Lipco HSA 30 Original Instructions Manual Download

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Translation of

Hydraulic shaker HSA 30 for narrow cultivation

original instructions

LIPCO GmbH
Am Fuchsgraben 5b
D-77880 Sasbach
Tel.

+49 7841 6348-0

Fax

+49 7841 6348-300

E-mail

[email protected]

Web

www.lipco.com

Summary of Contents for HSA 30

Page 1: ...nslation of Hydraulic shaker HSA 30 for narrow cultivation original instructions LIPCO GmbH Am Fuchsgraben 5b D 77880 Sasbach Tel 49 7841 6348 0 Fax 49 7841 6348 300 E mail mail lipco com Web www lipco com ...

Page 2: ...idents resulting from non observance of the operating instructions for which our company will not accept re sponsibility This Instruction and Maintenance Manual is to be considered as an integral part of the machine itself and therefore it must always ac company the machine when it is sold even in the event of its sale to third parties If you keep this manual in a safe place and in good condition ...

Page 3: ...echnical details special equipment 10 9 Technical data 11 10 Functions of shaking arm 12 11 Attachment to tractor 13 12 Attachment of the universal joint shaft 15 13 Operating HSA 30 17 14 Driving on public roads 19 15 Maintenance 20 15 1 Hydraulic unit 20 15 2 Transmission of hydraulic pump 22 15 3 Shaking unit 23 15 4 Lubrication chart 24 16 Others 26 17 Machine storage 27 18 Machine disposal af...

Page 4: ...miliar with the unit and informed about possible risks must carry out any work maintenance and repair on the LIPCO hydraulic shaker HSA 30 Please observe the relevant accident prevention regulations as well as the other generally recognized maintenance safety industrial medicine and road traffic rules and instructions The manufacturer cannot held liable for damage resulting from unau thorized modi...

Page 5: ...ng signs attached to the machine Before operating the machine always read the oper ating manual and comply with all safety instructions Always shut off the motor and remove the ignition key when performing maintenance or repairs Operate the unit only at the specified speed max 540 rpm ...

Page 6: ...he tractor towards LIPCO HSA may knock the machine which is still sitting on his supports Secure the unit carefully before lying down beneath the unit for repair or control purposes No persons or additional material are allowed on LIPCO HSA during operation or during driving on public roads In case of loss of hydraulic oil it is strongly recommended to stop the work immediately and to repair the d...

Page 7: ... 30 28 09 2019 The warnings and signs attached to the machine give important information on safe operation observing these instructions en sures your safety Persons not involved must keep out of the work area of the ma chine Keep children away from the LIPCO HSA ...

Page 8: ...oses and ope rating elements that they are in properly condition Switch off PTO drive and tractor prior to any repair maintenance or cleaning operation Driving on public road shaker unit must be in adequate safe po sition Drive slowly with shaking unit in working position Operate the shaking head only when the tractor is standing still Never climb on the machine during any operation Never remove a...

Page 9: ... occupational health and traffic safety regulations Note Because of the maximum allowable additional tractor load please refer to adequate information given by tractor manufac turer Lifting the LIPCO HSA with tractor s 3 point linkage will increase tractor s axle load Note Keep in mind the condition for maximum allowable slop angle of the combination of tractor LIPCO HSA Check especially the instr...

Page 10: ...a tion LIPCO standard aggregate with own hydraulic Pressure control valve with manometer for infinitely variable ad justment of the contact pressure on the gripper jaws Shaking is starting electrically Hydraulic upper guide rod fitting length depends on tractor Universal joint shaft 8 Technical details special equipment Overrun brake hydraulic Backfitting of the overrun brake Rear attachment inclu...

Page 11: ...19 9 Technical data Lateral range from center of tractor 1 20 2 80 m Parallel shift max 0 65 m Gripper 0 08 0 25 m Shaking efficiency Bup to 400 trees hour Required power 40 kW Weight Gripper parallel shift 345 kg Pump aggregat 180 kg Main dimensions in public road condition ...

Page 12: ...ns Hydraulic shaker HSA 30 12 32 220074 01 EN BA HSA 30 28 09 2019 10 Functions of shaking arm The shaking arm has following functions Lateral shift von 1 20 m 2 80 m Parallelogram shift Clamp 90 0 Tree clamping ...

Page 13: ...g bolts through the suspension of the lower link and secure with linch pin Tigthen lower link Lift LIPCO HSA with tractor and remove all 5 supports 5 supports Fig 1 Store supports in suitable location for later re use Note Lower links of the tractor may only be plugged between the mounting brackets of the HSA Depending on category CAT 1 CAT 2 of tractor reductions will be required for upper link F...

Page 14: ...f Anschluss berücksichtigen Connecting hydraulic hoses to tractor check correct coupling color see Fig 3 red pressure hose coming from tractor blue return hose pressure less Fig 3 Prior to connecting the hydraulic hoses clean the coupling ele ments on tractor and machine side properly Note Any dirt within the hydraulic circuit will damage the sealing of hy draulic valves and hydraulic motor ...

Page 15: ...nnecting the LIPCO HSA to the tractor check the length of the universal joint shaft Caution Maximum overlapping is desirable Minimum overlapping is 0 5xOL 50 of maximum overlapping OL See Fig 5 When connecting to a different tractor check the length again When the machine is not in use locate the universal joint shaft in the support provided for this purpose When connecting the universal joint sha...

