Loctite 98521 Operation Manual Download Page 8

4 Installation 

(continued) 

 

3.

 

Using the chart (previous page), select Fuse & Voltage setting required. 

 
4. If the voltage in not correctly set, remove the voltage selector from the fuse holder and 

reinstall it with the desired voltage shown at the window of the fuse holder. 

 
  NOTE: Make certain fuse replacement is proper type and rating. 

 

5

.  

Reinsert the fuse holder into the AC Connector casing until it snaps into place.

 

 
 

4.4 

Connecting the unit 

1.  Connect 70-100 psi dry, filtered air supply to air inlet fitting.  Make sure the air 

inlet pressure is at least 70 psi. 

 

 

The 

5-micron filter should be

 

installed with the unit to ensure proper air

filtration

 985397.

 

 

2.  Install the cord lock to the cord lock mount with the slot at the bottom. 
3.  Lift the cord lock and connect the foot switch plug to foot switch receptacle. 
4.  Fit the cord lock over the foot switch cable. 
5.  For circuit protection, the unit is shipped with fuse unassembled.  Follow 

instructions in the Fuse Installation section 4.3 to install fuse and set proper 
voltage. 

6.  Connect the power cord to a grounded, properly rated voltage outlet. 
Connect the valve air hose to Port A and atomizing air hose.

 

 

4.5  I/O Configuration and End of Cycle Switching 

 

Upon completion of a dispense cycle, an open collector circuit closes and remains 
closed until the next dispense cycle.  This circuit can be used to signal back to a 
host computer, start another device in sequence, or drive any other operations that 
needs to be tied to the completion of the dispense cycle. 
 
Upon closure, (end of dispense cycle), power from an external source is allowed to 
pass through the circuit to operate a 5 to 24 VDC load.  Power consumption must 
not exceed 250 mA.  The load could be a relay, solenoid, counter, LED, or any 
device that will operate within a 5 to 24 VDC range and a maximum of 250 mA. 

Summary of Contents for 98521

Page 1: ...onnect air supply prior to removing cover FOR SPARE PARTS MANUALS REPAIRS OR TECHNICAL ASSISTANCE Visit us at equipment loctite com or call Henkel Corp at USA 1 860 571 5174 Germany 49 89 9268 0 Singapore 65 6482 3881 Label P N 988341 P N 98521 PORT A PORT B Loctite Spray Valve Controller Part Number 98521 ...

Page 2: ...ents 6 4 2 Features Description 6 4 3 Fuse Installation Voltage Selection Assembly 7 4 4 Connecting the unit 8 4 5 I O Configuration and End of Cycle Switching 8 5 Operation 9 5 1 Mode Menu 9 5 2 Manual spray cycle setting 10 5 3 Automatic Spray cycle setting 10 6 Troubleshooting 11 7 Care and Maintenance 11 8 Accessories and Spare Parts 11 9 Appendix 12 9 1 Electrical Diagram 12 9 2 Pneumatic Dia...

Page 3: ...instructions are not observed the manufacturer can assume no responsibility To ensure proper voltage setting all units are shipped from the factory with the Fuse Holder Voltage Selector disassembled from the AC Connector Do not expose the connecting cable to heat oil or sharp edges Make sure the Unit stands stable and secure Use only original equipment replacement parts Always disconnect the power...

Page 4: ... Valve Controller 98521 is a microprocessor based control unit that provides a 3 segment time sequenced spray cycle for the Loctite Spray Valve 98520 The unit allows individual programming for each time segment Pre spray atomizing Valve on time Post spray atomizing These individually controlled time ranges provide for complete atomization of a wide variety of fluid and ensure no drip positive valv...

Page 5: ... 10 d Rated Power 20W e Air Input 100 Psi 689 Kpa max f Internal Voltage 24VDC g Indoor Use Altitude up to 2 000 m h Operating Temperature 0o F to 120o F 18o C to 50o C i Maximum Relative Humidity 80 for temperature up to 31o C Decrease linearly to 50 relative humidity at 40o C j Air Output 100 psi 689 Kpa Max k Timer Programmable 0 008 99 99 Sec l Cycle Initiation Maintained or Momentary m Repeat...

