COIL IF DEFECTIVE IN RETRACTED POSITION B SPOOL IN VALVE MAY BE STUCK SQUIRT O...

Page 21: ...Y REPLACE IF DEFECTIVE B SPOOL IN VALVE MAY BE STUCK SQUIRT OIL IN VENT HOLE OF VALVE DISASSEMBLE VALVE CLEAN THOROUGHLY REPLACE DEFECTIVE PARTS LUBRICATE AND REASSEMBLE C PROXIMITY SWITCH 2 MAY BE DEFECTIVE CHECK FOR CONTINUITY REPLACE IF DEFECTIVE 5 CASE PUSHER WILL NOT A SPOOL IN VALVE MAY BE STUCK ADVANCE TO PUSH A FORMED SQUIRT OIL IN VENT HOLE OF VALVE CASE INTO CHAIN ASSEMBLY DISASSEMBLE VA...

Page 22: ... CONNECTIONS 8 CASE IS NOT SQUARE AT A CHECK CASE PUSHER SPEED DISCHARGE PUSHER MUST ADVANCE AT SAME OR SLIGHTLY FASTER THAN CARRIER LUGS B CHECK THE CHAIN LUG ALIGNMENT MOVE THE ADJUSTABLE SPROCKET AS NECESSARY SEE INSTRUCTION BELOW TO ALIGN PUSHER LUGS INSERT A PIECE OF DIA ROD INTO THE TRANTORQUE SPROCKET AND USING THE SPECIAL WRENCH SUPPLIED WITH MACHINE LOOSEN THE SQUARE NUT ON TOP OF THE TRA...

Page 23: ... OCR 1 IS SET CORRECTLY SEE INSTRUCTION BELOW ADJUSTING THE OVERLOAD RELAY SET THE CURRENT KNOB 10 15 OVER NORMAL CURRENT OF THE MOTOR SET THE TIME DELAY KNOB TO 1 2 SECONDS THE CURRENT MONITOR IGNORES IN RUSH CURRENT SETTING THESE ADJUSTMENTS CURRENT DELAY TO LOWER VALUES WILL PROVIDE BETTER PROTECTION BUT WILL INCREASE THE CHANCE OF NUISANCE TRIPPING ...

Page 24: ...OODS WERE SHIPPED FROM LOVESHAW S PLANT ANY WARRANTY CLAIM NOT MADE IN WRITING TO LOVESHAW AT ITS HOME OFFICE WITHIN THE APPLICABLE WARRANTY PERIOD AND WITHIN 10 DAYS OF FAILURE WILL NOT BE VALID THIS IS THE SOLE AND EXCLUSIVE REMEDY AVAILABLE UNDER THIS WARRANTY UNDER NO CIRCUMSTANCES WILL LOVESHAW BE LIABLE FOR INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES IF REQUESTED BY LOVESHAW PURCHASER SHALL ...

Page 25: ......

Page 26: ...E ASSEMBLY 10 1 C622265 PLOW BAR ASSEMBLY 11 1 D622280C SLIDING DOOR ASSEMBLY 12 1 C62274C CHAIN ASSEMBLY 12 1 C62274C 1 3 LUG CHAIN ASSEMBLY 12 1 C62274C 2 NARROW 2 LUG CHAIN ASSEMBLY 13 14 1 C622598 1 MAIN DRIVE ASSEMBLY 15 1 C622930 TAPE CARTRIDGE ASSEMBLY 16 1 C622263 TOP PLATE ASSEMBLY 17 1 C622820 FRAME ASSEMBLY 18 5 40 001 3 4 10 BOLT X 2 LG 3 40 002 3 4 10 ALL THREAD BOLT X 4 LG 8 203670 L...

Page 27: ......

