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User’s Information Manual 

Please read before proceeding

The Knight XL Installation and 
Operation Manual along with the Knight 
XL Service Manual are for use only 
by a qualified heating installer/service 
technician.  Refer only to this User’s 
Information Manual for your reference.  
Improper installation, adjustment, 
alteration, service or maintenance can 
cause property damage, personal injury 
(exposure to hazardous materials) or 
loss of life.  Installation and service must 
be performed by a qualified installer, 
service agency or the gas supplier (who 
must read and follow the supplied 
instruction before installing, servicing, 
or removing this boiler.  This boiler 
contains materials that have been 
identified as carcinogenic, or possibly 
carcinogenic, to humans).

Failure to adhere to the guidelines on 
this page can result in severe personal 
injury, death, or substantial property 
damage.

Boiler service and maintenance –

• To avoid electric shock, disconnect electrical supply 
  before performing maintenance.

• To avoid severe burns, allow boiler to cool before 
 performing 

maintenance.

Boiler operation –

• Do not block flow of combustion or ventilation air to 
  the boiler.  This boiler is equipped with a control which 
  will automatically shut down the boiler should air or 
  vent be blocked.  If vent or air blockage is easily 
  accessible and removable, remove it.  The boiler should 
  attempt to restart.  If blockage is not obvious or cannot 
  be removed, have the boiler and system checked by a 
  qualified service technician.

• Should overheating occur or gas supply fail to shut off, 
  do not turn off or disconnect electrical supply to the 
  circulator.  Instead, shut off the gas supply at a location 
  external to the appliance.

• Do not use this boiler if any part has been under water.  
  The possible damage to a flooded appliance can be 
  extensive and present numerous safety hazards.  Any 
  appliance that has been under water must be replaced.

Boiler water –

• Thoroughly flush the system (without boiler 
  connected) to remove sediment.  The high-efficiency 
  heat exchanger can be damaged by build-up or 
 

corrosion due to sediment.

• Do not use petroleum-based cleaning or sealing 
  compounds in the boiler system.  Gaskets and seals in 
  the system may be damaged.  This can result in 
  substantial property damage.

• Do not use “homemade cures” or “boiler patent 
  medicines”.  Serious damage to the boiler, personnel, 
  and/or property may result.

• Continual fresh make-up water will reduce boiler life.  
 Mineral buildup in the heat exchanger reduces heat 
 transfer, overheats the stainless steel heat exchanger, 
  and causes failure.  Addition of oxygen carried in by 
  makeup water can cause internal corrosion.  Leaks in 
  boiler or piping must be repaired at once to prevent 
 makeup water.

Freeze protection fluids –

• NEVER use automotive antifreeze.  Use only inhibited 
 propylene glycol solutions, which are specifically 
  formulated for hydronic systems.  Ethylene glycol is 
  toxic and can attack gaskets and seals used in hydronic 
 systems.

When calling or writing about the boiler 
– Please have the boiler model and serial 
number from the boiler rating plate.

Consider piping and installation when 
determining boiler location.

Any claims for damage or shortage in 
shipment must be filed immediately 
against the transportation company by 
the consignee.

Factory warranty (shipped with unit) 
does not apply to units improperly 
installed or improperly operated.

3

 NOTICE

 WARNING

 NOTICE

Summary of Contents for Knight XL 400

Page 1: ...s are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Donottouchanyelectricswitch donotuseanyphoneinyour building Immediately call your gas supplier from a near by p...

Page 2: ...operty damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage Contents HAZARD DEFINITIONS 2 PLEA...

Page 3: ...upply to the circulator Instead shut off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can b...

Page 4: ...Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building constr...

Page 5: ...ion Check wiring and connections Perform start up checkout and performance verification per Sec tion 10 in the Knight XL Installation and Operation manual Flame inspection stable uniform Flame signal...

Page 6: ...the boiler intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue Read the list of potential materials listed in Table 1A on page...

Page 7: ...in FIG 2 2 Call your qualified service technician to inspect the boiler and system 5 Leave the top of the 1 2 inch tee OPEN This is needed as a vacuum break 6 Do not expose condensate line to freezin...

Page 8: ...or discharge line may be blocked Immediately shut down the boiler following the operating instructions on page 9 of this manual Call your qualified service technician to inspect the boiler and system...

Page 9: ...to replace any part of the control system and any gas control which has been under water I RX FDQQRW UHDFK RXU JDV VXSSOLHU FDOO the fire department 1 STOP Read the safety information above on this l...

Page 10: ...described in the User section Rotate the NAVIGATION dial if needed until the arrow is pointing to TIME DATE Press the NAVIGATION dial once If the date and time are incorrect press the NAVIGATION dial...

Page 11: ...2 F 0 C 190 F 88 C The default is 125 F 52 C By installing a tank sensor the SMART SYSTEM control can perform the tank thermostat function The SMART SYSTEM control automatically detects the presence o...

Page 12: ...nds to clear the combustion chamber and vent system of residual flue products SHUTDOWN The unit has been placed in the OFF position The controlled temperature has exceeded its set point and its offset...

Page 13: ...p output BMS VOLTAGE The voltage received from a BMS system BLR PUMP OUTPUT The speed signal sent to a variable speed boiler pump in percent SYS PUMP INPUT The speed signal received from a variable sp...

Page 14: ...Pressing the NAVIGATION dial will display the Set Points Screen Turning the NAVIGATION dial will move the cursor up or down Turning the NAVIGATION dial will increase or decrease the current setting F...

Page 15: ...15 Notes User s Information Manual...

Page 16: ...cts the new model numbers for the Knight XL upgrade Revision B ECO C07072 reflects the change in design of the manual air vent valve update of FIG 2 3 on page 8 and the clarification of the user passw...

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