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17/55 

2.1.

 

Name of machine parts 

 

 

 

 

Pos. 1 

Saw blade protective hood 

 

Pos. 2 

Rods of the saw blade protective hood 

 

Pos. 3 

Crane hook 

 

Pos. 4 

Adjustment lever 

 

Pos. 5 

Control panel 

 

Pos. 6 

Connection of electricity  

 

Pos. 7 

Handle 

 

Pos. 8 

Steering rod 

 

Pos. 9 

Cutting depth scale 

 

Pos. 10 

Spray protection 

 

Pos. 11 

Saw blade holder cover 

 

Pos. 12 

Speed indicator 

 

Pos. 13 

Ammeter 

 

Pos. 14 

Saw blade up/down rotary switch 

 

Pos. 15 

Fast gear joystick 

 

Pos. 16 

Driving direction rotary switch 

 

Pos. 17 

Feed speed variable controller 

 

Pos. 18 

Key switch Emergency stop 

 

Pos. 19 

LED Control voltage on/off 

 

Pos. 20 

Control voltage release button  

 

Pos. 21 

Battery voltage indicator 

 

Pos. 22 

Variable controller sinking speed 

 

Pos. 23 

Pressure switch OFF 

 

Pos. 24 

LED display 

 

Pos. 25 

Pressure switch ON 

 

Pos. 26 

Rotary switch for the saw blade speed 

 

Pos. 27 

Water hose 

 

Pos. 28 

Ball valve 

 

Pos. 29 

Pressure disc 

 

Pos. 30 

Saw blade flange 

 

Pos. 31 

Drive motor cover 

 

Pos. 32 

Drive belt tension adjustment screw 

 

Pos. 33 

Fastener of the drive belt 

 

Pos. 34 

Saw arm lubrication points 

 

2.2.

 

Safety guards 

 

Pos. 1 

Saw blade protective hood 

 
 

 

Summary of Contents for COMPACTCUT 800

Page 1: ...1 55 OPERATING MANUAL FLOOR CUTTER COMPACTCUT 800 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com EN...

Page 2: ...2 55...

Page 3: ...0 7564 307 500 lissmac lissmac com www lissmac com Translation of the original operating manual Status 09 2018 The dissemination or duplication of this operating manual in any form or the reuse of co...

Page 4: ...the handling steps makes proper and safe handling of the machine easier Handling instructions for the operator The following warning and safety symbols were attached on the machine Observe the operat...

Page 5: ...ith the machine e g Operating including tooling troubleshooting during operating correction of production rejects service disposal of operating and auxiliary materials Maintenance service inspection r...

Page 6: ...6 55 Notes...

Page 7: ...Name of machine parts 17 2 2 Safety guards 17 2 3 Technical data 18 2 4 Tool kit 18 2 5 Noise power level 19 2 6 Hand arm vibration 19 3 Commissioning 20 3 1 Connections and operating materials 20 3 2...

Page 8: ...rear running wheel sits outside of the saw cut This makes recutting of cut joints easy The LISSMAC swivel arm principle saves time and money Long times for converting from left to right cut are elimin...

Page 9: ...of the floor cutter Any other use or use above and beyond is not considered intended use Intended use also includes compliance with the operating manual and observance of inspection and maintenance ma...

Page 10: ...plicitly in writing authorized by the company to operate the floor cutter 1 3 2 Establish responsibilities of the personnel for operating changeover servicing and repairing the machine 1 3 3 Make sure...

Page 11: ...1 4 2 Commissioning 1 4 2 1 The commissioning of the floor cutter may only be carried out in transport position 1 4 2 2 When inserting the saw blade observe the running direction The cutting process m...

Page 12: ...pen saw blade protective hood 1 4 4 1 Removing or opening of the saw blade protective hood or reaching into the saw blade during cutting is prohibited This work may only be carried out with the saw bl...

Page 13: ...red against unexpected application of power 1 4 7 4 Before cleaning all openings in which no cleaning agent should penetrate due to safety and or functional reasons must be covered and glued Electric...

Page 14: ...ble national guidelines 1 5 3 2 To prevent dust build up during cutting the saw blade must be cooled using water Dry cutting is prohibited 1 5 4 Noise 1 5 4 1 See 2 5 Noise power level of the machine...

Page 15: ...acturer If the machine is not immediately put into operation after unpacking it must be protected from moisture and dirt 1 8 Environmental protection Packaging material cleaning agents used or residua...

Page 16: ...16 55 2 DESCRIPTION OF THE DEVICE...

Page 17: ...ng direction rotary switch Pos 17 Feed speed variable controller Pos 18 Key switch Emergency stop Pos 19 LED Control voltage on off Pos 20 Control voltage release button Pos 21 Battery voltage indicat...

Page 18: ...25 4 mm 6xM8 TK120 125mm Feed drive unit Electric 12 V Cutting gear infinitely variable control 0 5 8 m min Fast gear 33 m min Drive motor Electric motor Voltage 400 V Current Consumption 32 A Output...

Page 19: ...noise power level 4 dB for the A value emission noise pressure level Measurement of the emission noise pressure level is done in compliance with EN ISO 3744 EN 13862 and guidelines 2000 14 EC 2 6 Han...

Page 20: ...bar Otherwise use a pressure reducer and reduce the water pressure to max 5 bar Lubrication points Moving parts must be lubricated on the lubrication points at regular intervals The manufacturer uses...

Page 21: ...tective hood upwards Pos 1 Remove the flange nuts with the tool kit and remove the pressure disc pos 29 Note When installing the saw blade ensure that the flange surfaces pos 29 and 30 are clean The s...

