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10

L o c h i n v a r

D E S I G N E R

S

G U I D E

C O P P E R

-

F I N

W A T E R

H E A T E R

6 1 5 - 8 8 9 - 8 9 0 0

An outdoor unit should not be located so
that high winds can deflect off of adjacent
walls, buildings or shrubbery causing
recirculation. Recirculation of flue products
may cause operational problems, bad
combustion or damage to controls.  The unit
should be located at least 3 feet (0.91m)
from any wall or vertical surface to prevent
adverse wind conditions from affecting
performance. 

Multiple unit outdoor installations require
48

(1.22 m) clearance between each vent

cap. The outdoor cap 

must

be located 4

feet (1.22 m) below and 4 feet (1.22 m)
horizontally from any window, door,
walkway or gravity air intake. 

The combustion air inlet of the outdoor cap

must

be located at least one foot (0.30 m)

above grade and above normal snow
levels. The water heater 

must

be at least 10

feet (3.05 m) away from any forced air inlet
and at least 3 feet (0.91 m) outside any
overhang. 

Do not install in locations where rain from
building runoff drains will spill onto the
water heater.

Lochinvar 

must

furnish an outdoor vent kit

in accordance with CSA international
requirements. Each kit includes the flue
outlet/combustion air inlet, assembly, gasket
and pump cover.

Freeze Protection- 
Outdoor Installation

A snow screen should be installed to prevent
snow and ice accumulation around the
appliance or its venting system.

If for any reason the unit is to be shut off:

(a.) Shut off water supply.
(b.) Drain unit completely.
(c.) Drain pump and piping.

If freeze protection is not provided for the
system, a low ambient temperature alarm or
automatic drain system is recommended. 

GAS SUPPLY

The gas pressure regulator supplied is for
low pressure service. If upstream pressure
exceeds 6 oz. (10.5" water column), an
intermediate gas pressure regulator, of the
lock up type, 

must

be installed.

The gas line should be a separate line 
direct from meter, unless the existing 
gas line is of sufficient capacity. Verify 
pipe size with your gas supplier.

A trap (drip leg) should be provided in the
inlet gas connection to the water heater.

Lochinvar

(TABLE C) - OUTDOOR VENT KIT PART NUMBERS

MODEL 

NUMBER

PART NUMBER

CW 495

ODK3023

CW 645

ODK3024

CW 745

ODK3024

CW 986

ODK3046

CW 1256

ODK3047

CW 1436

ODK3047

CW 1796

ODK3048

CW 2066

ODK3048

1.

2.

3.

Summary of Contents for Copper-Fin CW 495

Page 1: ...DESIGNER S GUIDE COPPER FIN WATER HEATER 4 9 5 0 0 0 2 0 6 5 0 0 0 B t u h r...

Page 2: ...d in a succinct easy to use manner so you can use and share information confidently and with minimal effort However it is important to remember that this guide is not intended to replace our installat...

Page 3: ...FIG 2 Water Heater Equipment Control Orientation 4 FIG 3 6 Combustion Ventilation Air 5 6 FIG 7 Barometric Damper Installation 8 FIG 8 Multiple Unit Barometric Damper Installation 9 FIG 9 Outdoor Ven...

Page 4: ...connections should leak water damage will not occur When such locations cannot be avoided it is recommended that a suitable drain pan adequately drained be installed under the unit The pan must not re...

Page 5: ...istribution piping runs through the floor and beneath the appliance Ensure that combustible floor base meets local fire code requirements Outdoor models require the installation of an optional vent ca...

Page 6: ...RMINAL STRIP HOT WATER OUTLET COLD WATER INLET BURNER INSPECTION PORT FRONT GAS CONNECTION HOT WATER OUTLET COLD WATER INLET BURNER INSPECTION PORT FRONT AIR INLET FRESH AIR INLET RIGHT SIDE FLUE PROD...

