Lippert Components Power Gear SlimRack Slide-out Installation And Service Manual Download Page 2

Rev: 05.24.2016

Page 2

Slim Rack Slide-out Manual

TABLE OF CONTENTS

System Information

 

2

Component Descriptions 

2

Installation

 

3

General Requirements 

3

Mechanical Components 

3

Electrical Components 

5

Programming

 

6

Setting the Retracted Stop Point 

6

Setting the Extended Stop Point 

6

Installation Issues

 

6

Operation

 

7

Prior To Moving the Slide-Out Room: 

7

Extending the Room 

7

Retracting the Room 

7

Preventative Maintenance

 

7

Troubleshooting

 

8

Override Mode

 

9

Manual Emergency Retract Mode 

9

Alternate Overrides 

10

Notes

 

13

System Information

The Power Gear Slim Rack Slide-out System is a rack and pinion design operated by a 12 Volt DC gear motor. 
Slide-out systems are engineered to provide years of trouble-free service.  Changes to weight, stroke, weight 
distribution, rail position, controller, power supply, seals, slide toppers, ramps, rollers, etc. all have an effect 
on the performance of the system.  In order to secure warranty coverage, each new application or changes 
to existing applications

 MUST 

be audited and approved by Power Gear with a signed document.  Audits can 

be arranged by contacting your account representative.

Component Descriptions

• 

Rocker switch that mounts to the wall. It allows room movement and provides end user feedback.

• 

A specially designed control box that gives the user full control of room movement, in or out. The 
control has programmable stops that stop the motor when the room is fully extended or retracted and 
the ability to detect faults for ease in troubleshooting.

• 

Vertical channel with 12V DC gear motor and gear rack arms that mount into the side wall opening and 
slide-out room.

• 

Harnesses to connect the touch pad and motors to the control box.

• 

Floor rollers (not supplied by Power Gear) that support the room's weight while extending and retracting 
the room. Only floor rollers approved by Power Gear can be used with the system. Contact Power Gear 
for recommended rollers.

Summary of Contents for Power Gear SlimRack Slide-out

Page 1: ...e 1 3010002813SlimRackSlide outProgrammingInstallationandServiceManual Slim Rack Slide out INSTALLATION AND SERVICE MANUAL Copyright LCI Power Gear Issued October 2015 3010002813 Rev OG Controls 1510000236 and 1510000276 ...

Page 2: ...ave an effect on the performance of the system In order to secure warranty coverage each new application or changes to existing applications MUST be audited and approved by Power Gear with a signed document Audits can be arranged by contacting your account representative Component Descriptions Rocker switch that mounts to the wall It allows room movement and provides end user feedback A specially ...

Page 3: ...ction With Drill Fixture A A Drill Fixture Fig 1 is used to pre drill the mounting holes for the end brackets and maintain even spacing between the upper and lower gear rack arms Even spacing between the gear rack arms and the location of the end brackets is critical for proper operation of the slide out Drill Fixtures are reusable from system to system Drill Fixtures are not supplied with the sys...

Page 4: ...in position reinstall the removed flanges Installation of the vertical channel assembly is now complete Electrical Components 1 Mount the controller in a clean and dry weather tight location that will keep it from being damaged but is easily accessible for service The controller is not waterproof 2 Determine location to mount the rocker switch Fig 5 The location needs to be in view of slide out ro...

Page 5: ...n to the proper receptacle at the control box See Fig 7 below for proper slide out motor designation Failure to properly connect the motors to the control will result in problems for future troubleshooting The control will identify the incorrect motor during a fault 7 Route and attach the proper gauge wire from the control to the 12V DC battery It is recommended that this circuit be protected with...

Page 6: ...itch Fig 8A 2 Move the room to the fully extended position Press and hold the OUT switch for 2 seconds after the room stops moving Release the wall switch 3 Visually inspect the room seal to make certain the room is fully extended If it is not push and hold the OUT button until fully extended This procedure may need to be repeated until both sides of the slide out are fully extended Fig 8 A B Inst...

Page 7: ...ton when the room is fully extended and stops moving 8 If equipped turn off the on off switch or key Retracting the Room 1 The engine or generator must be running or the coach must be plugged into shore power 2 Transmission must be in park or neutral if applicable 3 Set the park brake if applicable and level the unit 4 If equipped turn on the on off switch or key 5 Press and hold the IN button Fig...

Page 8: ...ssed multiple times to fully retract or extend the room Take the unit to an OEM authorized dealer for service NOTE The control box will return to normal operation mode after 5 minutes of inactivity or by cycling power to the control box Fault Code Flashes Fault Type Description Why What Should Be Done Green Flash Red Flash 1 1 Minor Park Brake Not Set Park Brake not set if applicable Ground signal...

Page 9: ...ated at the top of the channel 2 If applicable remove the top screw from the bulb seal at the top of the vertical channel Fig 10A 3 Pull down the bulb seal and remove the motor cover Fig 11 The motor cover may stick to the bulb seal 4 Using a pick tool remove the end of the retaining spring from the motor spring clip Fig 12A 5 Unplug the motor from the harness and remove the motor by lifting it up...

Page 10: ...ete as damage to the room may result It may also be possible to manually retract the room by using a ratchet and socket attached to the end of the coupler Fig 14 1 You will first need to follow steps 1 6 under the Manual Retract Mode section to remove the motor 2 Place a socket wrench with a 3 extension and 5 8 deep well socket Fig 15 through the motor access opening and seat the socket onto the c...

Page 11: ...Rev 05 24 2016 Page 11 Slim Rack Slide out Manual Fig 17 Wiring Information for Control Box 151000276 ...

Page 12: ...Rev 05 24 2016 Page 12 Slim Rack Slide out Manual Fig 18 Wiring Information for Control Box 151000236 ...

Page 13: ..._____________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ _________________________________________________________________________________________...

Page 14: ...use shall void any applicable warranty The information contained in this manual is subject to change without notice and at the sole discretion of LCI Revised editions are available for free download from www lci1 com Please recycle all obsolete materials For all concerns or questions please contact Lippert Components Inc Ph 574 537 8900 Web lci1 com Email customerservice lci1 com Rev 05 24 2016 Pa...

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