Lissmac SBM-M 1000 D2 Operating Manual Download Page 45

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Service

7. Service

7.1. Service intervals

The following service work should be performed regularly in the specified
intervals (8 h). The intervals are shortened corresponding to multiple-shift
operation.

Service work

Interval

Clean the interior space of the machine and the slag
/ slag capture boxes

daily/once per shift

Clean magnets

daily/once per shift

Replace filter pads

weekly

Rotate the power-pin belts

after 500 operating hours

Change power-pin belts

after 1000 operating hours

Check drive belts and deflection rollers for wear

daily/once per shift

Lubricating the spindle threads for the height
adjustment

monthly

Tensioning and lubricating the chains

quarterly

7.2. Maintenance material

Consumables Designation

Roller bearing lubricant – spindle axes, etc.

Multi-purpose grease
(BP Energrease LS3)

7.3. Tightening torques

All the torques specified here assume steel screw connections.

hexagon head screw /
nut

8.8 10.9 12.9

M4 2,5

4,5

M5 5

7,5

M6 9

M7 14

M8 22

M10 45

M12 75

105

125

M14 115

170

200

M16 180

260

310

M18 260

370

430

M20 360

520

600

M22 490

700

820

M24 620

890

1040

Deslagging machine SBM-M 1000/1500 D2

Summary of Contents for SBM-M 1000 D2

Page 1: ...SSING OPERATING MANUAL DESLAGGING MACHINE SBM M 1000 D2 SBM M 1500 D2 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com ...

Page 2: ......

Page 3: ...phone 49 0 7564 307 0 Fax 49 0 7564 307 500 E mail lissmac lissmac com Web www lissmac com The dissemination or duplication of this operating manual and the reuse or disclosure of its contents are forbidden unless explicitly permitted Non compliance is subject to compensation for damages All rights reserved for the purpose of patent utility model or design patent registration Deslagging machine SB...

Page 4: ... on the machine 12 3 Product description 14 3 1 Appropriate usage 14 3 2 Structure 15 3 3 Control elements 17 3 4 Function 19 3 5 Technical data 20 3 6 Safety equipment 22 4 Preparation for use 23 4 1 Transporting the machine 23 4 2 Storing the machine 24 4 3 Installation and assembly 24 4 3 1 Installing machine 24 4 3 2 Connecting the machine electrically 24 5 Operation 25 5 1 Operation 25 5 2 Ge...

Page 5: ...ity increase 43 6 3 1 Load capacity increase using supports 43 6 4 Replace filter pads 44 7 Service 45 7 1 Service intervals 45 7 2 Maintenance material 45 7 3 Tightening torques 45 7 4 Lubricate the spindle thread for positioning the machining units 46 7 5 Replacing the V belt on the front side of the unit 47 7 6 Replacing the V belt on the back of the unit 48 8 Troubleshooting 49 8 1 Messages 49...

Page 6: ...y directives for accident prevention and environmental protection according to national requirements Along with the operating manual and the valid legal regulations for accident prevention in the country of use and the place of use also recognised technical regulations for safety and proper work are to be observed 1 2 Additional documents Additional documentation of the respective manufacturers of...

Page 7: ... the danger CAUTION This signal word signifies a dangerous situation If the situation is not avoided medium to slight injuries will result The danger symbol can specify the danger NOTE This signal word signifies a situation which presents risks to objects If the situation is not avoided property damage will result The signal word is present without a danger symbol 1 4 Additional representations In...

Page 8: ...g for changeovers and service The operating manual is to be kept permanently at the machine location and easily accessible Perform checks for safe and hazard awareness work by operators while following the operating manual Use required or regulated personal protective clothing e g work gloves safety glasses Observe all safety and danger instructions on the machine Keep all safety instructions and ...

Page 9: ... for the load carrying equipment Only use suitable transport vehicles with sufficient load capacity Reliably secure the machine during vehicle transport Use suitable attachment points Even when moving the machine only for a short distance disconnect the machine from the power mains Perform recommissioning after transport only according to the operating manual 2 5 Normal operation Before beginning ...

