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Troubleshooting

- 26 -

01.14

909.2049.9-00

17  Troubleshooting

Fault

Possible cause

Rectification

Displays remain 

dark

Defective mains fuse

Replace the fuse

Neutral conductor, mains phase 

missing

Check mains cable / mains extension 

cable

Battery discharged

Check and charge/replace battery

No welding cur-

rent

Ground line not connected or defec-

tive

Check ground line and replace if neces-

sary

Electrode holder or torch not con-

nected or defective

Check electrode holder or torch and 

replace if necessary

Arc does not 

ignite

No or poor ground contact

Ensure ground contact

Incorrect electrode diameter

Select correct electrode diameter 

Welding current set too low

Set welding current higher

Tungsten electrode soiled or incor-

rectly ground

Grind correctly or replace the electrode 

if necessary

Gas volume set incorrectly

Set gas volume correctly

No inert gas

Gas cylinder empty

Replace gas cylinder

Pressure reducer defective

Check and replace if necessary

Gas valve on torch not opened or 

defective

Check and replace if necessary

Too little inert gas Torch not tight

Check and replace if necessary

Gas hose not tight

Tighten gas hose

Pressure reducer set incorrectly or 

defective

Check and replace if necessary

Pores in weld 

metal

Torch not tight

Check and replace if necessary

Gas nozzle not tight

Tighten gas nozzle

Torch head faulty

Check and replace if necessary

Workpiece soiled with grease, rust, 

oil, etc.

Clean it

Draught

Shield workplace

Seam "cooking" 

(unsteady arc)

Gas supply missing

Check

Incorrect gas

Use correct gas

TIG electrode 

melting

Welding current set too high for 

electrode diameter

Set the correct welding current

Polarity reversed and TIG torch con-

nected to positive terminal 4

Connect the TIG torch to the negative 

terminal 3 

Summary of Contents for MicorStick

Page 1: ...909 2049 9 00 EN Operation Manual Page 17 MicorStick ...

Page 2: ... 909 2049 9 00 2 01 14 IX Easy Go 1 Order no 570 7595 1 Easy Go 2 Order no 570 7595 2 Easy Go 3 Order no 570 7595 3 Weld Backpack Order no 570 7595 4 ...

Page 3: ... 909 2049 9 00 3 01 14 MicorStick MobilePower 1 2 3 4 ...

Page 4: ... 4 01 14 909 2049 9 00 1 2 3 4 7 6 5 8 1 53 54 51 50 55 56 I II IV 2 1 1 1 L1 R L2 S L3 T N MP PE III ...

Page 5: ... 5 01 14 909 2049 9 00 3 58 62 63 66 60 61 65 64 10 11 12 13 14 15 16 17 18 V VI VII VIII ...

Page 6: ...tation including all its parts is protected by copyright Any use or modification outside the strict limits of the copyright law without the permission of LORCH Schweißtechnik GmbH is prohibited and liable to prosecution This particularly applies to reproductions translations microfilming and storage and processing in electronic systems Technical changes Our machines are constantly being enhanced w...

Page 7: ...n cause damage to workpieces tools and equip ment General note Indicates useful information about the prod uct and equipment 2 2 Meaning of the symbols on the machine Danger Read the user information in the operation manual Disconnect the mains plug Pull out the mains plug before opening the housing 3 General regulation of use This machine is intended for use in the commercial and industrial secto...

Page 8: ...mble the pressure re ducer Replace the pressure reducer if faulty 1 Only applicable for Germany Can be ordered from Carl Heymanns Verlag Luxemburger Str 449 50939 Köln The machine must be transported or set up only on firm level surfaces The maximum admissible angle of inclination for setting up or transporting is 10 Service and repair work may only be carried out by a trained electrician Ensure t...

Page 9: ...spections at 12 month intervals A safety inspection must also be carried out if modifica tions or repairs have been made to the system Improper UVV inspections can destroy the system For more information on UVV in spections of welding systems please contact your authorised Lorch service centre 9 Electromagnetic compatibility EMC This product is manufactured in conformance with the current EMC stan...

Page 10: ...art up 12 1 Fastening the transportation belt II Â Â Thread the transportation belt 1 into the welding ma chine and plastic slides 8 See sequence of the num bering in the picture 12 2 Connecting the ground cable III When selecting the working space ensure that the ground cable and the ground clamp can be fastened properly The ground clip must be fastened to an exposed location of the welding table...

