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If desired, the pump may be operated continuously during the heating season. Should you
decide to wire the pump in this manner, it should be wired to the same supply circuit as the
boiler to prevent the pump from being turned off while the boiler is still powered.

Thermostat Connection

The   thermostat   connection   is   24   volt   AC.  

Only connect the thermostat after all

other work is complete, the entire heating system is filled with water and
is thoroughly purged of air.

 The thermostat is connected to the terminals T1 and T2 on

the control circuit board (see Fig. 4). In zoned systems, the end switches of all the zone valves
may   be connected   in   parallel  and   hooked   up  to  the  thermostat  connection  on the  control
board. For a typical system (see Fig. 5).

Thermostats described as “Power Stealing” or as “Parasitic Thermostats”
must not be used.

Thermostat Cycle Length and Anticipator

Electronic   thermostats   typically   have   provisions   for   the   cycle   length,   and   type   of   heating
system. The instructions for the thermostat should be followed.

Older thermostats with anticipators should be set to 0.2 amps. Failure to correctly adjust this
setting may result in unsatisfactory comfort conditions, and could result in damage to the
thermostat.

In zoned systems where the thermostat is controlling a zone valve, or circulation pump and not
the boiler, the anticipator should be set to match the current draw of the zone valve being used.

This setting may have to be adjusted slightly to ideally match the boiler control system to the
thermostat, as well as overcome the normal inertia of the radiation system. A setting too low
will   be   characterized   by   a   short   cycle,   which   does   not   allow   the   room   temperature   to   be
satisfied before the boiler shuts down. A setting too high will be characterized by a long cycle,
which allows the room temperature to rise too high before the boiler shuts down. Adjustments
should be made to the setting, if required, but should not exceed 0.1 amps per adjustment.

Temperature Control Setting (Aquastat)

The boiler has a temperature control knob, known as an aquastat on the lower left corner of
the control board. This sets the maximum temperature that the boiler will operate at. The
internal control system monitors the water temperature in the tank and modulates the heating
elements to maintain the water temperature. Note that the setting on the knob only sets the
maximum temperature, it is normal for the boiler to operate at lower temperatures than this
setting at times, this is especially true in the spring and fall when it is not so cold outside. 

The

actual temperature setting you need to set it to will be determined by the type of

7

Summary of Contents for LEB Series

Page 1: ...an appropriate antifreeze Do not use any other liquids especially methanol automotive antifreeze or any kind of oil Do not exceed 50 antifreeze TM LION BOILERS LEB Series Boiler Installation Manual LE...

Page 2: ...2...

Page 3: ...cy for the additional load of the boiler All models require connection of 240 volt single phase power to terminals L1 and L2 and connection of a neutral conductor to the N terminal see Fig 4 Introduct...

Page 4: ...tures are generally 90 F to 110 F Minimum Recommended Operating Pressure 12 PSI Warning The control transformer is sized to power only the internal controls External devices must be powered from a sep...

Page 5: ...circuits are used valves are usually required to balance the flow in each circuit to provide uniform heating A zoned heating system is also possible with separate heating zones and individual thermost...

Page 6: ...e pressure relief valve slope downwards and the end must be open to the atmosphere The discharge line should terminate at a drain 6 inches above the floor level 6 Install inlet and outlet piping 7 An...

Page 7: ...zoned systems where the thermostat is controlling a zone valve or circulation pump and not the boiler the anticipator should be set to match the current draw of the zone valve being used This setting...

Page 8: ...the thermostat wires until the entire system is full of water and thoroughly purged of air The automatic air vent is to assist in removing air from the top of the tank to prevent elements from burnin...

Page 9: ...cipator setting Check pump circulation Boiler operates continuously Check anticipator setting Boiler noisy Oversized pump Flow rate too high Flow rate too low Pump location incorrect Boiler not heatin...

Page 10: ...oiler The obligation of the Manufacturer to repair replace or refund the purchase price exists provided the defective part or complete unit is returned to the Manufacturer ANY AND ALL TRANSPORTATION C...

Page 11: ...ITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS LIMITED WARRANTY THE MANUFACTURER S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SE...

Page 12: ...12...

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Page 17: ...uity Replace with a new fuse of the correct type if necessary b Otherwise replace the existing fuse 3 Check that there is 24 volt AC power on the secondary side of the transformer This is where the tw...

Page 18: ...eeds to be replaced c If they still do not come on then the control board needs to be replaced d If the element relay indicator lights come on but the power relays do not come on then the high limit c...

Page 19: ...sable to also change the relay connected to that element If you have gone through the above steps and the boiler is still not working please contact us for assistance Concept Manufacturing Inc Box 230...

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