Page 16: ... swiveling area for the universal joint shaft is possible in all operating positions Do not use safety chains for suspending the universal joint shaft For your personal safety it is important that worn or damaged safety parts are replaced immediately If the LIPCO HSA is not in use then locate the universal joint shaft in the adequate hook Connecting the universal joint shaft to the tractor check t...

Page 17: ...ity Blue knob on pressure regulator Fig 8 Fig 8 Functions of different Joystick levels level 1 Level 1 is activ without pressing green button In level 1 following functions are available Open clamp 90 Close clamp 0 Tree clamp Shaking as long as red but ton is pushed Fig 9 Functions of different Joystick levels level 2 Following functions are activated by keeping green buttons pushed Lateral shift ...

Page 18: ...king unit to center of tree F1 Joystick level 1 green button not activated F2 Joystick level 2 activated by pushing green button Activate functions as shown F2 lateral shift out F1 close clamp to 0 F2 swivel parallelogram in a way that 0 clamp is touching tree from outside F1 Activate tree clamp F1 release shaking by keeping red button pushed ...

Page 19: ...mp automatically Proceed to next tree and repeat procedure from before Vorgang wiederholen 14 Driving on public roads Driving on public roads with LIPCO HSA attached to tractor Switch off hydraulic drive PTO drive shaft To get a minimum protrusion of LIPCO HSA to tractor please set as follows Lateral shift completely in Set clamp to 90 Parallelogramm completely in ...

Page 20: ...level in hydraulic tank Maximum oil level approx mid dle of oil level indicator measured in horizontal condi tion Fig 11 Add HLP HM 46 hydraulic oil if missing Fig 11 Replace hydraulic oil every 200 Working hours but at least 1x per year It is recommended to do it at beginning of the season Hydraulic oil Type HLP HM 46 Volume 35 l Oil change Drain used oil via drain plugs on lower side of oil tank...

Page 21: ...l indicator in outer tank Venting screw of inner tank Fig 13 Close both drain caps on lower side of oil tank Fig 12 Slowly fill in new oil via oil filler cap till it is visible on lower side of inner tank venting screw Close venting screw Proceed with filling procedure up to the middle of oil level indica tor Close oil filler cap Change of filter cartridge Change filter cartridge parallel to hydra...

Page 22: ...ion of hydraulic pump Replace transmission oil every 200 Working hours but at least 1x per year It is recommended to do it at beginning of the sea son Transmission oil Type SAE 90 Volume 0 2 l Oil level indicator Required oil level center of indicator Drain screw Fig 15 Oil filler cap Fig 16 ...

Page 23: ...s but at least 1x per year It is recommended to do it at beginning of the sea son Shaking unit oil Type SAE 90 Volume 1 5 l Shaking unit drain of used oil Drain plug see on lower side of shaking unit Drain filler plug Fig 16 For refilling of shaking unit tilt shaking head sideward 90 and fill with oil volume see above Close drain filler plug ...

Page 24: ...brication chart Lubricate following points on a regular base Guide tube of lateral shift Lubricate guide tube on left side all around Fig 17 Guide tube of lateral shift Lubricate guide tube on right side all around Fig 18 Guide tube of tree clamp Lubricate guide tube all around Fig 19 ...

Page 25: ...tion chart of PTO drive shaft Fig 20 Lubrication of bearing Lubricate bearing depending on usage on a regular base upper and lower side To prevent the shaking unit from excessive load the com plete unit is freely suspended with 4 chains Fig 21 Shaking unit supension To prevent the shaking unit from excessive load the com plete unit is freely suspended with 4 chains Check suspension chains for dama...

Page 26: ...equire ments regarding the maximum period of usage Check suspension chains for hydraulic shaking unit Replace them if necessary Tighten screws nuts according to following chart For the first time after 10 hours of operation later on at the be ginning of the season Strength class 8 8 Tightening torque Nm M4 2 7 M5 5 5 M6 9 7 M8 23 M10 47 M12 80 M14 130 M16 196 M18 270 M20 385 Tightening torque Nm v...

Page 27: ...place worn and or damaged parts Check that all studs and nuts are tightened properly Check oil grease level Lubricate metallic unpainted components from corrosion then store LIPCO HSA in an ambient dry area for later use Note For re use please follow chapter 15 Maintenance 18 Machine disposal after end of lifetime A disposal of the complete machine or machine components and the operating supplies ...

Page 28: ...Instructions Hydraulic shaker HSA 30 28 32 220074 01 EN BA HSA 30 28 09 2019 19 Notes ...

Page 29: ...Instructions Hydraulic shaker HSA 30 29 32 220074 01 EN BA HSA 30 28 09 2019 ...

Page 30: ...ims can be asserted only after examination and or return of the defective parts The returned parts must be accompanied by the completed warranty application The warranty will be voided if the user modifies the original construction of the machine if parts other than original replacement parts from LIPCO are used in the event of incorrect operation if the maximum power is exceeded in the event that...

Page 31: ...30 Serial no Year of manufacture The manufacturer declares expressly that the machinery fulfills all the rele vant provisions of the Directive 2006 42 EC To implement the safety and health requirements as stated in the CE Di rective the following standard s and or technical specification s has have been applied EN ISO 4254 1 06 06 EN ISO 12100 1 EN ISO 12100 2 EN ISO 14121 1 DIN EN 907 07 97 This ...

Page 32: ...32 32 Design mail bauer ib com ...

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