Page 7: ...re If combustion and ventilation air is taken from the outdoors using a duct to deliver the air to the mechanical room each of the two openings should be sized based on a minimum free area of one squa...

Page 8: ...ry I listed vent pipe Additionally it is recommended that this vent material be double wall construction or insulated in the field A Category I appliance operates with a non positive static vent press...

Page 9: ...The vent terminal should be vertical and exhaust outside the building at least 2 feet 0 6 m above the highest point of the roof when within a 10 foot 3 05 m radius Additionally vertical terminations...

Page 10: ...terial using the FAN category of vent sizing tables in the latest edition of the National Fuel Gas Code FAN applies to fan assisted combustion appliances in Category I Barometric Dampers A barometric...

Page 11: ...a masonry chimney it is prudent to reline the chimney with a properly sized and approved chimney liner system Metallic liner systems Type B doublewall or flexible or rigid metallic liners are recomme...

Page 12: ...onto the water heater Lochinvar must furnish an outdoor vent kit in accordance with CSA international requirements Each kit includes the flue outlet combustion air inlet assembly gasket and pump cove...

Page 13: ...R H E AT E R 6 1 5 8 8 9 8 9 0 0 1 1 4 5 TABLE D GAS SUPPLY PIPE SIZING Length of Pipe In Straight Feet Nominal Iron Pipe Size Inches 10 20 30 40 50 60 70 80 90 100 125 150 175 200 369 256 205 174 155...

Page 14: ...TANT To ensure proper velocity through the heat exchanger it is necessary to regulate the temperature rise across the heat exchanger from inlet to outlet This must be done on initial installation and...

Page 15: ...ory installed as a low water cutoff device on models CW495 thru CW2066 The flow switch is installed in the outlet piping from the water heater and wired in series with the ignition system safety contr...

Page 16: ...nvar NOTE When the unit is installed in Canada it must conform to the CAE C22 1 Canadian Electrical Code Part 1 and or local Electrical Codes NOTE Incorrect piping of the cold water supply to the syst...

Page 17: ...RELIEF VALVE LOCK TEMP STORAGE TANK DRAIN FULL PORT BALL VALVE SYSTEM PUMP SYSTEM RELIEF VALVE TEE ELBOW UNION EXPANSION TANK CHECK VALVE THERMOMETER COLD WATER SUPPLY BUILDING RETURN INLET OUTLET LO...

Page 18: ...OW UNION EXPANSION TANK CHECK VALVE THERMOMETER L E G E N D BUILDING HOT WATER SUPPLY LOCHINVAR WATER HEATER COLD WATER SUPPLY BUILDING RETURN LOCK TEMP STORAGE TANK RELIEF VALVE DRAIN OUTLET INLET LI...

Page 19: ...LET RELIEF VALVE OUTLET COLD WATER SUPPLY 1400 F HOT WATER SUPPLY 1800 F HOT WATER SUPPLY LOCK TEMP STORAGE TANK LOCHINVAR WATER HEATER MIXING VALVE CHECK VALVE LIT0136 This illustration is for concep...

Page 20: ...PPLY BUILDING HOT WATER SUPPLY LIT0138 This illustration is for concept only and should not be used for any actual installation without engineering or technical advice from a licensed engineer All nec...

Page 21: ...SUPPLY LIT0451 THERMOMETER This illustration is for concept only and should not be used for any actual installation without engineering or technical advice from a licensed engineer All necessary equi...

Page 22: ...S G U I D E C O P P E R F I N W A T E R H E AT E R 6 1 5 8 8 9 8 9 0 0 PIPING DIAGRAM MULTI STACK FRAME W WATER HEATERS AND STORAGE TANK LIT0396 Heater Heater Inlet Manifold Model Outlet Size Pipe Si...

Page 23: ......

Page 24: ...Lochinvar Corporation Lebanon TN 615 889 8900 Fax 615 547 1000 www Lochinvar com CW DG 05 Revised CW DG 05 1 07 4 09 Printed in U S A...

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