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LORENZ MESSTECHNIK GmbH

Obere Schloßstr.131
73553 Alfdorf

 07172 / 93730-0

Fax 07172 /93730-22

 

 

 

 

E-Mail: [email protected] 

Technical changes reserved 

090327.docx 

Internet: 

www.lorenz-sensors.com

 

 

Page 11 of 12 

 

 

7.2 

Trouble Shooting 

This chart should help to search for the most frequent errors and their elimination 

Problem 

Possible Cause 

Trouble Shooting 

No signal 

No sensor excitation 

  Outside of permissible range 

  Connect excitation 

  Cable defect 

  No mains supply 

 

Signal output connected wrong  

  Connect output correctly 

  Evaluation electronics defect 

Sensor does not react to torque  

Shaft not clamped 

  Clamp correctly 

  

No power supply 

  Outside of permissible range 

  Connect supply 

  Cable defect 

  No mains supply 

 

Cable defect 

  Repair cable 

 

Connector connected wrong 

  Connect correctly 

Signal has dropouts 

Axial position rotor to stator 
outside of tolerance 

  Align rotor  

 

Cable defect 

  Repair cable 

Zero point outside of tolerance 

Cable defect 

  Repair cable 

 

Shaft mounted distorted  

  Mount correctly 

 

Distorted shaft string 

  Release from distortion 

 

Strong lateral forces 

  Reduce lateral forces 

 

Distorted flanges 

  Check evenness of flange-

surfaces 

 

Shaft overloaded 

  Send to manufacturer 

Wrong torque indication 

Calibration not correct 

  Re-calibrate 

 

Sensor defect 

  Repair by manufacturer  

 

Torque shunt 

  Eliminate shunt 

Oscillations 

Alignment of shaft not correct 

  Align correctly 

 

Unbalance 

  Balance the corresponding 

parts 

 

Decommission 

All  sensors  must  be  dismantled  professionally.  Do  not  strike  sensor  housings  with  tools.  Do  not  apply 
bending  moments  on  the  sensor,  e.g.  through  levers.  The  torque  sensor  must  be  supported  to  avoid 
falling down during the dismantling. 

Transportation and Storage 

The transportation of the sensors must occur in suitable packing. 
For  smaller  sensors,  stable  cartons  which  are  well  padded  are  sufficient  (e.g.,  air  cushion  film,  epoxy 
crisps,  paper  shavings).  The  sensor  should  be  tidily  packed  into  film  so  that  no  packing  material  can 
reach into the sensor (ball bearings). 
Larger sensors should be packed in cases. 

9.1 

Transportation 

Only  release  well  packed  sensors  for  transportation.  The  sensor  should  not  be  able  to  move  back  and 
forth in the packing. The sensors must be protected from moisture. 
Only use suitable means of transportation. 

9.2 

Storage 

The storage of the sensors must occur in dry, dust-free rooms, only. 
Slightly lubricate shafts and flanges with oil before storing (rust). 

Summary of Contents for DR-1986

Page 1: ...lfdorf 07172 93730 0 Fax 07172 93730 22 E Mail info lorenz sensors com Technical changes reserved 090327 docx Internet www lorenz sensors com Page 1 of 12 Operation Manual for Torque Sensors For below...

Page 2: ...nd or getting caught by parts Coverings may Not grind Not rotate Coverings are also necessary outside of operating and motion travel areas of persons These demands can be modified if other sufficient...

Page 3: ...g Output 6 4 Mechanical Assembly 7 5 Electrical Connection 8 5 1 Pin Connection 8 5 1 1 Standard Version 8 5 2 Calibration Control 8 5 2 1 Calibration Control at Analog Output 8 5 3 Cable 8 5 4 Shield...

Page 4: ...for safety related interests for the sensor Remaining dangers must be minimized Remaining dangers of the torque measurement technique must be pointed out Human mistakes must be considered The construc...

Page 5: ...allation position of the torque sensor can be chosen freely Caution it is to be differentiated between measuring side and drive side see data sheet of the sensor http www lorenz sensors com 3 1 Mechan...

Page 6: ...the analog signal the measuring signal in digital form is much more disturbance free The remaining distance of the measuring signal within the sensor occurs in digital form completely Thus the measuri...

Page 7: ...ll torques 50 N m connect the sensor electrically during the assembly and observe the signal the measurement signal may not exceed the limit values Type DR 1986 The shaft of the torque sensor is desig...

Page 8: ...al GND 0 V E Excitation GND 0 V F Excitation 12 28 VDC G Angle A TTL H NC J NC K Calibration control L 2 0 V H 3 5 V L NC M Housing 5 2 Calibration Control Only use calibration control in unloaded con...

Page 9: ...n also be used for the rotational direction detection See corresponding data sheet for the output levels Supply for angle sensor Stabilized supply voltage 5 V 25 mV Current consumption max 20 mA 6 Mea...

Page 10: ...the device in natural resonance can lead to permanent damages 6 5 Speed Limits The maximum speed indicated in the data sheet may not be exceeded in any operating state 6 6 Disturbance Variables By di...

Page 11: ...Check evenness of flange surfaces Shaft overloaded Send to manufacturer Wrong torque indication Calibration not correct Re calibrate Sensor defect Repair by manufacturer Torque shunt Eliminate shunt...

Page 12: ...tocol Traceable calibrated measuring equipment is being used for the calibration The sensor data are being checked during this calibration 11 2 DKD Calibration The calibration of the sensor is carried...

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