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Safety precautions

06.13

Safety precautions

Hazard-free working with the machine is 

only possible if you read the operating and 

safety instructions completely and strictly 

observe them.
Please obtain practical training before 

using the machine for the first time. Fol

-

low the accident prevention regulations 

(UVV

1)

).

Remove all solvents, degreasers, and 

other flammable materials from the work

-

ing area before starting welding. Non-

movable flammable materials must be 

covered. Only weld if the ambient air con-

tains no high concentrations of dust, acid 

vapours, gases or flammable substances. 

Special care must be taken during repair 

work on pipe systems and tanks which 

contain or have contained flammable liq

-

uids or gases.
Never touch live parts inside or outside of 

the housing.  Never touch welding elec-

trodes or live welding current parts in a 

machine that is on.
Do not expose the machine to rain; do not 

clean with sprays or steam jets.

Always use a protection shield when weld-

ing. Warn anyone in the work area about 

the dangers of arc rays.

Please use a suitable extraction system 

for gases and cutting vapours.
Always wear breathing apparatus when-

ever there is a risk of inhaling welding or 

cutting fumes.
If the power cable is damaged or severed 

while working, do not touch the cable, 

but immediately pull out the mains plug. 

Never use a machine if the mains cable is 

damaged.

Keep a fire extinguisher near the welding 

area.

Check the welding area for fire after weld

-

ing (see UVV*).
Never try to disassemble the pressure 

reducer. Replace the pressure reducer if 

faulty.

1)

 

Only applicable for Germany. Can be ordered from 

Carl Heymanns-Verlag, Luxemburger Str. 449, 50939 

Köln.

The machine must be transported or set 

up only on firm, level surfaces.

The maximum admissible angle of inclina-

tion for setting up or transporting is 10°.
Risk of injury due to crushing when reach-

ing into the wire feed rollers or feed unit 

gears.
Ensure that neither your own limbs or 

clothing nor those of other persons can 

get into the operating area of the feed unit 

when the burner or wire infeed button is 

operated.

 

‰

Service and repair work may only be carried out by a 

trained electrician.

 

‰

Ensure that there is good direct contact for the ground 

cable immediately beside the weld point. Do not pass 

the welding current through chains, ball bearings, 

steel cables, grounding conductors, etc., as it could 

cause these to melt.

 

‰

Secure yourself and the welding machine when work-

ing in elevated or inclined areas.

 

‰

The machine should be connected only to a properly 

grounded mains supply. (Three-phase four-wire sys-

tem with grounded neutral conductor or single phase-

three-wire system with grounded neutral conductor) 

socket and extension cable must have a functional 

protective conductor.

 

‰

Wear protective clothing, leather gloves and a leather 

apron.

 

‰

Protect the welding area with curtains or mobile 

screens.

 

‰

Do not use welding equipment to thaw out frozen wa-

ter pipes or lines.

 

‰

In closed containers, under cramped conditions, and 

in high electrical risk areas, only use machines with 

the S sign.

 

‰

When taking a break, switch off the machine and 

close the valve on the gas cylinder.

 

‰

Secure the gas cylinder with a chain to prevent it fall-

ing over.

 

‰

Disconnect the mains plug from the mains before 

changing the place of installation or making repairs 

to the machine.

Please heed the safety regulations which apply to your 

country. Subject to change.

Summary of Contents for MF-07

Page 1: ...LORCH Schweißtechnik GmbH PO Box 1160 D 71547 Auenwald Tel 49 0 7191 503 0 Fax 49 0 7191 503 199 Website www lorch biz email info lorch biz 909 1930 1 01 Operation Manual Wire feeder MF 07 EU ...

Page 2: ...on including all its parts is protected by copyright Any use or modification outside the strict limits of the copyright law without the permission of LORCH Schweißtechnik GmbH is prohibited and liable to prosecution This particularly applies to reproductions translations microfilming and storage and processing in electronic systems Technical changes Our machines are in a constant state of further ...

Page 3: ...on 7 8 Electromagnetic compatibility EMC 7 9 Transport 8 10 Before start up 9 10 1 Connecting 9 10 2 Insert the welding wire spool 10 10 3 Thread the wire electrode in 10 10 4 Connecting the inert gas cylinder 11 11 Start up 12 12 Repair and maintenance 13 12 1 Check regularly 13 13 Troubleshooting 14 14 Technical data 16 15 Disposal 16 16 Service 16 17 Declaration of conformity 16 18 Ersatzteilli...

Page 4: ... 2 Handle hoisting point 3 Wire coil guiding spike 4 Side panel 5 Closure 6 Feed unit 7 Wire feed button 8 Central socket 9 Torch holder 10 Inert gas connection 11 Control cable connection 12 Welding current connection 13 Interpass hose package 2 1 3 7 8 4 5 6 9 10 11 12 13 ...

Page 5: ... injuries or even death Danger of property damage Disregarding danger warnings can cause damage to workpieces tools and equip ment General note Indicates useful information about the product and equipment 2 2 Meaning of the symbols on the machine Danger Read the user information in the operation manual Disconnect the mains plug Pull out the mains plug before opening the housing Explanation of symb...