Page 10: ...supply Before cleaning the machine with cleaning agents close all openings with suitable materials in which no water or cleaning agent can penetrate for safety or functional reasons Electric motors and switches are especially at risk Do not perform any cleaning with high pressure cleaners Openings which were sealed before cleaning must be completely opened after cleaning Always tighten loosened sc...

Page 11: ...machine electrical equipment Immediately correct deficiencies such as loose connections or scorched cable 2 7 2 Fire hazard Do not process any workpieces which have been treated with a flammable corrosion resistant agent or flammable additive Make sure that the machine is always properly cleaned of machining residues according to the operating manual 2 7 3 Explosion hazard Do not process aluminium...

Page 12: ...al voltage This symbol indicates that there is a danger due to magnetic fields during operation This symbol indicates the danger that hands or body parts can be pulled in and crushed Read the operating manual and follow the information in the operating manual Wear protective gloves when placing and removing workpieces Wear safety glasses when working on the machine Wear hearing protection when wor...

Page 13: ...Safety Notes Deslagging machine SBM M 1000 1500 D2 13 ...

Page 14: ...onging to intended use are Knocking off slag residues after flame autogenous and plasma cutting Use for any other purposes is non intended use The machine must only be installed in an indoor space which meets the following conditions Fortified level floor with a load carrying capacity of at least 2 5 t Temperature range from 10 to 40 C Humidity 5 95 not condensing Non intended use explicitly inclu...

Page 15: ...osed 1 Control and display elements 2 EMERGENCY STOP is used in emergency situations to immediately switch off the machine 3 Upper door on the input side 4 Lower door on the input side 5 Conveyor belt for input of workpieces 6 Adjustable machine feet Deslagging machine SBM M 1000 1500 D2 15 ...

Page 16: ... workpieces 8 Lower door on the output side 9 Upper door on the output side 10 The EMERGENCY STOP button is used to switch off the machine immediately in emergency situations 11 Main switch for turning on off the mains supply for the entire machine 12 Connection for power supply 16 Deslagging machine SBM M 1000 1500 D2 ...

Page 17: ...itch 15 Feed speed controller for feed speed to set the speed of the conveyor belts 16 Feed switch to switch the conveyor belts on off right forwards left reverse 17 EMERGENCY OFF button 18 On switch green and off switch red for the impact motors 19 Display phase sequence incorrect phase sequence incorrectly switched 20 Operating hours counter 21 Display of motor malfunction illuminates once the m...

Page 18: ...mergency operation and for possible fine adjustment Possible damages Before turning the hand the respective position The hand wheels are inten Abb 4 Control elements of hand wheels front side SBM M 1000 1500 D2 unit machining unit 25 Gear selector lever 22 Hand wheel for the upper machining 23 Hand wheel for the sheet thickness 24 Hand wheel for the lower ...

Page 19: ...ler The machining units can also be positioned individually for maintenance adjustment and optimisation of processing Abb 5 Functional elements of the SBM M 1000 1500 D2 26 Upper machining unit with power pin belt 27 Drive for the rear power pin belts 28 Rive for the front power pin belts 29 Conveyor belt 30 Measurement system 31 Lower machining unit with power pin belt 32 Drive for the rear power...

Page 20: ...1 Drive power per feed motor 0 37 kW 0 37 kW Feed motor speed 1410 rpm 1410 rpm Feed motor voltage 400 V 50 Hz 400 V 50 Hz Power consumption of feed motor 1 3 A 1 3 A Feed speed 0 4 m min 0 4 m min Actuator Number of actuator motors 1 1 Drive power actuator motor 120 W 120 W Actuator motor speed 420 rpm 420 rpm Actuator motor voltage 24 48 V DC 24 48 V DC Power consumption 5 A 5 A Transport belt U...