Page 28: ...UIDE ROD X 55 LG 4 1 C622917 BLANK PUSHER SUPPORT ANGLE 5 1 D622914 BLANK PUSHER FRAME 6 1 40 003 CHROME HANDLE 7 1 PB600009 1 4 DIA SS ROD X 1 1 2 LG 8 1 B622602 CHAIN GUIDE 9 1 C622918 1 CHAIN GUIDE MOUNT 10 1 B622919 BLANK PUSHER STOP RAMP 11 1 B623070 LOW HOPPER ALARM 12 1 C621631 HOPPER DRIVE STOP PHOTOCELL MOUNT USED ONLY ON MACHINES WITH LOW HOPPER ALARM N S 1 303526 PHOTOELECTRIC SENSOR ...

Page 29: ......

Page 30: ...ME REAR BEAM 10 1 204738 1 HYDRAULIC PUMP 11 1 C622718 1 HOPPER INSIDE REAR LEG 12 16 MS6 M5X18 M5 HEX HEAD BOLT X 3 4 LG 13 16 MW2 3 M5 LOCK WASHER 14 16 MW1 3 M5 FLAT WASHER 15 1 C622721 HOPPER FIXED SIDE BOTTOM BEAM 16 1 C622722 HOPPER FIXED SIDE TOP BEAM 17 1 C622419B 1 HOPPER FRONT SPACER PLATE 18 4 MS6M10X4 0 M10 X 1 5 HEX HEAD BOLT 19 1 C622736 HOPPER REAR BOTTOM BEAM 20 1 C622735 1 HYDRAUL...

Page 31: ......

Page 32: ...H 2 203354 WIPER BRUSH 18 1 C170390PG LOCKING CASTING 19 1 202669 RATCHET HANDLE 20 1 202668 HANDKNOB 21 1 PA600011 50 375 1 1 4 DIA CRS ROD X 50 3 8 LG 22 3 C622579A IDLER SPROCKET 3 204373 20 2040B24 SPROCKET X 1 1 4 DIA BORE 3 202204 1 1 4 DIA COLLAR 23 1 C622925 1 FIXED SIDE BLANK GUIDE 24 1 D622926 1G FIXED SIDE CHANNEL 25 1 B622692 BLANK FEED PHOTOCELL MOUNT 26 1 C622927 1 BOTTOM FINGER CHAN...

Page 33: ......

Page 34: ...EM QTY PART NO DESCRIPTION 1 2 202669 RATCHET HANDLE 2 1 B621501 1 INDEX BAR 3 1 A621311G NUT PLATE 4 1 B621407PG UNDERLOCK CASTING 5 1 PA600053 1 4 DIA CRS ROD X 8 LG 6 1 B622402BG TOP FINGER ASSEMBLY MOUNT 7 1 HS606A 1 4 20 SET SCREW X 1 2 LG N S 1 202201 3 4 DIA FULL SPLIT COLLAR ...

Page 35: ......

Page 36: ...NG CHANNEL 8 1 A621311G CASE PUSHER NUT PLATE 9 1 C622385A PUSHER PLATE 10 2 202669 RATCHET HANDLER 11 3 200045 ROD END BEARING 12 1 B621281AG EYE BRACKET MOUNT 13 1 402309C REAR FLAP FOLDER A C 1 1 2 X 5 STK 14 1 C622346BG REAR FLAP FOLDER MOUNT 15 2 C622344B REAR FLAP FOLDER SLIDING STRIP 16 1 203223 3 4 DIA PILLOW BLOCK BEARING 17 3 40 009 1 2 DIA SHOULDER BOLT X 5 8 LG 18 2 402537A REED SWITCH...

Page 37: ......

Page 38: ...F 8 1 4 NPT COUPLING 12 4 PF 10 1 4 NPT 90 DEGREE STREET ELBOW 13 2 PF 6 1 4 NPT 90 DEGREE ELBOW 14 10 PF 16 1 4 NPT TO 3 8 HOSE BARB 15 A R H801 6 3 8 VACUUM AIR HOSE 16 1 B621730 MANIFOLD 17 1 PF 18 1 4 NPT 90 DEGREE CONNECTOR 18 3 PF 32 1 4 CLOSE NIPPLE 19 2 PF 21 QUICK DISCONNECT 20 1 PF 11 1 4 NPT TEE 21 1 PF 2 1 2 NPT 90 DEGREE ELBOW FITTING 22 3 PF 1 1 2 NPT CLOSE NIPPLE 23 REF 402010 VACUU...

