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LinMot EM01-48, Installation Manual

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LinMot EM01-48 Installation Manual Download Page 7

Installation Guide Linear Modules 

 

ENG 

NTI AG / LinMot 

EM01-48 

Page 7 / 36 

3  Intended Use 

3.1  Designation Code 

EM01-48-1200_1015_1C48x150G-HP-BE02-MD02-C 

 

 

 

 

 

 

 

 

 

Connector type 

 

 

 

 

 

 

 

 

Mechanical design 

 

 

 

 

 

 

 

 

Bearing type 

 

 

 

 

 

 

 

 

Carrier type 

 

 

 

 

 

 

 

 

Number of carriers 

 

 

 

 

 

 

 

 

Carrier stroke 

 

 

 

 

 

 

 

 

Overall length 

 

Module type 

3.2  EM01 Linear Module 

 

 
LinMot EM01 linear modules are moving stator applications with tubular linear motors for use in industrial 
and commercial installations. The mechanical design is based on a special aluminium profile on which up to 
two high-precision profile rail guides are attached. Use of ball bearings in the carriages guarantee a reliable 
and smooth operation, support of external forces, torques and bending moments. These products offer high 

Guide profile 

Rail guide 

Carriage with 

mounting plate 

Option: Trailing Chain Kit 
(with mounting brackets) 

Stator 

Option: External Sensor 
(Sensor Kit, Stripe) 

End plate 

Cable connector 

Summary of Contents for EM01-48

Page 1: ...NTI AG LinMot Dok Nr 0185 0173 E_1V1_IG_Linear_Guides_EM01 48 Installation Guide Linear Modules ENG EM01 48 ...

Page 2: ...1 6 Start up 12 6 1 LinMot Drive Setup 12 6 2 Setting the Parameters 12 6 2 1 Defining Payload 12 6 2 2 PID Controller 12 6 2 3 Achieving Full Stroke Length 12 6 3 Master Slave Configuration 12 7 Accessories 13 7 1 Trailing Chain Kits 13 7 1 1 Dimensions 13 7 1 2 Overview Trailing Chain Kit 14 7 1 3 Assembling Instructions 15 7 2 Motor Cables 17 7 2 1 Motor Cables for Direct Wiring 17 7 2 2 Motor ...

Page 3: ...nd Lubrication 25 8 3 1 Carriage Rails and Carriages Cleaning and Lubrication 25 8 3 2 Linear Motor Stator and Slider Cleaning and Lubrication 26 9 Storage Transport Installation Altitude 26 10 Dimensions Weights 27 10 1 EM01 48 xxx_xxx_1CE48x150G HP 27 10 2 EM01 48 xxx_xxx_1CE48x240F HP 28 10 3 End Plates 29 10 4 Mounting Plate EM01 48 xxx_xxx_1CE48x150G HP 30 10 5 Mounting Plate EM01 48 xxx_xxx_...

Page 4: ... all liability for damages and expenses caused by incorrect use of the products This also applies to false applications which are caused by NTI AG s own data and notes for example in the course of sales support or application activities It is the responsibility of the user to check the data and information provided by NTI AG for correct applicability in terms of safety In addition the entire respo...

Page 5: ...on Risk of Electric Shock Before working make sure that there are no high voltages Fast moving Machine Parts The sliders of LinMot linear motors are fast moving machine parts All necessary precautions must be taken to prevent persons approaching the moving elements during operation provide covers guards etc Automatic Restart The motors can start automatically under certain cricumstances If necessa...

Page 6: ...ors correspond mechanically to the respective standard stators and are to be handled in exactly the same way in terms of assembly For special features please refer to the safety manual Item No 0185 1174 Slider Linear motor sliders consist of a high precision thin walled stainless steel tube in which the neodymium magnets are housed The LinMot sliders should be handled with care Avoid contact with ...