Page 22: ...e thumb 3 5 2 Removal or retightening the drive belts Danger Removing or opening of the saw blade protective hood Pos 1 or reaching into the rotating saw blade during cutting is prohibited These works...

Page 23: ...damage to the saw blade Drive motor is turned off The steering rod to the machine is folded away Steering rods are retracted into the frame Power cable is removed from the floor cutter 4 2 Moving the...

Page 24: ...ors before the lifting process Only use suitable transport vehicle with sufficient load capacity Lift carefully and pay attention to the centre of gravity Always keep an eye on the floor cutter Secure...

Page 25: ...tting is prohibited These works may only be carried out with the saw blade at a standstill and the drive motor turned off Note The machine is only to be operated on electrical circuits with a ground f...

Page 26: ...itions must be mounted Check saw hood and spray protection Put the floor cutter in position and fold steering rod down The water cooling system must be functional Plug in electricity connection 400V 3...

Page 27: ...ton Pos 20 Start the saw blade using the pressure switch Pos 25 Set the saw blade speed using the rotary switch Pos 26 Saw blade mm 400 500 600 700 800 900 1000 45 m sec concrete 2150 1720 1430 1230 1...

Page 28: ...the direction instructions for feed and height adjustment are reversed Remove saw blade protective hood Pos 1 and spray Pos 10 from the floor cutter Disconnect water line Pos 27 Turn control panel Po...

Page 29: ...ired to cut wall corners open Turn off drive motor and wait until the saw blade is not running anymore Loosen the screws on the side of the saw blade protective hood Pos 1 Fold up the front part of th...

Page 30: ...e cleaning agents may be used Lubrication Use only high quality grease which meets the specifications on lubrication nipples The lubricant used for the floor cutter is called Energrease LS2 BP before...

Page 31: ...etighten drive belts Control cannot be turned on Drive motor was overloaded Press fuse in the motor cover Open the upper part of the housing and press the button next to the operating hours counter Ba...

Page 32: ...ue in Nm Max tightening torque in Nm Max tightening torque in Nm M4 3 3 4 8 5 6 M5 6 5 9 5 11 2 M6 11 3 16 5 19 3 M8 27 3 40 1 46 9 M10 54 79 93 M12 93 137 160 M14 148 218 255 M16 230 338 395 M18 329...

Page 33: ...n should be used as a proof of already performed maintenance and as a service book All warranty and service work must be entered as proof Machine type Serial number year of manufacture Date Performed...

Page 34: ...tools are marked in colours Depending on the application purpose and area tools are different To have the best results the parameters must match With this diagram the optimal cutting performance can b...

Page 35: ...35 55 8 CONDITIONAL CONNECTIONS Conditional connections according to EN 61000 3 3 or IEC 61000 3 11 RA 0 15 jXA 0 1 at 50 Hz RN 0 1 jXN 0 06 at 50 Hz...

Page 36: ...ide elements such as guide strips guide bushings guide rails rollers bearings anti slide plating Tension elements from quick coupling systems Flushing head seals Plain and roller bearings which do not...

Page 37: ...agon head screw DIN 933 16x40 mm galv 2 1019 200203 Chain sprocket 1 2x5 16 Z 16 2 1020 601068 Chain sprocket 1 2 x5 16 Z12 1 1021 300179 Steel washer DIN 125 A 17 0 mm galv 2 1022 601060 Motor flange...

Page 38: ...ut DIN 934 10 0 galv 1 1071 360042 Countersunk head screw with allen key DIN 7991 5x16 galv 4 1072 300342 Hexagon head screw DIN 933 10x25 galv 3 1073 300661 Countersunk head screw with allen key DIN...

Page 39: ...00440 Lock nut Skindicht PG 11 3 2041 461759 Cable gland PG 11 EMV 3 2042 400957 Wire flexible 1 40 m 1 2043 400195 Wire flexible 0 50 m 1 2044 400105 Wire flexible 1 70 m 1 2047 300298 Cylinder head...

Page 40: ...2115 300559 Lock nut BIW V shape 6 x 12 1 2116 300048 Safety screw 2 2117 601198 Gas lever plate 1 2118 601218 Gas lever holder 11 2119 300124 Hexagon head screw DIN 933 8x20 galv 1 2120 601351 Univer...

Page 41: ...crew 1 3028 613115 Hose nipple 1 3029 300135 Single ear clamp 16 5 R 2 3030 200322 PVC hose 1 00 m 1 3031 280108 GEKA coupling MS 1 2 1 3033 360050 Countersunk head screw with allen key DIN 7991 10x25...

Page 42: ...V belt pulley RD 80x73 6 GROOVES SPZ DW 71 1 x 3077 300039 Set screw DIN 913 6x8 galv 1 3078 601039 Steel nut 1 3079 360012 Cylinder head screw with hexagonal DIN 912 8x 35 galv 1 3080 208140 Ball be...

Page 43: ...Type plate empty 1 4026 692360 Cover compl 1 4027 200237 Handle plastic black 6 5 mmx122 mm 1 4028 402133 Socket insert 42 PIN 1 4029 402131 Sleeve housing 10 pin 1 4030 460401 Brass reduction PG 29x...

Page 44: ...s 5013 402343 Emergency Stop palm button 1 5014 280111 Identification sign Emergency stop 1 5015 402344 Emergency Stop contact element 5016 402344 Emergency Stop contact element 5017 403096 Battery mo...

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Page 54: ...ion The floor cutter is exclusively intended for cutting joints in concrete or asphalt COMPACTCUT 800 Cut depth max 420 mm 520 mm Max saw blade 1000 mm 1200 mm Saw blade holder 25 4 mm 25 4 mm 6xM8 TK...

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