Page 11: ...Connect the electrode welding cable to the negative 3 or positive 4 socket and secure the cable by rotating it clockwise Note the manufacturer s information when selecting a suitable stick electrode The electrode diameter is dependent upon the thickness of the material to be welded Electrode welding with positive electrode   Connect the electrode holder to the positive terminal 4 of the machine ...

Page 12: ...ed on flashes every 3 sec in Standby mode After the system is connected all the displays light up for 2 sec as a self test The most recently set operating mode is selected 14 Commissioning 14 1 Energy saving function Welding machine energy saving func tion If the welding machine has been connected to the mains power or generator then the energy saving function of the welding machine is active When...

Page 13: ...ctrode Ø mm Recommended current intensity A 1 5 20 40 2 0 35 60 2 5 45 100 3 2 75 140 4 0 130 190 14 3 TIG welding process Switch on the system   If necessary switch the system on by pressing button 17 for 2 sec   Keep pressing button 16 until the TIG operating func tion is selected 9 9 The TIG icon LED 15 lights up   Use control knob 12 to set the desired welding current Arc ignition VIII Â...

Page 14: ...trom A 22 5 Power factor cos φ for I2 max 0 99 Power factor λ for I2 max 0 97 Max permissible sys tem impedance Zmax in acc with IEC 61000 3 11 12 mΩ 321 Mains fuse A tr 16 Mains connection mm 3x 2 5 Mains plug Schuko Machine Protection class EN 60529 IP 23S Insulation class F Cooling method F Noise emission dB A 70 Designation CE S Dimensions and weights Dimensions LxWxH mm 360 x 130 x 215 Weight...

Page 15: ...rode if necessary Gas volume set incorrectly Set gas volume correctly No inert gas Gas cylinder empty Replace gas cylinder Pressure reducer defective Check and replace if necessary Gas valve on torch not opened or defective Check and replace if necessary Too little inert gas Torch not tight Check and replace if necessary Gas hose not tight Tighten gas hose Pressure reducer set incorrectly or defec...

Page 16: ...air through the ventilation holes on the rear side of the ma chine The fan is located there and the com pressed air would make it turn so quickly that bearing damage may result 20 Disposal Only for EU countries Do not dispose of electric tools together with household waste material In observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its imple mentation i...

Page 17: ...деталей Схематический 05 12 2013 MicorStick 160 160 Accu ready 990 4477 3 00 7 15 16 12 4 20 13 14 6 5 3 23 24 22 21 8 19 1 18 9 7 2 11 17 10 Gültigkeit Validity действительность Type Serial no from Serial no to Variante MicorStick 160 2009 0000 0000 0 2009 9999 9999 9 A MicorStick 160 Accu ready 2013 0000 0000 0 2013 9999 9999 9 B X ...

Page 18: ... 117 01 14 909 2049 9 00 ...

Page 19: ...5 12 2013 MicorStick 160 160 Accu ready 990 4477 3 00 geändert am von changed to of 990 4477 3 00 Stromlaufplan shematic diagram erstellt am von provided to of A C B A C B MicorStick 160 MicorStick Accu Ready A C B Akku Control Akku PE X1 A1 X11 1 X11 3 X11 2 X11 4 X2 1 X2 2 M1 M X2 1 A2 X2 1 X2 X3 X4 1 2 N L1 PE 3 4 X5 4 3 1 N L1 PE X4 1 2 3 4 X6 4 3 1 2 X ...

Page 20: ... 11 A 606 2027 0 Aufkleber Netzstecker ziehen 30mm blau sticker pull mains plug 30 mm blue Наклейка Вытащить вил ку 30mm синяя B 12 A 608 0884 0 Frontfolie MicorStick 160 CEL front foil MicorStick 160 CEL Передняя пленка MicorStick 160 CEL B 13 A 610 3060 0 Schaumstoffeinlage 108x105x15 foam inset 108x105x15 Вставка 108x105x15 B 14 A 610 3061 0 Schaumstoffeinlage 119 5x108x15 foam inset 119 5x108x...

Page 21: ... Lorch Schweißtechnik GmbH Im Anwänder 24 26 D 71549 Auenwald Germany Tel 49 0 7191 503 0 Fax 49 0 7191 503 199 info lorch biz www lorch biz ...

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