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2

1

Please observe the following (continued)

3. Potentially exposed skin should be covered. Long sleeves and protective gloves should be

worn when placing and removing parts from under the lamp. 

4.  Never look directly at the output from the lamp or directly into the lamp/reflector.

5.  Removing the glass filter from the lamp housing may speed up the cure of some products,

however, this will also speed injury to eyes and unprotected skin. DO NOT OPERATE THE
LAMP WITH THE FILTER REMOVED.

UV safety is the responsibility of the user, especially when operating the unit in a non-standard
configuration. When in doubt about UV safety, consult a Loctite technical specialist at 
1-800-LOCTITE OR 1-800-562-8483.

1.3.2 

Ozone Safety

A secondary hazard is the ozone (O

3

). Ozone is generated by reaction of UV light of wavelength

< 240 nanometers with atmospheric oxygen. Use this equipment with adequate ventilation. 

The current (Feb. 1999) threshold limit value (TLV) for ozone is 0.1 ppm (parts per million).
There are several techniques for monitoring ozone concentrations. One of the simplest, is
equipment supplied by National Draeger, Inc., of Pittsburgh, PA. Their devices employ a direct
reading, disposable detection tube which is capable of measuring ozone concentrations of 0.05
ppm to 14 ppm. 

Ozone concentrations can be minimized with good local ventilation. Ozone generation can be
prevented entirely by the use of an oxygen-excluding nitrogen atmosphere under the lamp or by
using an “ozone free” lamp. “Ozone free” lamps have a quartz sleeve or tube which blocks
wavelengths < 240 nanometers. See the Spare Parts List on page 10 of this manual for the part
number of the “ozone free” lamp.

1.3.3 

Thermal Safety

A third safety concern with medium-pressure mercury light sources is heat. UV lamps generate
significant amounts of energy in the infrared region. Infrared radiation heats all nearby objects. In
addition, the quartz sleeve of the UV lamp must be maintained at between 600°C and 800°C to
vaporize the mercury in the lamp. The user must supply sufficient cooling and/or heat shielding
to keep the system at a safe temperature for the operators. The cooling must also keep the parts
being cured at a safe operating temperature. 

1.3.4 

Electrical Safety

1. Connect the unit to a three-wire (grounded) outlet with correct ampere capacity.

2. The power supply enclosure contains a high voltage transformer which supplies high lamp

starting voltages. This unit should be serviced only by qualified electricians or by a Loctite
Service Technician.

Summary of Contents for 980160

Page 1: ...EQUIPMENT O P E R A T I O N M A N U A L Loctite High Intensity Ultraviolet Source 980160 ...

Page 2: ...eration 3 2 3 Operating Elements and Controls 5 3 Installation 5 3 1 Utility and Space Requirements 6 3 2 Initial Set Up 6 3 3 Additional Cooling 6 4 Operation 7 4 1 Start Up 7 4 2 Shut Down 7 4 3 Idle Time 7 5 Care and Maintenance 8 5 1 Cleaning the Lamp and Reflector 8 5 2 Removing the Lamp 8 5 3 Removing the Reflector 8 6 Troubleshooting 9 7 Recommended Spare Parts and Accessories 10 8 Warranty...

Page 3: ...anual 1 3 For Your Safety IMPORTANT Do Not operate the unit before reading this section 1 3 1 Ultraviolet Light Safety The Loctite High Intensity Ultraviolet Source is a source of long wavelength ultraviolet light used to cure light sensitive products It produces intense ultraviolet UV light which can cause serious burns to the skin and eyes The light is similar to that which causes sunburn but is...

Page 4: ...irect reading disposable detection tube which is capable of measuring ozone concentrations of 0 05 ppm to 14 ppm Ozone concentrations can be minimized with good local ventilation Ozone generation can be prevented entirely by the use of an oxygen excluding nitrogen atmosphere under the lamp or by using an ozone free lamp Ozone free lamps have a quartz sleeve or tube which blocks wavelengths 240 nan...

Page 5: ...current production equipment the lamp unit can be mounted to existing conveyors and indexing equipment UV shielding is required to protect the operator A separately packaged power supply is powered by 120 VAC 20 Amp 60 Hz electrical power and can be located up to 5 feet from the lamp Power can be monitored with the built in watt meter A high low intensity switch 300 w inch to 200 w inch located on...

