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INSTALLATION

Translation of the original instructions

10

 

Installation  operations,  any  conversion  to  other  types  of  gas  and  start-up  must  only  be
performed by qualified personnel, in accordance with current regulations.

 

Gas systems, electrical connections and premises where the appliances are installed must comply with
current regulations in the country of installation; in particular, the appliance must be installed in a room with
good ventilation, if possible under a suction hood to ensure complete evacuation of the exhaust gases
formed during combustion. The air required for combustion is 2 m3/h per kW of installed power. The
appliance can be installed alone or in series with other appliances in our production range. A minimum
distance of 10 cm between appliances must be respected to prevent contact with any walls made of
flammable material; furthermore, appropriate measures should also be adopted to ensure the thermal
insulation of flammable parts, such as the installation of heat shields; take special care to ensure that
appliances are installed in an appropriate and safe manner. The support feet can be adjustable in height and
any unevenness can therefore be eliminated.
 

GAS CONNECTION

The gas connection (see installation drawing) must be implemented using steel or copper pipes or steel
hoses, in compliance with applicable national standards. All appliances must be equipped with a gas shut-off
valve and fast-closing valve. Once installation is complete, make sure that there are no gas leaks from the
fittings; to do this, do not use a naked flame but substances that do not cause corrosion, such as solutions of
soapy water or leak detectors. All our appliances are subjected to detailed examination: the type of gas,
pressure in use and the pertinent category are indicated on the data plate (see attachment).
 

Note

 

The year of construction of the appliance is indicated under "N" on the data plate. The first 2 digits
indicate the year of construction.

 

·

THERMAL OUTPUT CONTROL

 
The appliances must be checked in order to verify that their thermal output is correct:
 

·

Thermal output is indicated on the appliance's data plate;

·

Firstly, make sure that appliance is set for the type of gas used and then make sure that the indication on

the data plate matches this gas. To adapt the appliance to another type of gas, make sure that the type of
gas in question complies with the information in this instruction manual.

 

Warning

 

Pressure is measured with a pressure gauge (minimum resolution of 0.1 mbar) mounted on
the appropriate socket. Remove the M6 locking screw and insert the pressure gauge tube.
The test must be performed with all the burners on the appliance switched on and all the
appliances in the same line switched on. After taking the measurement, replace the screw,
firmly tighten and check the seal.

 

Liquid gas connection G30 / G31
 
The liquid gas connection pressure is 30 mbar for butane and 37 mbar for propane. Check the data plate,
measure the pressure and verify that the description of the nozzle installed matches the information provided
by the manufacturer.
 
Methane gas connection H G20
 
The methane gas connection pressure is 20 mbar. Check the data plate, measure the pressure and verify
that the description of the nozzle installed matches the information provided by the manufacturer.
 

·

CHECKING THE PRIMARY AIR FOR MAIN BURNERS AND PILOT NOZZLE

Summary of Contents for 5630507A0

Page 1: ...nstallation and operating instructions GAS FRYERS FOR PROFESSIONAL USE F13 554G Model LIBR ISTR F110G Code 5630507A0 Review 1 Edition date 26 05 2022 Language English LOTUS S p A Via Calmaor 46 31020 San Vendemiano 39 0438 778020 39 0438 778277 ...

Page 2: ... 4 Electrical gas connections 9 4 BURNERS TECHNICAL DATA TABLE ITGB 13 4 1 Burners technical data table 13 6 INSTRUCTIONS FOR USE 14 6 1 General information 14 6 2 Switching the pilot burner on 14 6 3 Starting the main burner and adjusting the temperature 14 6 4 Switching the main burner off 14 6 5 Switching the appliance off 15 6 6 Safety thermostat 15 6 7 Emptying the tank 15 7 MAINTENANCE 16 7 ...

Page 3: ...INTRODUCTION Translation of the original instructions 3 1 INTRODUCTION 1 1 Installation drawing FIG 1 F13 554G A Data Plate C Gas connection ...

Page 4: ...n of the original instructions 4 1 2 Components FIG A 1 Gas inlet 2 Ramp 3 Injector 4 Burner 5 Safety thermostat 6 Air adjustment 7 Knob 8 Extends drainage 9 Pilot 10 Ignition spark plug 11 Oil drain 12 Piezoelectric 13 Valve ...