Page 21: ...ed 85 dB A 85 dB A Workpieces Material thickness height of opening for workpieces 5 120 mm 5 120 mm Aperture width for workpieces 50 1000 mm 50 1000 mm Minimum length of workpieces in the direction of travel 150 mm 150 mm Maximum workpiece weight 300 kg per m 300 kg per m Optional by increasing the load applied 750 kg per m 750 kg per m Other data Sheet thickness adjustment electrical electrical T...

Page 22: ...tional EMERGENCY STOP must be acknowledged on the SBM XL Safety strip on the input side of the conveyor belt turns off the feed conveyor belt to prevent pulling in of hands and other body parts The upper switch bar on the input side switches off the feed to prevent hands body parts as well as too much material being pulled into the machine Motor overload switch prevents overloading of the motors A...

Page 23: ...uilt in under the grinding machine 37 WARNING Heavy loads Injury from falling parts Do not stop under the lifted machine Only use lifting gear and loading equipment with sufficient lifting capacity and length To lift the machine secure the lifting gear on the four attachment points with suitable lifting devices Secure the machine by the four attachment points when transporting on a vehicle Insert ...

Page 24: ... 6 until the machine is horizontally level 4 3 2 Connecting the machine electrically DANGER High voltage Death or injury from electric shock Make sure that the main switch 11 is in the Off position Connect the machine to the power supply 12 Place the main switch 11 on the back of the machine into the On position Ensure that both EMERGENCY STOP buttons 10 and 17 are disengaged The machine is ready ...

Page 25: ...elector lever When selecting the individual gears the display and display functions switch to the function pertaining to that gear level Abb 8 Gear selector lever 25 38 Lower unit 39 Upper and lower units 40 Top unit 41 Sheet thickness with the unit up Here the functions of the respective unit can be mechanically preselected The selected functions are shown in the display and can be moved with the...

Page 26: ... fields on the surface of the touch screen 5 4 Structure of the interface 5 1 2 3 4 6 Abb 9 User screen Info area 1 Status display 2 Position of the gear selector lever 25 3 Display of user level 4 Date Time Dependent upon user level 5 Option fields Automatically enabled as needed Main menu 6 Change of user settings and malfunctions 26 Deslagging machine SBM M 1000 1500 D2 ...

Page 27: ... the upper machining unit Manual repositioning of the feed frame Tool change Lower unit Setting of the lower machining unit Manual repositioning of the delivery Tool change Sheet thickness Setting the sheet thickness Manual repositioning of the delivery Change the sheet thickness during operation Contact Contact data Log in User identification Service Operating hours counter Settings time date lan...

Page 28: ... the user log in The user level 0 is active when the machine is switched on User level with the approved actions User Setting sheet thickness Tool change Wear position of machining units Only accessible by LISSMAC Service 0 9 Status display in Info area Pos 1 Machine door not closed All machine doors are closed EMERGENCY STOP is activated General error malfunction see Error messages 28 Deslagging ...

Page 29: ... Service menu 1 Abb 10 User screen start view Select setting 1 in the main screen The operating hours overview is shown 2 Press the forwards button 2 to move the menu onwards Deslagging machine SBM M 1000 1500 D2 29 ...

Page 30: ...ing machine SBM M 1000 1500 D2 1 2 3 4 Abb 11 User screen settings 1 Time setting 2 Date setting 3 Language setting 4 Set the screen brightness Abb 12 Compare axes and reference Only adjustable by LISSMAC Service personnel ...

Page 31: ...e checked for damage visual inspection Place the main switch 11 on the back of the machine into the On position The power supply for the drives is turned on Make sure that all malfunctions are corrected Ensure that both EMERGENCY STOP buttons 10 and 17 are disengaged The machine is ready for operation Before slag removal can begin the following pre requisites must be met The sheet thickness of the...

