Lissmac FBM 300 D Operating Manual Download Page 1

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OPERATING MANUAL

JOINT BRUSHING MACHINE

FBM 300 P

FBM 300 D

LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Tel. +49 (0) 7564 / 307 – 0
Fax +49 (0) 7564 / 307 – 500
[email protected]
www.lissmac.com

Summary of Contents for FBM 300 D

Page 1: ...2 OPERATING MANUAL JOINT BRUSHING MACHINE FBM 300 P FBM 300 D LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Tel 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com...

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Page 3: ...Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com Translation of the original operating manual Status 09 2017 The dissemination or duplication of this operating manual in any form or the reus...

Page 4: ...an result The danger symbol can specify the danger CAUTION This signal word signifies a dangerous situation If the situation is not avoided medium to slight injuries will result The danger symbol can...

Page 5: ...ane transport This symbol indicates a projected objects hazard This symbol indicates the noise power level of the machine This symbol indicates ATTENTION Spray with oil spray once per month This symbo...

Page 6: ...auxiliary materials Maintenance service inspection repair and or Transport Along with the operating manual and the valid legal regulations for accident prevention in the country of use and the place o...

Page 7: ...7 42 Notes...

Page 8: ...5 1 7 Packaging and Storage 16 1 8 Environmental protection 16 1 9 Disposal 16 2 Description of the device 17 2 1 Name of machine parts 17 2 2 Safety guards 17 2 3 Technical data 18 2 4 Noise power le...

Page 9: ...orking light in combination with the generator kit is recommended for use at night or in a tunnel Height of handle and its position can be adjusted for better view of brush Optimum weight distribution...

Page 10: ...se above and beyond is not considered intended use The manufacturer supplier assumes no liability for damages caused by failure to comply with the intended use Intended use also includes compliance wi...

Page 11: ...st be trained in the operation and be explicitly in writing authorized by the company to operate the machine Establish responsibilities of the personnel for operating changeover servicing and repairin...

Page 12: ...ing direction The direction of rotation of the brush is opposite to the direction of movement so dirt is not guided back into the already cleaned joint When inserting the tool protect against sharp ed...

Page 13: ...work while using the machine Follow all setup maintenance and inspection activities and schedules prescribed by the operating manual including all information about the replacement of parts assemblie...

Page 14: ...ollowing the service and repair work No rotating tools which have a maximum rotation speed smaller than the nominal speed of the machine can be used 1 5 Safety instructions for special types of danger...

Page 15: ...before use Name expert instructors for the lifting process Lift the machine only according to the instructions in the operating manual and with proper lifting gear Only use suitable transport vehicle...

Page 16: ...cturer If the machine is not immediately put into operation after unpacking it must be protected from moisture and dirt 1 8 Environmental protection Packaging material cleaning agents used or residual...

Page 17: ...Handle Pos 6 Brush protective hood Pos 2 On board tool Pos 7 Parking brake Pos 3 Crane eye lifting point for crane transport Pos 8 Stop Pos 4 Petrol motor Pos 9 Height adjustment crank Pos 5 Type plat...

Page 18: ...Wear hearing protection when working with the machine The details define volume of noise level related to the operator workspace and the noise power level of the machine The measured noise level LwA 1...

Page 19: ...er of 300 mm The impact can be reversely proportional to the weight of the operator Total vibration value FBM 300 P aHV 8 99 m s2 FBM 300 D aHV 13 26 m s2 The following standards were complied with du...

Page 20: ...ely filled with petrol or diesel depending on the design The details and the quality requirements are contained in the operating manual of the fuel motor Lubrication points Moving parts must be lubric...

Page 21: ...on hot motor parts Bodily contact when filling the machine Do not touch any motor parts and or wear gloves Take special caution when filling the machine Fuel storage may only be in authorized contain...

Page 22: ...ake of the machine every time it is turned off or work is interrupted The parking brake Pos 3 is engaged using the height adjustment Loosen the spring lock Pos 1 on the crank Pos 2 of the height adjus...

Page 23: ...broken tools must be replaced immediately Remove the hexagon nut Pos 1 Loosen hexagon nut Pos 2 Remove the brush protective hood upwards Remove the flange nuts Pos 3 using the tool kit and remove the...

Page 24: ...g them with the thumbs The effects of an improperly tensioned drive belt Drive belt too loose Drive belt slips on the v belt pulley no or low power transmission Drive belt tightened too much Excessive...

Page 25: ...till and the petrol motor turned off Flip the cover of the collection basket Pos 2 upwards out of the way Connect the collection basket Pos 2 with the machine at the connecting screws Pos 1 Close the...

Page 26: ...turned off Assembly Remove the brush protective hood Pos 2 upwards Remove the cover Pos 3 of the drive belt Break out the perforations of the cover Pos 3 with pliers Screw in the screw fasteners Pos 4...

Page 27: ...used When transporting the machine unintentional position changes must be prevented Motor oil can leak into the combustion area and damage the petrol motor The transport position includes Parking bra...

Page 28: ...rrying capacity Name expert instructors before the lifting process Only use suitable transport vehicle with sufficient load capacity Lift carefully and pay attention to the centre of gravity Always ke...

Page 29: ...must not leave the intended position of the machine The parking brake must be activated again immediately after positioning Protective equipment The operator must wear personal safety equipment accor...

Page 30: ...a standstill and the petrol motor turned off NOTICE The machine may only be put into operation if all starting preparations see Chapter 5 2 are met If this is not possible the operation of the machin...

Page 31: ...ich is included with each machine Especially pay attention to the safety and maintenance procedures Lubrication Use only high quality grease which meets the specifications on lubrication nipples The l...

Page 32: ...ghten drive belts Motor does not perform the full power See operating manual of the motor Machine does not start Fuel tank empty Refill fuel Fuel filter contaminated Remove and clean fuel filter Main...

Page 33: ...ue in Nm Max tightening torque in Nm Max tightening torque in Nm M4 3 3 4 8 5 6 M5 6 5 9 5 11 2 M6 11 3 16 5 19 3 M8 27 3 40 1 46 9 M10 54 79 93 M12 93 137 160 M14 148 218 255 M16 230 338 395 M18 329...

Page 34: ...on should be used as a proof of already performed maintenance and as a service book All warranty and service work must be entered as proof Machine type Serial number year of manufacture Date Performed...

Page 35: ...ide elements such as guide strips guide bushings guide rails rollers bearings anti slide plating Tension elements from quick coupling systems Flushing head seals Plain and roller bearings which do not...

Page 36: ...440 9 0 galvanised 2 X X 19 206250 WHEEL HEAVY DUTY 250 50 2 X X X 22 300470 CARRIAGE BOLT M8 DIN 603 8 X X 23 201920 WHEEL FIXED CASTOR 100 30 KU 1 X X 26 201123 TYPE PLATE 1 X X 27 300342 HEXAGON HE...

Page 37: ...90 301046 COUNTERSUNK HEAD SCREW 5 16 UNF x 3 4 Din 7991 4 X 91 615015 MOTOR FLANGE 1 X 91 615407 MOTOR FLANGE 1 X 92 615277 SPACER BUSHING X 93 680019 BRASS NUT 1 X X 94 300624 HEX SOCKET HEAD CAP SC...

Page 38: ...ncorrect deliveries when ordering spare parts indicate the complete model designation year of manufacture and the machine number Technical changes may be made We make it explicitly clear that parts no...

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Page 40: ...chine description The joint brushing machine is exclusively intended for brushing joints in concrete or asphalt No saw blades may be used FBM 300 P FBM 300 D Brush width 8 18 mm Brush depth 60 mm Brus...

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