Page 7: ...ons with tubular linear motors for use in industrial and commercial installations The mechanical design is based on a special aluminium profile on which up to two high precision profile rail guides are attached Use of ball bearings in the carriages guarantee a reliable and smooth operation support of external forces torques and bending moments These products offer high Guide profile Rail guide Car...

Page 8: ... external encoders are available as an option for the E01 Guides Together with a magnetic band the external sensors provide a high resolution linear measurement system 3 4 Technical Data Carriage Kits The values for mass and friction are important for the configuration assistant of the LinMot Talk software 1Prevented by second carriage EM01 48x150G 48x240F Static Load Rating per carriage 15400 N 3...

Page 9: ...ld be pressed to the reference surface to get the best accuracy and alignment EM Module profile is equipped with T Slots on the bottom and back side through its entire length These can be used to mount the guide Depending on the length of a guide and application a sufficient amount of T Nuts must be used Installation on the back is allowed only for lengths up to 1200 mm The following sketches show...

Page 10: ...ate is equipped with multiple bores and fittings for parallel pins The centre of gravity of the load mass should be centred and as close as possible to the mounting plate to ensure even distribution of the mass between carriages For example 24 x M6 thru bores indexes with 0 that can be used for installation of the load You can find complete dimensions in the dimensions chapter Before performing in...

Page 11: ...ding radius stationary 50 mm 2 in 50 mm 2 in Min bending radius moving Not suitable for applications with moving motor cable 100 mm 4 in No torsion Approval UL CSA 300V UL CSA 300V Material wire insulation TPE U TPE E Material cable sheath PUR PUR Oil resistance very good very good Chemical resistance to acids alkalis solvents hydraulic fluid good good Outdoor durability very good very good Flamma...

Page 12: ... the chapter Technical Data Carriage Kit Proceed througt wizard step by step following more detailed instructions in LinMot Talk user manual which can be downloaded from www linmot com 6 2 1 Defining Payload Together with the moving masses the mass of the load must be counted in In some applications the mass of the cables must be considered 6 2 2 PID Controller Recommended values are higher than d...

Page 13: ... brackets srews 0150 4815 EM01 TC700 48x18 Trailing Chain Kit for EM01 48 Trailing chain brackets srews 0150 5310 EM01 TC800 48x18 Trailing Chain Kit for EM01 48 Trailing chain brackets srews 0150 4816 EM01 TC900 48x18 Trailing Chain Kit for EM01 48 Trailing chain brackets srews 0150 5311 EM01 TC1000 48x18 Trailing Chain Kit for EM01 48 Trailing chain brackets srews 0150 4817 EM01 TC1200 48x18 Tra...

Page 14: ...150 5310 68 5 2 69 300 11 81 700 27 56 EM01 TC800 48x18 0150 4816 68 5 2 69 400 15 75 800 31 50 EM01 TC900 48x18 0150 5311 68 5 2 69 400 15 75 900 35 43 EM01 TC1000 48x18 0150 4817 68 5 2 69 500 19 69 1000 39 37 EM01 TC1200 48x18 0150 4818 68 5 2 69 500 19 69 1200 47 24 EM01 TC1400 48x18 0150 4819 68 5 2 69 700 27 56 1400 55 12 EM01 TC1600 48x18 0150 4820 68 5 2 69 800 31 50 1600 63 00 7 1 2 Overv...

Page 15: ... onto carriage kit use screw locking compound 2 Mount the lower angled plate into the lower part of the guide aluminium profile using T Nuts Longer lower angled plates have in the centre an additional mounting point 3 Put cable into the trailing chain and mount the trailing chain onto both plates use screw locking compound ...

Page 16: ...the trailing chain with cable does not stands out from profile and that the allowed cable bending radius is maintained The stator muss be able to achieve the full required mechanical stroke Upper end of trailing chain Lower end of trailing chain 5 Fix the cable on both sides onto trailing chain using cable ties ...