Page 39: ......

Page 40: ...622399AG TROLLEY SHAFT MOUNT 14 2 STD003 21 3 4 DIA GUIDE ROD X 21 LG 15 1 B623062 TROLLEY SHAFT MOUNT 16 4 204225 3 VEE WHEEL 17 18 1 202669 RATCHET HANDLE 19 1 40 014 1 2 DIA CARRIAGE BOLT X 1 LG 20 2 C621376A VACUUM CUP BAR 21 2 201816 KNOB 22 2 B621377B VACUUM BAR SPACER 23 1 B621339 2G VACUUM EXTENSION POST 24 2 204226 3 ADJUSTABLE BUSHING 25 2 204227 3 STATIONARY BUSHING 26 1 C622493AG SHOCK...

Page 41: ......

Page 42: ...E 3 1 PC600227 FRONT FLAP FOLDER PIVOT 4 1 200287 BUMPER GRAY 5 1 204130 1 2 DIA SHOULDER BOLT X 5 8 LG 6 1 200045 ROD END BEARING 7 2 200241 FLANGE BUSHING 8 1 C622912G FRONT FLAP FOLDER MOUNT 9 1 C622294 FRONT FLAP FOLDER 10 1 B622929 FRONT FLAP FOLDER SHAFT 11 1 B623060 CYLINDER MOUNTING POST 12 2 400962A 3 8 FLOW CONTROL N S 2 PF 32 3 8 NPT CLOSE NIPPLE N S 2 PF 40 3 8 NPT TO 3 8 PRESS LOCK EL...

Page 43: ......

Page 44: ...RING OUTSIDE 16 4 204292 40A18 IDLER SPROCKET 17 2 STD032 10 SPACER X 5 8 LG 18 3 204298 12 40B30 SPROCKET X 3 4 DIA BORE 19 2 A621774 WHEEL DRIVE SHAFT 20 2 200104 12 40B24 SPROCKET X 3 4 DIA BORE 21 1 C622485B 1 TOP SPROCKET MOUNT 22 8 B622486A GUARD SPACER 23 1 D622483C 1 DRIVE ANGLE 24 2 204133 CHAIN TENSIONER 25 1 204355 TRANTORQUE 26 1 D622342C 1G DRIVE CHAIN GUARD 27 2 D622360C CHAIN RETAIN...

Page 45: ......

Page 46: ...ENTER GUIDE PLATE MOUNT 5 1 D622340BG PLOW BAR TOP MOUNTING BEAM 6 1 204661 PLOW BAR RIGHT 7 2 40 016 1 2 13 FLANGE NUT 8 4 H149A HOSE CLAMP 9 4 B622732 PREFOLD PIVOT BLOCK 10 1 C622731 1 MAJOR FLAP PREFOLD PLATE RIGHT SIDE 11 8 HS548A 10 32 FLAT HEAD SCREW 12 1 B622734G MAJOR FLAP HOLDER PLATE SPACER 13 1 C622733 MAJOR FLAP HOLDER PLATE 14 1 C622731 2 MAJOR FLAP PREFOLD PLATE LEFT SIDE 15 8 40 01...

Page 47: ......

Page 48: ...OOR TOP GUIDE 2 1 D622288C DOOR 3 1 D622286C DOOR BOTTOM GUIDE 4 1 B621646 DOOR STOP 5 1 204238 DOOR LOCK 6 1 PA600033 1 8 PLEXIGLAS 47 1 4 X 50 3 4 LG 7 2 B621644 DOOR BOTTOM RUNNER 8 1 B621643 DOOR TOP GUIDE 9 1 B622603A DOOR LOCK MOUNT N S 1 HC 1004 HANDLE N S 1 PM947 LITTLE DAVID LABEL N S 1 PA6000102 BUCKING PLATE HANDLE ...

