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Loctite HYSOL 175-AIR, Operation Manual

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Table of Contents

1. Please Observe the Following................................................................................ 3

1.1

Emphasized Sections ......................................................................................... 3

1.2

Safety ................................................................................................................. 3

1.3

Items supplied.................................................................................................... 3

2. Description .............................................................................................................. 4

3. Technical Data ........................................................................................................ 4

4. Installation .............................................................................................................. 4

5. Operation ................................................................................................................ 5

5.1

Adhesive Flow Rate Adjustment....................................................................... 6

6. Application Hints.................................................................................................... 6

7. Troubleshooting...................................................................................................... 7

8. Care and Maintenance........................................................................................... 8

9. Accessories and Spare Parts.................................................................................. 8
9. Accessories and Spare Parts (continued) ............................................................. 9
9. Accessories and Spare Parts (continued) ........................................................... 10

10.

Appendix............................................................................................................ 10

11.

Exploded Diagram ............................................................................................ 11

12.

Parts List............................................................................................................ 12

13.

Warranty ........................................................................................................... 13

Summary of Contents for HYSOL 175-AIR

Page 1: ...EQUIPMENT Operation Manual Loctite Hysol 175 AIR 120 Volt Part No 98036 230 Volt Part No 98056 Loctite Hysol 175 AIR HT 120 Volt Part No 98040 230 Volt Part No 98058 ...

Page 2: ...hnical Data 4 4 Installation 4 5 Operation 5 5 1 Adhesive Flow Rate Adjustment 6 6 Application Hints 6 7 Troubleshooting 7 8 Care and Maintenance 8 9 Accessories and Spare Parts 8 9 Accessories and Spare Parts continued 9 9 Accessories and Spare Parts continued 10 10 Appendix 10 11 Exploded Diagram 11 12 Parts List 12 13 Warranty 13 ...

Page 3: ...f necessary In addition to the safety instructions herein any statutory regulations local fire insurance regulations or other generally valid regulations for accident prevention must be complied with when using this tool Never use the tool if it is damaged in any way Do not use this tool in damp rooms outdoors while it is raining or where there is high humidity Do not use this tool in the vicinity...

Page 4: ...175 AIR and 175 AIR HT also feature a totally enclosed heater housing and are fitted with thermal fuse protection 3 Technical Data Dimensions L x H x W approx 11 13 16 x 9 15 32 x 2 17 32 Approx 300 x 240 x 65 mm Total weight approx 3 lbs 1 4 Kg Connection cable with mains plug 10 ft 3 m long Operating voltage 98036 98040 110 120 VAC 50 60Hz 98056 98058 230 VAC 50 60Hz Power consumption 500W Heati...

Page 5: ...illuminate 8 Allow the applicator to thoroughly warm up for 10 minutes Do not attempt to operate the applicator until this time has elapsed 5 Operation Normal use Assemble the stand and place the applicator in an upright position on a flat surface Plug the applicator into the power supply socket and switch on the power Wait 10 minutes for the applicator to reach its normal operating temperature Sq...

Page 6: ...s Hold the joint for 20 30 seconds to complete the bond When gluing dissimilar materials apply the adhesive to the least heat conductive of the two On materials that are cold to the touch a better bond can be made by pre warming them before applying the adhesive Surplus adhesive can be trimmed using a sharp knife once it has cooled Should molten adhesive drip onto a smooth or polished surface allo...

Page 7: ... the vast majority of cases the backup self clears once the tool having fully reached operating temperature Meltdown occurs when the rear of the adhesive cartridge softens and is not rigid enough to drive the cartridge forward without collapsing As with backup the molten adhesive can solidify potentially locking the cartridge and or piston into the barrel Meltdown occurs when the tool is left on f...

Page 8: ... Parts Spare Parts Part Number Complete Check Adapter Assembly item 9 985078 Nozzle Check Adapter shown with item 9 985088 Applicator Stand item 12 985069 Nozzle Shroud Kit Qty 5 item 8 985223 Piston Support Assembly item 23 985093 Piston Support O Ring Kit Qty 10 item 24 985234 Thermostat Assembly 383 F 195 C Hysol 175 Air item 10 985079 Thermostat Assembly 419 F 215 C Hysol 175 Air HT item 43 98...

Page 9: ...m 45 Qty 1 Ground Screw item 35 Qty 1 Lock Washer item 39 Qty 1 Ground Wire Terminal item 28 985237 Handle Kit Qty 1 Trigger item 13 Qty 2 Moulded handles item 1 Qty 6 Casing Screws item 34 Qty 1 Red Lens item 27 Qty 2 Round Head Screws item 36 985228 Piston Sleeve Kit Qty 1 Piston item 25 Qty 1 Piston Plate item 22 Qty 1 Pan Head Screw item 32 Qty 2 Round Head Screw item 37 985775 Piston Support ...

Page 10: ...zle center flap carton sealing Note the nozzle shroud cannot be re fitted with some optional nozzles 985116 Tool Hanger Balancer 985243 Heavy Duty Free Standing Metal Stand 985087 Airline Filter Regulator Gauge 985397 10 Appendix Available nozzles accessories 985225 1 Hole Standard 5 pack 985110 2 Hole 985111 3 Hole 985112 Extension 985113 Needle 985114 Spreader 985115 L Nozzle 985116 T Nozzle 985...

Page 11: ...11 Exploded Diagram ...

Page 12: ...HARDWARE KIT 985229 29 1 BARREL SUPPORT GROUND WIRE ASSEMBLY BARREL SUPPORT KIT 985778 28 1 HEATER HOUSING GROUND WIRE ASSEMBLY HEATER HOUSING KIT 175 AIR HEATER HOUSING KIT 175 AIR HT 985227 985237 27 1 RED LENS HANDLES SCREWS KIT 985228 26 1 O RING 2 006 PISTON SUPPORT HARDWARE KIT O RING 2 006 KIT OF 10 985229 985831 25 1 PISTON PISTON KIT 985775 24 1 O RING 2 219 O RING 2 219 KIT OF 10 985234 ...

Page 13: ...rom Henkel Loctite the use of products parts or attachments which are not manufactured by Henkel Loctite no claim shall be allowed No Products shall be returned to Henkel Loctite for any reason without prior written approval from Henkel Loctite Products shall be returned freight prepaid in accordance with instructions from Henkel Loctite NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTE...

Page 14: ...P 55090 Ecatepac de Morelos Edo de Mexico Mexico Henkel Loctite Automotive Technology Center 2455 Featherstone Road Auburn Hills Michigan 48326 Henkel Ltda Brazil Av Prof Vernon Krieble 91 06690 11 Itapevi Sao Paulo Brazil www loctite com Loctite is a registered trademark of Henkel Loctite Corporation U S A Copyright 2003 Henkel Loctite Corporation All rights reserved Data in this operation manual...

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