Page 17: ...0150 2440 KS10 Y C 8 Trailing Chain Cable Y C 8 m 0150 2441 KS10 Y C Trailing Chain Cable Y Fe C Custom length 0150 3511 Item Description Item No KS10 W C 4 Trailing Chain Cable W C 4 m 0150 1807 KS10 W C 6 Trailing Chain Cable W C 6 m 0150 1858 KS10 W C 8 Trailing Chain Cable W C 8 m 0150 1808 KS10 W C Trailing Chain Cable W C Custom length 0150 3139 Y Connector MC01 Y m W Connector MC01 W m Trai...

Page 18: ...Description Item No K15 Y C 2 Motor Cable Y C 2 m 0150 2429 K15 Y C 4 Motor Cable Y C 4 m 0150 2430 K15 Y C 6 Motor Cable Y C 6 m 0150 2431 K15 Y C 8 Motor Cable Y C 8 m 0150 2432 K15 Y Fe C Motor Cable Y Fe C Custom length 0150 3506 2nd cable section Intermediate C connector to E1200 series drives fixed installation Item Description Item No K15 W C 2 Motor Cable W C 2 m 0150 1811 K15 W C 4 Motor ...

Page 19: ...more detailed information about external sensor such as detailed mechanical dimensions counting directions installation alignment and connector wiring in the external sensor data sheet Due to installation and alignment difficulty it is highly recommended to order the external sensor kit together with the guide 7 3 1 Overview Incremental External Sensor Kit Pos Item 1 Magnet sensor MS01 1 D 2 Senso...

Page 20: ...Installation Guide Linear Modules ENG Page 20 36 EM01 48 NTI AG LinMot 7 3 2 Dimensions 7 3 3 Magnetic Strips for Incremental External Sensor L Carrier strip Magnetic band ...

Page 21: ... incremental 1200 47 24 0150 5463 F01 MB1400 Magnetic strip for EM FM Guide incremental 1380 54 33 0150 5435 F01 MB1600 Magnetic strip for EM FM Guide incremental 1580 62 2 0150 5436 F01 MB1610 Magnetic strip for EM FM Guide incremental 1590 62 6 0150 5464 F01 MB1820 Magnetic strip for EM FM Guide incremental 1800 70 86 0150 5465 F01 MB2000 Magnetic strip for EM FM Guide incremental 1980 77 95 015...

Page 22: ...gnment and connector wiring in the external sensor data sheet Due to installation and alignment difficulty it is highly recommended to order the external sensor kit together with the guide 7 4 1 Overview Absolute External Sensor Kit Pos Item 1 Magnet sensor MS01 1 D SSI 2 Sensor adapter 3 M2 5x16 ISO 7046 2 4 M2 5x10 ISO 14583 Cable clamp not pictured M2 5x6 ISO 7046 2 not pictured 7 4 2 Dimension...

Page 23: ...0 2962 EM01 MB600 D SSI Magnetic strip for EM Module absolute 520 20 47 0150 2963 EM01 MB800 D SSI Magnetic strip for EM Module absolute 720 28 35 0150 2964 EM01 MB1000 D SSI Magnetic strip for EM Module absolute 920 36 22 0150 2965 EM01 MB1200 D SSI Magnetic strip for EM Module absolute 1120 44 09 0150 2966 EM01 MB1400 D SSI Magnetic strip for EM Module absolute 1320 51 97 0150 2967 EM01 MB1600 D...

Page 24: ...ules ENG Page 24 36 EM01 48 NTI AG LinMot 7 4 4 Absolute External Sensor Cables Item Description Item No KSS01 12 ABS ENC 10 for MS01 1 D SSI 10m flying leads 0160 3387 KSS01 12 D15 ABS ENC for MS01 1 D SSI Custom length 0150 3652 ...

Page 25: ... is only necessary if the linear motor run dry or is heavily soiled Under normal industrial central European conditions 5 day week with 8 hours of operation per day a quarterly inspection is sufficient It is advisable to check the stator together with the carriages The inspection cycle must be shortened if there are heavy loads or deviating conditions These are e g Permanent soiling Direct sunligh...