Page 49: ......

Page 50: ...04694 16 35B15 SPROCKET X 1 DIA BORE 14 1 200433 35 CHAIN 68 LG 15 4 LD3SB2 2025 ALIGN LUBE BEARING 1 DIA 16 2 PB600115 LH NUT PLATE 17 2 PB600116 RH NUT PLATE 18 2 PB600103 DRIVE ADJUSTING SLAVE SHAFT 19 1 C622369BG SHAFT CENTER SUPPORT 20 1 LD3SB2 2024 5 HANDWHEEL X 1 BORE 21 2 D622367BG ADJUSTING MOUNT 22 2 B622354B DRIVE SHAFT VERTICAL 14 1 16 LG 2 PB600061 DRIVE SHAFT VERTICAL 16 1 16 LG 23 4...

Page 51: ......

Page 52: ...SCRIPTION 1 2 B621727 1 PUSHER LUG 2 2 B621727 2 PUSHER LUG 3 2 B622410 1 PUSHER PLATE 4 2 B622410 2 PUSHER PLATE 5 4 A621728 CHAIN SPACER 6 4 204143 CONNECTING LINK 7 4 40 021 6 32 CAP SCREW X 1 LG 8 4 40 022 6 32 NYLOCK NUT 9 4 201765 40 CHAIN X 72 LG 10 8 40 023 10 24 FLAT HEAD SCREW X 1 2 LG ...

Page 53: ......

Page 54: ...CAP SCREW 4 2 40 007 1 2 13 THREADED ROD X 6 1 2 LG 5 6 HN216 1 2 13 NUT 6 2 40 024 1 2 13 NYLOCK NUT 7 1 PA600015 3 4 OD X 1 2 ID STL TBG X 3 5 16 LG 8 1 C622708 COMPRESSION BRUSH 9 1 CAC50 2 TAPE CARTRIDGE 10 1 C622910G LOW TAPE ALARM N S 1 PB600016 3 4 OD X 1 2 ID STL TUBING X 4 5 16 LG FOR 3 TAPE CARTRIDGE OPTION REPLACE WITH CAC51 3 TAPE CARTRIDGE THIS ITEM WILL BECOME 4 5 16 LG ITEM 11 LOW T...

Page 55: ......

Page 56: ...1 PB600010 66 5 8 DIA CRS ROD X 66 LG 5 1 202759 HANDWHEEL 6 1 202669 RATCHET HANDLE 7 1 202203 1 DIA FULL SPLIT COLLAR 8 1 STD013 25 ELEVATOR RACK X 25 LG 9 2 202766 10 SPUR GEAR X 5 8 DIA BORE 10 1 204134 TENSIONER 11 1 C622626 BLANK HOLD UP ANGLE 1 HC 1004 U HANDLE 12 13 1 40 026 SCALE 6 TO 28 14 1 C622896 SCALE ELEVATOR GEAR RACK X 25 LG 15 1 40 025 1 4 20 EYEBOLT 16 REF C622726 TOP PLATE SPRI...

Page 57: ......

Page 58: ...T PANEL 14 1 C622639BG FRONT PANEL COVER 15 REF 40 011 3 4 10 JAM NUT 16 REF 40 001 3 4 10 BOLT X 2 LG 17 1 C622307CG MOTOR MOUNTING BEAM 18 19 1 C622338BG MOTOR MOUNT CROSS BEAM 20 1 D622340G PLOW BAR TOP MOUNTING BEAM 21 1 D622637CG DRIVE SIDE MAIN PANEL 22 1 C622640AG DRIVE SPROCKET GUARD 23 1 C622309CG PLOW BAR MOUNTING BEAM 24 REF 40 002 3 4 10 ALL THREAD BOLT X 4 LG 25 1 C622291CG FRONT FLAP...

