LOKERMANN GRAND PIPE 270 MULTI User Manual Download Page 13

5.2 

Troublesho-

oting

-     

Before arc machines are dispatched from the factory, they have already been tested and 

     calibrated accurately. Please forbid anyone who is not authorized by our company to do any
     change or repair to the equipment!

-     

Maintenance course must be operated carefully. If any wire becomes flexible or is misplaced, it 

     could be potential danger to user!

-     

Only professional maintenance personal that is authorized by us could overhaul the machine!

-     

Be sure to shut off the Main Input Power before doing any repair work on the welding machine!

-     

If there is any problem and there is no authorized professional maintenance personal on site, please 

     contact local agent or the distributor!

If there are some simple troubles with the welding machine, you can consult the following Chart:

 

S/N 

Troubles 

Reasons 

Solution 

Turn on the power source, and the 

power lamp is on, but fan doesn’t 

work  

There is something in the fan 

Clear out  

The start capacitor of fan damaged 

Change capacitor  

The fan motor damaged 

Change fan  

The number on the display is not 

intact.  

The LED in the display is broken 

Change  the LED 

The max and min value displayed 

doesn’t accord with the set 

value. 

The max value is not accordant   

Adjust potentiometer Imax on the contol 

board. 

The min value is not accordant  

Adjust potentiometer Imin the current 

meter. 

No no -load  voltage output 

(MMA) 

The machine is damaged   

Check the main circuit and the Pr4.  

Arc can not be 

ignited (TIG) 

There is spark 

on the HF 

igniting board.  

The welding cable is not connected with the 

two output of the welder. 

Connect the welding cable to the welder’s 

output. 

The welding cable damaged.  

Repair or change it.  

The earth cable connected unstably. 

Check the earth cable. 

The welding cable is too long.  

Use an appropriate welding cable. 

There is oil or dust on the workpiece. 

Check and remove it. 

The distance between  tungsten electrode and 

workpiece is too long. 

Reduce the distance (about 3mm). 

There is not 

spark on the 

HF igniting 

board. 

The HF igniting board does not work. 

Repair or change Pr8  

The distance between the discharger is too 

short. 

Adjust this distance (about 0.7mm). 

The malfunction of the welding gun switch.   

Check the welding gun switch, control 

cable and aero socket.  

No gas flow (TIG) 

Gas cylinder is close or gas pressure is low 

Open or change the gas cylinder 

Something in the valve  

Remove it  

Electromagnetic valve is damaged  

Change it  

 

Gas always flows 

 

 

The gas-test on the front panel is on 

The gas-test on the front panel is off 

Something in the valve  

Remove it  

Electromagnetic valve  is damaged 

Change it  

The adjustment knob of pre -gas time on the 

front panel is damaged 

Repair or change it  

The welding current can  not be 

adjusted 

The welding current potentiometer on the 

front panel connection is not good or damaged  Repair or change  the potentiometer 

The welding current displayed  

isn’t accordant with the actual 

value. 

The min value displayed isn ’t accordant with 

the actual value. (Please refer to

 §

3.1) 

Adjust potentiometer Imin on the power 

board. 

The max value displayed isn ’t accordant with 

the actual value. (Please refer to

 §

3.1) 

Adjust potentiometer Imax on the power 

board. 

10 

The penetration of molten pool is 

not enough. 

The welding current is adjusted too low 

Increase the welding current  

11 

The alarm lamp on the front panel 

is on 

Over heat protection 

Two much welding 

current 

Reduce the welding current output  

Working time too 

long 

Reduce the duty cycle (work 

intermittently) 

 

Summary of Contents for GRAND PIPE 270 MULTI

Page 1: ...RAND PIPE 270 M U L T I IMPORTANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your deal...

Page 2: ...nt 3 4 Power supply input connection 3 5 Polarity Connection MMA 3 6 Assembling the equipment TIG 4 OPERATION 4 1 Layout for the panel 4 2 Control Panel 4 3 Argon Arc Welding Operation 4 3 1 TIG weldi...

Page 3: ...ring of the public supply system Consideration should be given to shielding the supply cable of permanently installed arc welding equipment in metallic conduit or equivalent Shielding should be electr...

Page 4: ...acters such as stable welding arc low tungsten pole loss more welding current narrow and deep weld 3 DC Pulsed TIG has the following characters 1 Pulse heating Metal in Molten pool has short time on h...

Page 5: ...60 TIG MMA TIG MMA TIG MMA Rated input Power I1max KW 7 5 9 5 7 5 10 2 6 7 9 5 Rated input Current A 19 24 11 15 9 13 Duty Cycle 40 10min 40 270A 60 225A 100 175A 30 250A 60 180A 100 140A 40 270A 60...

Page 6: ...g machines power supply connects to 110V 460V When the power supply voltage is over the safe work voltage there are over voltage and under voltage protection inside the welder the alarm light will on...

Page 7: ...accessory codes When GRAND PIPE 270 MULTI welding machines are operated in HF ignition method the ignition spark can cause interferences in equipment near the welding machine Be sure to take specially...

Page 8: ...dial shown on the display during welding The illustration below shows an overview of the main settings needed for day to day working using the GRAND PIPE 270 MULTI control panel as an example You will...

Page 9: ...been pressed 7 Pulse frequency Unit Hz Setting range 0 5 200 Factory setting Important Only selectable when pulse key has been pressed 8 Downslope time Unit S Setting range 0 0 10 0 Factory setting 9...

Page 10: ...n is turned off the output current is the welding current Iw t4 Repress down the gun switch the output current slopes down to crater current if the output pulse function is turned on the slope down cu...

Page 11: ...the using life of the tungsten electrode and prevent tungsten clipping 3MMA operation if the electrode touches workpiece over two seconds the welding current will drop to the 0 automatically to prote...

Page 12: ...r watch listen if thearc welding machine has shaking whistle calling or peculiar smell If there is one of the above problems find out the reason and clear it If you can t find out the reason please co...

Page 13: ...e damaged Repair or change it The earth cable connected unstably Check the earth cable The welding cable is too long Use an appropriate welding cable There is oil or dust on the workpiece Check and re...

Page 14: ...5 3 Electrical principle drawing...

Page 15: ......

Page 16: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu...

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