Page 5: ...INTRODUCTION Translation of the original instructions 5 FIG C A Piezoelectric FIG D 1 Bracket 2 Pilot light nozzle 3 Extends drainage 4 Ignition spark plug FIG E Burner air adjustment ...

Page 6: ...INTRODUCTION Translation of the original instructions 6 1 3 Example installation of the appliance ...

Page 7: ... electrical safety of this equipment is only ensured when it is correctly connected to an effective ground earth system as required by current electrical safety standards The manufacturer cannot be held liable for any damage caused if the system is not connected to ground earth Before carrying out any cleaning or maintenance tasks on the equipment unplug it from the electricity mains In the event ...

Page 8: ...MATION Translation of the original instructions 8 2 2 Technical data table Technical data table F13 554G MODEL DIMENSIONS GAS FITTING ISO 7 1 RATED TOTAL GAS FLOW kW TANK CAPACITY lt F13 554G 40x55x90h R GM 10 5 13 ...

Page 9: ...install the appliance near equipment machines used in cold processes If the appliance has to be installed close to cold process equipment it is advisable to install non combustible thermal insulating material and or neutral elements between them 3 4 Electrical gas connections Before being offered for sale on the market the appliance was subjected to gas and electrical testing as required The appli...

Page 10: ...hat do not cause corrosion such as solutions of soapy water or leak detectors All our appliances are subjected to detailed examination the type of gas pressure in use and the pertinent category are indicated on the data plate see attachment Note The year of construction of the appliance is indicated under N on the data plate The first 2 digits indicate the year of construction THERMAL OUTPUT CONTR...

Page 11: ...ined in a bag included in the supply and are marked in hundredths of mm see Burners technical data table INSTRUCTIONS FOR EVACUATING EXHAUST GASES A type devices see data plate A type appliances must discharge combustion products into appropriate hoods or similar devices connected to an efficient fume stack or directly to the outside Natural evacuation Fig 1 If this is not possible using an air su...

Page 12: ...liance must be possible only by hand If the installation is under a hood the terminal part of the appliance s exhaust pipe must be at least 1 8 meters from the appliance s support surface ground The outlet section of the exhaust pipes for combustion products must be placed within the perimeter in relation to the hood itself 1 Windproof fume stack fig 3 Extractor hood fig 4 2 Servo system B11 type ...

Page 13: ...rs technical data table Technical data table Burner F S110G 12 68 kWh KG G30 BUTANE 30 mbar 12 87 kWh KG G31 PROPANE 37 mbar 9 45 kWh m3st G20 METHANE H 20 mbar F13 554G Burner injector 1 100 mm 3 x 93 3 x 93 3 x 148 Pilot injector 1 100 mm 30 30 51 Consumption kg h 0 828 kg h 0 816 m st h 1 111 Primary air H mm max max max ...

Page 14: ...e body to avoid burns caused by high temperatures After switching off the appliance wait for a sufficient time for it to cool before carrying out any cleaning or maintenance operation Fill the tank with oil up to the lower reference mark 6 2 Switching the pilot burner on Press and turn the valve knob fig A pos 7 into star position Keep the knob pressed then press the piezo button repeatedly The fl...

Page 15: ...em occurs again call the assistance service so that the causes can be eliminated Warning If using the fryer with products other than oil lard for example that have considerable thermal inertia it is necessary to set the thermostat to a low value e g 110 C during the first cycle not starting cold The thermostat can be set to the maximum only after the entire mass has melted 6 7 Emptying the tank Th...

Page 16: ...ated on the component itself The appliance does not require any special maintenance but during the use of the equipment it is advisable to check the following at least once a year possibly increasing the frequency depending on the degree of use The status of connections especially on the terminal board and the power supply cable as well as the status of the gas connections The operating condition ...

Page 17: ...rts proceed as follows VALVE fig A pos 13 after disassembling the front panel unscrew the gas connection screw couplings and extract the valve bulb then replace the faulty parts and install the new ones in sequence THERMOCOUPLE fig D pos 3 unscrew the pilot burner coupling unscrew the valve coupling in the same way and replace the element IGNITION SPARK PLUG fig D pos 4 unscrew the coupling remove...

Page 18: ...s are available commercially but a diluted solution of acetic acid can also be used To clean STAINLESS STEEL appliances it is advisable to use detergents specifically formulated for this material For minor cleaning a mild washing up liquid solution may also be used Do not wash the appliance with jets of water under pressure Avoid using detergents containing abrasive powders or bleaches of any kind...

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