Page 6: ...316 0MM 7 6 194 3MM 6 1 156 0MM 2 3 57 8MM 4 2 Features Description Item Function 2 3 4 6 7 11 1 14 1 Power Switch Turn power on to the unit 2 Air Pressure Gauge Displays dispense air pressure 3 Air Pressure Regulator Regulates dispense air pressure 4 Port A Provide valve actuating air signal 5 Port B Provide atomizing air signal 6 Mode Time Set Scrolls menu adjusts dispense time 7 Display Display...

Page 7: ...onnection 14 Accessory Air Outlet Provide constant unregulated air outlet 4 3 Fuse Installation Voltage Selection Assembly 1 The AC Connector on the rear panel of the unit is the Fuse holder and the Voltage Selector 2 To ensure proper voltage setting all units are shipped from the factory with the Fuse Holder Voltage Selector disassembled from the AC Connector X V VOLTAGE SETTING VOLTAGE RANGE FUS...

Page 8: ... 4 Fit the cord lock over the foot switch cable 5 For circuit protection the unit is shipped with fuse unassembled Follow instructions in the Fuse Installation section 4 3 to install fuse and set proper voltage 6 Connect the power cord to a grounded properly rated voltage outlet Connect the valve air hose to Port A and atomizing air hose 4 5 I O Configuration and End of Cycle Switching Upon comple...

Page 9: ...ion 5 1 Mode Menu DISPLAY FUNCTION SP 1 Pre spray time Atomized air turns on for preset time before valve opens SP 2 Valve on time Actual Spraying time Post spray time Atomized air spray stays on for preset time after valve closed SP 3 ...

Page 10: ...5 3 Automatic Spray cycle setting 1 Push the Mode Switch 9 and rotate Mode Time Set Knob 6 until SP 1 appears in the display 2 Push the Mode Switch 9 a second time to set the Pre spray cycle time 3 Push the Mode Switch 9 and rotate Mode Time Set Knob 6 until SP 2 appears in the display 4 Push the Mode Switch 9 a second time to set spray cycle time 5 Push the Mode Switch 9 and rotate Mode Time Set ...

Page 11: ...nd post spray time in SP 3 System will not pressurize Insufficient air pressure Air hoses not plugged in Regulator defective Increase air supply pressure Check connection Replace Regulator Inconsistent spray Air bubbles in fluid Spray valve damage Remove air from fluid Refer to Spray valve manual 7 Care and Maintenance The dispenser is designed and built to be relatively maintenance free To assure...

Page 12: ... ORG ORG BLK RED BLK QUADRATURE POT SOLENOID VALVE BLU YEL RED BLK BRN OUTPUT SIGNAL BLU BLU RED YEL BLK 24VDC INITIATE 0 240 120 W HT DISPLAY RED BLK BLK B R N GND POWER SWITCH WHT BLK BRN 3 2 1 B L K WHT GND 10V BLK COM 24V RED 24V 36V BLU 10V GND GRN POWER SUPPLY 9 2 Pneumatic Diagram 3 2 1 Air Inlet Air Manifold Regulator Air Pressure Gauge Solenoid Valve 3 2 1 Solenoid Valve Air Outlet Air Ou...

Page 13: ...s parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel no claim shall be allowed No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDE...

Page 14: ...petlac C P 55090 Ecatepac de Morelos Edo de México Henkel Automotive Technology Center 2455 Featherstone Road Auburn Hills Michigan 48326 Henkel Ltda Rua Karl Huller 136 Jd Canhema 09941 410 Diadema SP Brazil www loctite com Loctite is a trademark of Henkel Corporation U S A Copyright 2004 Henkel Corporation All rights reserved Data in this operation manual is subject to change without notice Manu...

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