Lochinvar Copper-Fin II CX401 Designer'S Manual Download Page 29

PIPING DIAGRAM

LOW TEMPERATURE BOILER-BYPASS PIPING

PRESSURE

REDUCING VALVE

FULL PORT

BALL VALVE

RELIEF VALVE

CHECK VALVE

TEE

ELBOW

EXPANSION TANK

TANK FITTING

SYSTEM PUMP

LOW WATER

CUTOFF

UNION

AIR SEPARATOR

L E G E N D

MAKE-UP WATER

HEATING RETURN

LOOP

HEATING SUPPLY

LOOP

PRIMARY - SECONDARY BOILER
PIPING WITH BYPASS FOR LOW
TEMPERATURE OPERATION

*AS CLOSE AS PRACTICAL –
12

OR 4 PIPE DIAMETERS MAXIMUM

DISTANCE BETWEEN MANIFOLD
CONNECTIONS
TO SYSTEM.

TO FLOOR

DRAIN

*12

MAX

LIT0473

L o c h i n v a r

D E S I G N E R

S

G U I D E

C O P P E R

-

F I N

I I

B O I L E R

6 1 5 - 8 8 9 - 8 9 0 0                            

A3

This illustration is for concept only and should not be used for any actual installation without engineering
or technical advice from a licensed engineer. All necessary equipment may not be illustrated.

BYPASS

Summary of Contents for Copper-Fin II CX401

Page 1: ...D DE ES SI IG GN NE ER R S S G GU UI ID DE E C CO OP PP PE ER R F FI IN N I II I B BO OI IL LE ER R 4 0 0 0 0 0 2 0 7 0 0 0 0 B t u h r...

Page 2: ...nct easy to use manner so you can use and share information confidently and with minimal effort However it is important to remember that this guide is not intended to replace our installation manual I...

Page 3: ...ertical Vent and Air Inlet 13 FIG 13 Vertical Vent and Sidewall Air Inlet 13 FIG 14 Aire Lock Direct Vent 14 FIG 15 Sidewall Vent 16 FIG 16 Outdoor Venting 16 FIG 17 Heat Exchanger Head Loss Models CH...

Page 4: ...sociation Code CAN CGA B149 1 and or B149 2 and or local codes LOCATION OF UNIT Locate the unit so that if water connections should leak water damage will not occur When such locations cannot be avoid...

Page 5: ...ng 24 beyond the sides The blocks must be placed in line so that the holes line up horizontally to provide a clear passage through the blocks This procedure should also be followed if electrical condu...

Page 6: ...tional location and clearance requirements These requirements must be adhered to carefully since wind rain snow and cold cannot be controlled in outdoor applications See Outdoor Installation in the ve...

Page 7: ...S VENT GAS CONNECTION TERMINAL STRIP DRAIN BURNER INSPECTION PORT OPERATOR INTERFACE PANEL LEFT SIDE FRONT GAS CONNECTION DRAIN LEFT SIDE OPERATOR INTERFACE PANEL BURNER INSPECTION PORT FRONT AIR INLE...

Page 8: ...ions of the local building codes The equipment room must be provided with properly sized openings to assure adequate combustion air and proper ventilation when the unit is installed with conventional...

Page 9: ...fumes are often present in areas where refrigerants salts and solvents are used Therefore be aware of swimming pool equipment water softening and cooling system placement VENTING General These boilers...

Page 10: ...um size as determined using the appropriate tables in the National Fuel Gas Code The weight of the venting system must not rest on the water heater The venting system must be adequately supported in c...

Page 11: ...barometric damper will maintain draft between 0 02 and 0 08 inches of negative water column ensuring proper operation The minimum flue pipe diameters for all models utilizing negative draft venting a...

Page 12: ...e products from a high efficiency appliance may not be able to sufficiently heat the masonry structure of the chimney to generate proper draft This will result in condensing of flue products damage of...

Page 13: ...fan powered vent cap must be made with listed Type B double wall or equivalent vent and accessories The installer supplies this vent pipe material For models CH401 751 maximum total equivalent length...