Page 6: ...an be ordered from Carl Heymanns Verlag Luxemburger Str 449 50939 Köln The machine must be transported or set up only on firm level surfaces The maximum admissible angle of inclina tion for setting up or transporting is 10 Risk of injury due to crushing when reach ing into the wire feed rollers or feed unit gears Ensure that neither your own limbs or clothing nor those of other persons can get int...

Page 7: ...n The noise level of the unit is less than 70 dB A measured under standard load in accordance with EN 60974 1 in the maximum working point 8 Electromagnetic compatibility EMC This product is manufactured in conformance with the current EMC standard Please note the following The machine is intended for welding in both commer cial and industrial applications CISPR 11 class A Use in other surrounding...

Page 8: ...vice fall ing For transport using mechanical lifting equipment e g crane only handle 2 may be used as the hoisting point Use suitable load bearing equipment Do not use a fork lift truck or similar de vice to lift the machine by its housing 2 Fig 1 Hoisting points ...

Page 9: ... are no longer required   Remove the cable feedthrough 16 from the wire run off plate The cable feedthrough 16 is no longer required 9 10 11 12 13   Push the connections of the interpass hose package 13 of the welding power source through the opening of the wire runoff plate   Fasten the interpass hose package 13 on the wire runoff plate by turning the hexagon Use a suitable open ended spann...

Page 10: ...5 so that when the torch switch is released the welding wire spool just does not run on 10 3 Thread the wire electrode in Risk of injury due to crushing when reach ing into the wire feed rollers or feed unit gears Ensure that neither your own limbs or cloth ing nor those of other persons can get into the operating area of the feed unit when the burner or wire infeed button is operated   Unlock f...

Page 11: ...button 7 until the wire protrudes from the torch neck by about 20 mm   Screw the contact tip matching the wire thickness into the torch and cut off the protruding end of the wire 10 4 Connecting the inert gas cylinder 34 31 33 36 35 32 30 Fig 6 Gas connection   Place the inert gas cylinder 36 in a suitable location and secure to prevent it from falling over The cylinder can be secured using a ...

Page 12: ...ng the welding voltage 41 Gas test the gas test is carried out for approx 30 sec when the button is pressed 42 Wire feed rotary knob Manual mode the wire feed is set manually Synergic mode The wire feed is automatically adjusted to the set welding voltage The rotary knob can be used to correct the wire feed with or   Set the desired MIG operating mode at the welding power source   Use the rota...

Page 13: ... the welding machine every two months   Switch the welding power source off   Disconnect the mains plug of the welding power source   Blow out the feed case with dry low pressure com pressed air Avoid blowing directly on the electronic components from a short distance to prevent dam age Never make repairs or technical chang es yourself In this case the manufacturer s warranty is no longer va...

Page 14: ...l clogged with abra sion dust Unscrew the torch from the equipment remove contact tip from torch and blow out the coil with compressed air Torch internal coil flexed Check and replace if necessary Wire brake setting too hard Set as described in the operating in structions Equipment switches off Duty cycle exceeded Allow the equipment to cool down at no load Insufficient cooling of components Check...

Page 15: ... or replacement Ground cable connector becomes hot The connector was not locked by turn ing clockwise check Wire feed unit has increased wire abra sion The wire feed rollers do not match the wire diameter Fit the correct feed rollers Incorrect contact pressure on wire feed unit Set as described in the operating in structions Welding voltage and welding current value blink on the V A display when w...

Page 16: ...EU countries Do not dispose of electric tools together with household waste material In accordance with European Council Directive 2002 96 EC on electrical and electronic equipment waste and its imple mentation in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility ...

Page 17: ... 17 Declaration of conformity 06 13 ...

Page 18: ...42 30 ZK wire feed unit VE 42 30 ZK Механизм подачи VE 42 30 ZK 2 620 8963 0 Vorschubrolle 1 0 1 2 ST Typ 30 ZK feed roll 1 0 1 2 ST Typ 30 ZK Ролик под 1 0 1 2 ST Typ 30 ZK 3 620 8963 1 Vorschubrolle 0 8 1 6 ST Typ 30 ZK feed roll 0 8 1 6 ST Typ 30 ZK Ролик под 0 8 1 6 ST Typ 30 ZK 4 620 8963 2 Vorschubrolle 1 0 1 2 AL Typ 30 ZK feed roll 1 0 1 2 AL Typ 30 ZK Ролик под 1 0 1 2 AL Typ 30 ZK 5 620 ...

Page 19: ... changed to of Stromlaufplan shematic diagram erstellt am von provided to of 16 05 2012 S00 0069 7 00 F Becker Koffer MF 07 EURO Wirespeed Voltage N N Motor M QF Solenoid valve 1 2 3 4 5 6 R1 10K 2W Torch S2 Inching S3 R2 R3 4 7K 2W RV24YN20S 15A502 R4 D2 IN 4007 D1 IN 4007 RV24YN20S B502 R5 7 Gas test S1 ...

Page 20: ...Lorch Schweißtechnik GmbH Im Anwänder 24 26 D 71549 Auenwald Germany Tel 49 0 7191 503 0 Fax 49 0 7191 503 199 info lorch biz www lorch biz ...

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