Page 32: ...nward Abb 13 Setting the sheet thickness NOTE Workpieces remaining in the machine Damage to the machine Make sure that no workpieces are between the feed rollers or in the exhaust duct Drive lever 25 must be put into the lowest position 41 The sheet thickness is shown on the screen The measured sheet thickness can be set using the positioning button 14 Firstly switch on the processing machine 18 o...

Page 33: ...slag removal output The direction and speed of the following components are set commonly Conveyor belt on the input side of the machine Feed rollers in the machine Conveyor belt on the output side of the machine Feed capable of being turned on by customer if available Set the feed speed on the variable controller 15 To switch on the feed turn the feed switch 16 into position Feed is started along ...

Page 34: ...able workpieces Damage to the machine premature wear of the power pin belts Only remove slag of workpieces with the corresponding minimum length 150 mm and minimum width 50 mm and minimum thickness 5 mm and with the same thickness throughout Adjust the material thickness value on the machine for workpieces of different thicknesses as required Distribute workpieces evenly over the width of the conv...

Page 35: ...veyor belt at the input side 5 The turned on grinding units start Feed starts once the grinding motors have reached their maximum rotation speed Set the feed speed using the feed speed controller 15 The workpieces are automatically guided through the machine and processed Take the workpieces from the conveyor belt 7 on the output side Deslagging machine SBM M 1000 1500 D2 35 ...

Page 36: ...e premature wear of the impact belts Reducing the machining unit distance relative to conveyor belt or transport roller position by too much can lead to damage to the power pin belts or to the machine Each reduction in distance of the machining units relative to the conveyor belt or transport roller position increases the wear of the power pin belts The distance of the machining units relative to ...

Page 37: ... 40 Move the machining unit up or down using the positioning button 14 until the desired position is displayed in the upper display Adjust the lower machining unit Abb 17 Set the lower machining unit Place the gear switch 25 into position 38 Move the machining unit up or down using the positioning button 14 until the desired position is displayed in the upper display Deslagging machine SBM M 1000 ...

Page 38: ...removed from the machine before it is switched off Set the feed switch 16 to 0 The conveyor belt stops Push the impact motor off switch 18 The impact motors stop and the power pin belts also stop To turn off the power supply for the entire machine set the main switch 11 to the back of the machine into the Off position The machine must not be turned off directly using the main switch 11 ...

Page 39: ...y The following facts suggest worn power pin belts Increased power consumption of the impact motors Inadequate slag removal result Erratic machining noise The power pin belts should always be rotated or exchanged in pairs Move the machining units apart Push the impact motor off switch 18 Set the sheet thickness to 10mm Move the upper and lower machining units to their end positions Set the gear sw...

Page 40: ...n screw 36 until the power pin belts are relaxed Abb 18 Setting of the upper machining unit Abb 19 Relaxing the power pin belts Remove the power pin belts Clean the drive and deflection rollers after the power pin belts have been removed and check them for damage and wear Insert the impact belts and tighten them Rotate the power pin belts in the opposite direction to the running direction and eith...

Page 41: ...ing power pin belts Ensure that the machine power supply is off at the main switch Only entrust the work to authorised personnel Turn off machine using the main switch 11 Open the doors on the front 3 and 4 Abb 20 Catch boxes and magnets Cleaning the catch boxes At the bottom of the machine there are two catch boxes for slag and material residue which can be removed for emptying Pull out the captu...

Page 42: ... using the lever 35 then remove any slag material attached to the magnets The magnetic sleeve 36 can be pulled down and removed Vacuum out slag and residual material on and around the magnets 34 with an industrial vacuum cleaner Close doors again Slag and material residue must be disposed of in accordance with applicable law 42 Deslagging machine SBM M 1000 1500 D2 ...

Page 43: ... using supports To increase the load bearing capacity for workpieces the conveyor belt is supported by beams The supports can be flipped upwards on the front side When the lower power pin belts are changed both supports must be moved upwards and hung into the holding fixture The supports must be permanently fixed on the back side ...

