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9

3.  Remove dirt and debris from machine using
compressed air. 

Important

Always use eye protection when cleaning the
machine.

4.  Wash machine with a mild soap and water to
remove dirt and grease. 

5. Allow machine to dry thoroughly.

6. Lubricate all fittings with grease and perform
all maintenance checks to prevent corrosion and
to ready machine for new season.

7. Install all shields. Tighten bolts securely.

8. Cover machine with a protective covering.
Store in a dry place.

REPLACE DRIVE BELTS

Replace Blade Arm Drive Belt (Photo 6-1)

1.  Follow all instructions for checking blade drive
belt (page 7). 

2. Pull idler pulley down to take tension off belt
(photo 6-1).

3.  Remove old belt and replace. 

4.  Reverse step 3.

5.  Replace belt cover and blade. 

Replace Main Drive Belts

1. Tilt machine forward sufficiently to gain access
to belts on underside of unit.

2. Place a block under rear wheel to keep
machine in raised position safely.

3. Loosen idler mount bolt and slide idler to left.

4. Remove and replace belt.

5. Slide idler to right to tension belt and tighten

idler mount bolt.

6. Remove blocking and tilt machine to ground.

7. Turn engine over slowly to allow engine oil to
return to its sump.

Transmission Drive Chain Adjustment (Photo 
6-2). Access chain adjuster block as shown in fig-
ure 6-2.

Chain should be snug for proper operation.
Adjust by loosening tension block and sliding
rearward. Do not over tighten chain. Rotate drive
by hand to ensure chain is not over tensioned at
any one spot.

CHANGE DISC BLADE (Photo 6-3)

1.  Remove bolts securing the hinged blade
shield. Swing shield into servicing position.

2.  Keep blade from turning by inserting a vise grip
between a notch of the blade and the shield bracket.

Section 6

REPLACEMENT AND REPAIR INSTRUCTIONS

Photo 6-1

Photo 6-2

Little Wonder

®

Summary of Contents for BedShaper 900

Page 1: ...Maintenance Schedule Tips For Better Operation Illustrated Parts Breakdown Please Read and Save These Instructions For safety read all safety and operating instructions prior to operating machine OPE...

Page 2: ......

Page 3: ...4 Adjusting Working Depth 4 Starting Operation 5 Stopping Operation 5 6 Tips for Better Bed Shaping Results 6 Section 5 Maintenance Maintenance Chart 7 Illustrated Instructions for Maintenance 8 Adju...

Page 4: ...top box is the model number The number in the bottom box is the serial num ber Please use these numbers when ordering replacement parts or when obtaining mainte nance assistance Record these numbers...

Page 5: ...stic edging irrigation pipes roots masonry metal and other items that may cause damage or injury to per sons machine or property 4 Never allow children to operate the BedShaper and tractor Adults shal...

Page 6: ...r or remove any safety devices on the unit Safety devices are incorporated into the design for safe operation SAFETY AND INSTRUCTION DECALS IMPORTANT Safety and instruction decals are installed at the...

Page 7: ...l the machine in forward and reverse See STARTING OPERATION for details Section 4 OPERATING INSTRUCTIONS ADJUSTING WORKING DEPTH Caution Engine must be stopped before adjusting working depth Blade dep...

Page 8: ...ard away from your body and should only be used with the blade disengaged Important Do not override blade engagement lever spring loaded safety shutoff Caution Observe conditions behind you before mov...

Page 9: ...facilitate removal of sod strips the passes should be less than 3 7 6 cm in width Speed A slow walking pace is good for safe oper ation and accuracy while maintaining efficiency Buried Hazards be cons...

Page 10: ...nd behind blade with a dowel or similar object Never use hand blade may be sharp 4 Close shield back into position Securely fasten shield with two bolts Never operate without shield securely fastened...

Page 11: ...ase using a hand pump Important Do not overfill Too much pressure will damage bearing seals Lubricate Blade Arm Zerk Grease Fittings 1 Locate and clean fittings on both sides of arm Photo 5 1 x2 2 Pum...

Page 12: ...ciently to gain access to belts on underside of unit 2 Place a block under rear wheel to keep machine in raised position safely 3 Loosen idler mount bolt and slide idler to left 4 Remove and replace b...

Page 13: ...ghten securely Transmission The transmission requires no servicing or mainte nance Oil level in the reservoir should be at the lower reservoir mark when cold and will be at the upper reservoir mark wh...

Page 14: ...Main Frame and Drive Assembly 11 D 2 1A 1 20 19 18 11 17 16 14 14A 13 12 10 9 8 7 7A 7B 4 5 6 15 3 Section 7 ILLUSTRATED PARTS BREAKDOWN...

Page 15: ...20947 1 Spacer 7B 18050 2 Belt guide 90044 1 3 8 x 1 cap screw gr 5 90033 1 3 8 lock washer 90030 1 3 8 hex nut Item Part Qty Description 8 18053 1 Key 9 18040 1 Pulley blade drive 90027 1 3 8 set sc...

Page 16: ...Blade Frame and Drive Assembly 13 GEAR C L BOX 1 2 3 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 2 25 26...

Page 17: ...1 Shaft 9A 90602 1 Key 10 18060 1 Washer blade 11 18061 1 Nut 12 90102 2 Roll pin 13 19233 1 Blade Item Part Qty Description 14 21056 1 Hub pulley blade drive 18465 1 Dust seal 15 18022 1 Bolt should...

Page 18: ...Wheel Drive and Guard Assembly 15 1 1A 2 3 4 5 5A 6 2 8 9 10 11 12 11 13A 13 14 14A 15 16 16A 17 17 18 19 22 21A 21 16 16A 19 20...

Page 19: ...t 11 20950 2 Ball joint 90031 4 3 8 hex nut fine thread 12 20951 1 Support rod 13 18205 1 Mud flap 13A 18206 1 Mud flap clamp 90019 1 1 4 x 3 4 cap screw gr 5 90009 1 1 4 flat washer Item Part Qty Des...

Page 20: ...Control Assembly 17 D B e d B e d h a p e r h a p e r 1 1A 2A 2 2B 2C 3 4 5 6 6A 18 19 14 15A 15 16 17 15B 7 7A 9A 8 9 10 11 13 24 24 25 26 26 27 28 30 28 26 31 32 33 32 35 40 Decal set not shown...

Page 21: ...155 1 Depth control version 11 18416 1 Rod blade lift 90046 1 5 16 flat washer 20974 1 1 8 x 1 1 2 hairpin cotter 13 18430 1 Spacer quadrant 14 20909 1 Plate tank except B S 20994 2 1 4 x 3 4 self tap...

Page 22: ...19 Little Wonder...

Page 23: ......

Page 24: ...tely by the engine manufacture Therefore there are no warranties made expressed or implied for engines for gasoline powered products by Little Wonder Transportation charges for parts and units submitt...

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