Page 14: ...rectAire system requires installation of a single wall pipe to supply combustion air from outdoors directly to the water heater The use of double wall vent material is recommended in cold climates to...

Page 15: ...ons common vented with other negative draft appliances require that each water heater must have a barometric damper The common vent and connectors from multiple water heaters must be sized per the req...

Page 16: ...at the rooftop It is a requirement that both vent pipes terminate in the same pressure zone The vent system has specific vent material and installation requirements The vent piping for flue products u...

Page 17: ...shaped structure Both the combustion air inlet cap and flue gas vent termination must be installed in the same pressure zone Sidewall Vent This vent system utilizes the internal blower of the unit to...

Page 18: ...idewall air inlet openings Screens grills or louvers installed in the common air inlet can reduce the free area of the opening from 25 to 75 based on the materials used OUTDOOR INSTALLATION Units are...

Page 19: ...s of water column an intermediate gas pressure regulator of the lockup type must be installed L o c h i n v a r D E S I G N E R S G U I D E C O P P E R F I N I I B O I L E R 6 1 5 8 8 9 8 9 0 0 17 TAB...

Page 20: ...ugh the heat exchanger it is necessary to regulate the temperature rise across the heat exchanger from inlet to outlet This must be done on initial installation and periodically rechecked With the cor...

Page 21: ...can solve many system flow complications This piping arrangement uses a dedicated pump to supply flow to the boiler The pump is sized based on the required boiler flow rate boiler head loss and head...

Page 22: ...in accordance with ASME Boiler and Pressure Vessel Code Section IV Heating Boilers Low Flow Systems When the system flow rate is less than the minimum flow required for proper boiler operation the bo...

Page 23: ...s shown in Figure 21 must be piped into all ON OFF boilers at the time of installation This piping is like a primary secondary boiler installation with a bypass in the secondary boiler piping Inlet wa...

Page 24: ...g cycle The heating coil must be vented at the high point and the hot water from the boiler must enter the coil at this point Due to the fast heating capacity of the boiler it is not necessary to prov...

Page 25: ...ing efficiency of the boiler Short cycling of the boiler creates problems with condensation in the vent stack condensation on the heat exchanger system temperature spikes and mechanical component fail...

Page 26: ...cycles based on high discharge water temperatures For example a boiler operating with a 180 F discharge and a 20 F temperature rise would require approximately a 160 F to 165 F set point with the tem...

Page 27: ...PANSION TANK TANK FITTING SYSTEM PUMP LOW WATER CUTOFF UNION AIR SEPARATOR L E G E N D 12 MAX HEATING RETURN LOOP HEATING SUPPLY LOOP AS CLOSE AS PRACTICAL 12 OR 4 PIPE DIAMETERS MAXIMUM DISTANCE BETW...

Page 28: ...K FITTING SYSTEM PUMP LOW WATER CUTOFF UNION AIR SEPARATOR L E G E N D 12 MAX FROM SYSTEM RETURN AS CLOSE AS PRACTICAL 12 OR 4 PIPE DIAMETERS MAXIMUM DISTANCE BETWEEN MANIFOLD CONNECTIONS TO SYSTEM TO...

Page 29: ...ILER PIPING WITH BYPASS FOR LOW TEMPERATURE OPERATION AS CLOSE AS PRACTICAL 12 OR 4 PIPE DIAMETERS MAXIMUM DISTANCE BETWEEN MANIFOLD CONNECTIONS TO SYSTEM TO FLOOR DRAIN 12 MAX LIT0473 L o c h i n v a...

Page 30: ...PRESSURE REDUCING VALVE FULL PORT BALL VALVE RELIEF VALVE CHECK VALVE TEE ELBOW EXPANSION TANK TANK FITTING SYSTEM PUMP LOW WATER CUTOFF UNION AIR SEPARATOR L E G E N D This illustration is for concep...

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Page 32: ...Lochinvar Corporation Lebanon TN 615 889 8900 Fax 615 547 1000 www Lochinvar com CH DG 05 5M 10 05 Printed in U S A...

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