Page 6: ...500 1500 1000 2000 BEFORE CLEANING OR RELAMPING ALWAYS TURN OR LAMP SHIELDING PROVIDED WHEN LAMP IS IN USE SUITABLE EYE AND SKIN PROTECTION MUST BE WORN NOT EXPOSED TO DIRECT OR REFLECTED RADIATION THE POWER OFF P N 980160 LOCTITE IS A TRADEMARK OF LOCTITE CORPORATION U S A Mexico 01 800 8499 412 Canada 1 800 263 5043 U S A 1 800 LOC TITE For Equipment Parts or Service LB 10322A 15 851 15 00 14 68...

Page 7: ... THIS UNIT REQUIRES SHIELDING PRIOR TO OPERATION Ultraviolet light can cause severe burns Shielding must be provided to protect personnel from exposure to the UV light Any material that will block light will block the UV rays Use a heat resistant material near the lamp as the temperature of the lamp is between 600 C and 800 C 1112 F and 1472 F Sheet metal is a good screening material Total shieldi...

Page 8: ...ed Position the lamp approximately 5 inches above the part Connect the 8 pin connector cable from the rear of the power supply to the socket on the rear of the lamp unit With both the Power Switch and the Lamp Switch in the Off position connect the Line Cord just prior to operation If two or more light sources are required the following is recommended 1 Lamp units should not be placed facing each ...

Page 9: ... switch may be used to put the unit in an idle mode low Note When the intensity is switched back to high it is advisable to allow one minute for the lamp to reach full power monitor the watt meter to see when the lamp is ready 4 2 Shut Down 1 Move LAMP SWITCH to Off lamp pilot light goes off and watt meter will drop to 0 2 Allow fans to run for at least four minutes to cool the lamp Note Shutting ...

Page 10: ... After cleaning wipe dry with a soft clean cotton cloth 5 2 Removing the Lamp 1 If unit has been in service allow at least 15 minutes for cooling before removing lamp 2 Unplug line cord 3 Unplug 8 pin connector from the rear of the lamp unit 4 Remove grills from both sides of the lamp unit Each grill has 4 screws 2 on the front and 2 on the side 5 Remove lamp bracket clamp screw and nut 6 Wearing ...

Page 11: ...ching full Check input line voltage output intensity Reflector blackened Replace reflector Lamp reflector blackens Insufficient cooling has caused Add additional fans a local hot spot Replace reflectors Uneven cure Reflectors are warped Replace reflectors and distorted Lamp does not light Connector cable not Plug connector cable into lamp fully inserted unit socket 1 2 power relay not functioning ...

Page 12: ...1 5 UV Lamp 980302 as required 5 UV Lamp Ozone Free 983192 2 Reflectors 983195 2 Lamp Holders 983196 2 Lamp Holder Focusing Springs 983197 2 Lamp Holder Brackets 983193 4 Guide Washers 983194 2 Reflector Extrusion Plates 983156 3 Capacitor 13uf 530 V 97210 as required UV Safety Glasses ...

Page 13: ...se in connection with the Products are available from Loctite the use of products parts or attachments which are not manufactured by Loctite no claim shall be allowed No Products shall be returned to Loctite for any reason without prior written approval from Loctite Products shall be returned freight prepaid in accordance with instructions from Loctite NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHIC...

Page 14: ...T VIEW 1 4 20 TAP LAMP UNIT PARTIAL BACK VIEW 8 PIN SOCKET OPERATE THIS EQUIPMENT WITH LIGHT GUARDS AND SHIELDS IN PLACE BECAUSE DIRECT ULTRAVIOLET LIGHT CAN HARM YOUR EYES AND SKIN WARNING ULTRAVIOLET LIGHT PLAN VIEW 7 38 75 75 15 19 6 19 7 59 4 06 8 75 ...

Page 15: ...WER SUPPLY GRND L1 LINE CORD PLUG HOT LAMP UNIT GRND L2 NEUTRAL FAN IN LAMP FAN IN POWER SUPPLY POWER ON PILOT LIGHT HIGH LOW POWER RELAY LAMP ON PILOT LIGHT SW 1 SW 3 SW 2 OFF ON OFF ON C 1 C 2 C 3 CR 1 AMPS VOLTS WATTMETER BALLAST TRANSFORMER U V LAMP LOW HIGH 120 V 60 HZ 1 PH ...

Page 16: ...ctite Company de México S A de C V Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos Edo de México México Loctite Brazil Av Prof Vernon Krieble 91 06690 11 Itapevi São Paulo Brazil www loctite com Loctite and Zeta are trademarks of Loctite Corporation U S A Data in this manual is subject to change without notice Copyright 2001 Loctite Corporation All rights rese...

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