Page 59: ......

Page 60: ...BLY NAME FORMING GUIDE ASSEMBLY MACHINE TYPE CASEFORM 40 ITEM QTY PART NO DESCRIPTION 1 1 C622641AG FORMING GUIDE MOUNT 2 1 PA600017 1 DIA CRS ROD X 10 1 2 LG 3 1 C621638G MOUNTING CHANNEL 4 1 203693 ROLLER 5 1 B621301PG MOUNT ...

Page 61: ......

Page 62: ...E 2 1 402312A F R L WITH GAUGE 3 1 402314A SMOOTH START VALVE DUMP VALVE 4 5 1 N402 106 VALVE VACUUM 6 2 402010 VACUUM GENERATOR 7 2 402018 VACUUM GENERATOR MUFFLER 8 1 N402 103 4 STACK VALVE ASSEMBLY 9 10 10 400962 FLOW CONTROL VALVE 3 8 11 12 REF FILTER 13 REF REGULATOR 14 REF GAUGE 15 16 REF N402 105 STACK VALVE SINGLE REPLACEMENT ...

Page 63: ...PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST RICHM 8 1 2005 NTS 8 1 2005 PD600369 SAFETY LABEL PLACEMENT CF40T G80823I idw REVISION HISTORY REV DESCRIPTION DATE BY A RELEASED 8 1 2005 RM SL 0021 ARC F...

Page 64: ...GE MANUAL CAC50 THE LOVESHAW CORPORATION LOVESHAW EUROPE P O BOX 83 RT 296 UNIT 9 BRUNEL GATE SOUTH CANAAN PA 18459 W PORTWAY INDUSTRIAL ESTATE ANDOVER HAMPSHIRE SP103SL TEL 570 937 4921 ENGLAND FAX 570 937 4370 44 264 3575 11 ...

Page 65: ...UBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 6 6 2005 CAC50 CAC50 CARTRIDGE MAIN ASSEMBLY CAC50 NEW ASSEMBLIES idw Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 FAA CAC50 FRONT ARM ASSEMBLY 2 1 RAA CAC50 REAR ARM ASSY CAC50 3 1 KA...

Page 66: ...ASSEMBLY FRONT ARM ASSY idw Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 CAC50 005 4 ARM FRONT MAIN 2 1 PSC311003 4 TAPE HOLD DOWN PLATE 3 1 CAC50 006 4 ARM FRONT TOP 4 1 PSC139 3 STOP TAPE GUIDE PLATE 5 1 PSC26 3 SPRING GUIDE PLATE 6 1 JBW1014 4 HORSE SHOE 7 1 CAC50 018 4 TAPE GUIDE PLATE 8 1 CAC50 036 3 SHAFT WIPE ROLLER 9 1 PSC321022 3 SPRING FINGER PLATE 10 2 50186 039 BUSHING 11 1 CAC50 04...

Page 67: ...LOVESHAW ITW AND IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 6 2 2005 N A 6 2 2005 N A KNRA200 50 T KNURLED ROLLER ASSY KNRA200_50_T idw N A Parts List...

Page 68: ...PERTY OF LOVESHAW ITW AND IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 6 2 2005 KNRA200 50 B KNURLED ROLLER ASSY KNRA200_50_B idw Parts List ITEM QTY PA...

Page 69: ...AND IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST 5 25 2005 CRA50 CLUTCH ROLLER ASSY CRA50 idw Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 PSC12 1 3 ROLLER W...

Page 70: ...NSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 6 6 2005 RAA CAC50 REAR ARM ASSY CAC50 REAR ARM ASSY idw Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 CAC50 004 4 CONNECTING LINK KNIFE GUARD 2 3 CAC50 049 3 SPACER REAR ARM PIVOT 3 1 CAC50 007 4 REAR ARM RIGHT 4 2 CAC50 036 3 SHAFT WIPE ROLLER 5 2 PSC12 3 3 BUSHING 6 1 PSC12 1 3 ROLLER WIPE 7 1 CAC50 022 3 STUD REA...