Page 26: ...ble paper and LU06 cleaning spray It is important that no paper residue is left anywhere on the guide 3 Grease the slider with grease LU02 so that the lubricating film of grease is visible 4 Slide the carriage kit with stator cautiously back onto the guide 5 Screw back removed side panel use thread locking compound 6 Move the stator through entire stroke on the slider If no lubricating film is vis...

Page 27: ...MD01 C 415 16 34 650 25 59 5280 11 64 14819 32 67 740_505_1CE48x150G HP BE02 MD01 C 505 19 88 740 29 14 5280 11 64 16018 35 31 830_595_1CE48x150G HP BE02 MD01 C 595 23 43 830 32 68 5280 11 64 17225 37 97 950_715_1CE48x150G HP BE02 MD01 C 715 28 15 950 37 40 5280 11 64 18829 41 51 1040_805_1CE48x150G HP BE02 MD01 C 805 31 69 1040 40 95 5280 11 64 20028 44 15 1250_1015_1CE48x150G HP BE02 MD01 C 1015...

Page 28: ... 740_415_1CE48x240F HP BE02 MD01 C 415 16 34 740 29 13 7730 17 04 18469 40 72 830_505_1CE48x240F HP BE02 MD01 C 505 19 88 830 32 68 7730 17 04 19676 43 38 950_625_1CE48x240F HP BE02 MD01 C 625 24 61 950 37 40 7730 17 04 21280 46 91 1040_715_1CE48x240F HP BE02 MD01 C 715 28 15 1040 40 94 7730 17 04 22479 49 56 1250_925_1CE48x240F HP BE02 MD01 C 925 36 42 1250 49 21 7730 17 04 25290 55 75 1430_1105_...

Page 29: ...Installation Guide Linear Modules ENG NTI AG LinMot EM01 48 Page 29 36 10 3 End Plates ...

Page 30: ...Installation Guide Linear Modules ENG Page 30 36 EM01 48 NTI AG LinMot 10 4Mounting Plate EM01 48 xxx_xxx_1CE48x150G HP ...

Page 31: ...Installation Guide Linear Modules ENG NTI AG LinMot EM01 48 Page 31 36 10 5 Mounting Plate EM01 48 xxx_xxx_1CE48x240F HP ...

Page 32: ...Modules ENG Page 32 36 EM01 48 NTI AG LinMot 11 International Certificates Europe See chapter EU Declaration of Conformity CE Marking UK See chapter UK Declaration of Conformity UKCA Marking IECEE CB SCHEME Ref Certif Nr CH 8521 ...

Page 33: ...Installation Guide Linear Modules ENG NTI AG LinMot EM01 48 Page 33 36 ...

Page 34: ...rective 2014 30 EU Applied harmonized standards EN 61000 6 2 2005 Immunity for industrial environments EN 61000 6 4 2007 Emission for industrial environments According to the EMC directive the listed devices are not independently operable products Compliance of the directive requires the correct installation of the product the observance of specific installation guides and product documentation Th...

Page 35: ...ation S I 2016 No 1091 Applied designated standards EN 61000 6 2 2005 Immunity for industrial environments EN 61000 6 4 2007 Emission for industrial environments According to the EMC regulation the listed devices are not independently operable products Compliance of the regulation requires the correct installation of the product the observance of specific installation guides and product documentat...

Page 36: ...ion 41 56 419 91 91 office linmot com Tech Support 41 56 544 71 00 support linmot com Web https www linmot com North South America Headquarters LinMot USA Inc N1922 State Road 120 Unit 1 Lake Geneva WI 53147 USA Sales Administration 262 743 2555 usasales linmot com Tech Support 262 743 2555 usasupport linmot com Web https www linmot usa com Visit https linmot com contact to find a distributor near...

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