Page 44: ...the motors Replace filter pads once per week Remove both covers of the filter pads on the control cabinet on the input side and the output side Remove filter pads and clean or replace with new filter pads Place covers on with slight pressure until they engage 44 Deslagging machine SBM M 1000 1500 D2 ...

Page 45: ...ng hours Check drive belts and deflection rollers for wear daily once per shift Lubricating the spindle threads for the height adjustment monthly Tensioning and lubricating the chains quarterly 7 2 Maintenance material Consumables Designation Roller bearing lubricant spindle axes etc Multi purpose grease BP Energrease LS3 7 3 Tightening torques All the torques specified here assume steel screw con...

Page 46: ...ubrication Severe injuries due to rotating power pin belts Ensure that the machine power supply is off at the main switch Only entrust the work to authorised personnel Turn off machine using the main switch 11 Open doors 8 and 9 on the back of the machine Abb 22 Lubrication nipples back of the machine Fill with suitable multi purpose lubricant using a grease gun on the lubrication nipples Close th...

Page 47: ...de v belts Lightly loosen the fastening nuts of the tensioning plate Loosen counter nuts of the tension device and turn back The v belt can be relaxed using the tensioning device Remove the V belt Put new V belt into place Re tension and secure using the tensioning device Tighten the fastening nuts on the tensioning plate again Check the belt tension Deslagging machine SBM M 1000 1500 D2 47 ...

Page 48: ...ve is no longer possible Abb 24 Back of V belt Lightly loosen the fastening nuts of the tensioning plate Loosen counter nuts of the tension device and turn back The v belt can be relaxed using the tensioning device Remove the V belt Put new V belt into place Re tension and secure using the tensioning device Tighten the fastening nuts on the tensioning plate again Check the belt tension ...

Page 49: ...or open Upper front door opened Close door 0011 Door open Door open front bottom Close door 0012 Door open Upper rear door opened Close door 0013 Door open Lower rear door opened Close door 0050 Motor protection exhaust system Motor protection external triggered Reset motor protection Restart see operating instructions for exhaust system 0100 Safety strip Safety strip triggered Release safety stri...

Page 50: ... manual for frequency converter UPPER D unit Miscellaneous Error Status Description Cause Solution 1601 Max end position D upper End position D reached Move from the end position 1602 Min end position D upper End position D reached Move from the end position 1603 Plausibility error D upper No movement Wrong direction Check motor control Check for free movement of the axes Check direction of rotati...

Page 51: ...ol Check for free movement of the axes Check direction of rotation of motor Check measurement system 1804 Lower distance to adjacent axis D lower Collision protection Move with the axes out of the area 1806 Unit open D lower Close units Check wires 1807 Converter D lower Malfunction in frequency converter See operating manual for frequency converter 1900 Motor protection D2 Motor overloaded Check ...

Page 52: ...y the customer themselves contact the following customer service address LISSMAC Maschinenbau u Diamantwerkzeuge GmbH Lanzstraße 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Fax 49 0 7564 307 500 E mail lissmac lissmac com Web www lissmac com 52 Deslagging machine SBM M 1000 1500 D2 ...

Page 53: ... following parts of the machine contain environmentally hazardous substances Electronic components of the controls Gears lubricant Disconnect the machine from the power supply Disassemble the machine into individual parts and dispose of parts which contain environmentally hazardous substances according to the applicable national regulations Recycle the other machine parts according to their materi...

Page 54: ...anual switching elements Fuses and lamps Auxiliary and operating materials Fastening elements such as pegs anchors and screws Bowden cables Lamella Diaphragms Spark plugs glow plugs Parts of reversing starters such as crank cable crank handle crank roller crank spring Sealing brushes sealing rubber splash guard cloths All types of filters Drive and deflector rollers and bracings Cable laying prote...

Page 55: ...Warranty conditions Deslagging machine SBM M 1000 1500 D2 55 ...

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