Page 71: ...BJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 6 3 2005 KAA CAC50 KNIFE ARM ASSY KNIFE ARM ASSY idw Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 CAC50 010 4 KNIFE ARM TOP 2 1 CAC50 009 4 ARM KNIFE MAIN 3 1 PSC11B 4 KNIFE 4 1 PSC9 3 ...

Page 72: ...OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 6 3 2005 KASA CAC50 KNIFE ARM SPRING ASSY KNIFE ARM SPRING ASSY idw Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 PSC510 BUSHING 2 1 CAC50 038 3 SHAFT THREADED SUPPORT 3 1 PSC321044...

Page 73: ...NTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 6 6 2005 TRA50 TENSION ROLLER ASSY CAC50 TRA50 idw Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 CAC50 021 3 SHAFT KNURLED ROLLER 2 1 PSC32...

Page 74: ...NTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 6 3 2005 KGA CAC50 KNIFE GUARD ASSEMBLY KNIFE GUARD ASSY idw Parts List ITEM QTY PART NUMBER DESCRIPTION 2 1 CAC50 048 3 SHAFT KNIFE GUARD 3 ...

Page 75: ... TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 6 6 2005 IRA CAC50 IDLER ROLLER ASSY CAC50 IDLER ROLLER ASSY idw Parts List ITEM QTY PART NUMBER DESCRIPTION ...

Page 76: ...ECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST DENNISW 5 31 2005 FRA CAC50 FRAME ASSEMBLY FRA CAC50 idw Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 CAC50 102 6 MAIN FRAME 2 1 CAC50 002 5 FRAME TOP 3 1 CAC50 012 4 FRAME TOP EXCESS 4 2 CAC50 0...

Page 77: ... 096 4 TAPE CORE SHAFT THREADED 4 1 PSC142 3 TAPE CORE NUT 5 1 PSC144 3 TAPE HOLDER 6 1 CAC50 095 3 HEX LOCK NUT 7 1 PSC30A 5 TAPE CORE CASTING 8 1 PSC33B 3 COMPRESSION SPRING 9 2 MS7M3 5 PAN HEAD SCREW M3 X 5 10 1 PSC33 SPRING DISC 12 1 SPH 1030 SOC HEAD CAP SCREW M5 X 50 13 1 PSC625 BUSHING 14 2 SPH 1221 M4 7 x 12 mm LG PAN HD BOLT FULL THREAD 2 7 13 1 3 5 4 6 12 8 10 REVISION HISTORY REV DESCRI...

Page 78: ...SE THE HEIGHT AND IN A COUNTERCLOCKWISE DIRECTION TO INCREASE THE HEIGHT DO NOT OVER TIGHTEN THE INTERNAL ASSEMBLY THIS MAY CAUSE DAMAGE TO THE TAPE CORE ASSEMBLY RUN THE TAPE THROUGH THE CARTRIDGE AND CHECK FOR PROPER TAPE POSITION REPEAT ADJUSTMENT AS REQUIRED TO CENTER TAPE STEP 3 ADJUSTING TAPE ROLL BACK LASH OR FREE SPIN THERE IS A DISC SPRING PSC33 AND A SET OF BRAKE WASHERS PSC28 3 USED TO ...

Page 79: ...02537A PROX3 Cylinder mounted reed switch 402537A PROX4 Cylinder mounted reed switch 402537A PROX5 Cylinder mounted reed switch 402537A PROX6 Cylinder mounted reed switch 402537A PC1 Photoelectric sensor 303526 PC2 Photoelectric sensor 303528 PC3 Photoelectric sensor 303526 PC4 Photoelectric sensor 303527 PC5 Photoelectric sensor 303529 ...

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Loveshaw CASEFORM 40, Operation Maintenance & Parts Manual

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Summary of Contents for CASEFORM 40

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