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CHAPTER5 BRAKES
LH50DU SERVICE MANUAL19.1
CHAPTER 5
BRAKES PAGE. 5-
3
Check and adjust master cylinder reservoir fluid level after pad service.
Make sure atmospheric vent on reservoir is unobstructed.
Adjust foot brake after pad service.
Test for brake drag after any brake system service and investigate cause if brake drag is
evident.
Make sure caliper moves freely on guide pins (where applicable) .
Inspect caliper piston seals for foreign material that could prevent caliper pistons from
returning freely.
Perform a brake burnishing procedure after install new pads to maximize service life.
DO NOT lubricate or clean the brake components with aerosol or petroleum products. Use
only approved brake cleaning products.
5.4 BURNISHING PROCEDURE
Brake pads (both hydraulic and mechanical) must be burnished to achieve full braking
effectiveness. Braking distance will be extended until brake pads are properly burnished. To
properly burnish the brake pads, use the following procedure.
1.
Choose an area large enough to safely accelerate the CUV to 50 km/h (30 mph ) and to
brake to a stop.
2.
Using hi gear, accelerate to 50 km/h (30 mph); then compress brake lever (pedal) to
decelerate to 0-8km/h (5 mph).
3.
Repeat procedure on each brake system 20 times until brake pads are burnished.
4.
Adjust the mechanical parking brake (if necessary).)
5.
Verify that the brake light illuminates when the hand lever is compressed or the brake pedal
is depressed.
Failure to properly burnish the brake pads could lead to premature brake pad wear or brake
loss. Brake loss can result in severe injury.
5.5 BRAKE BLEEDING-FLUID CHANGE
NOTE:
When bleeding the brakes or replacing the fluid always start with the caliper farthest
from the master cylinder.
CAUTION:
Always wear safety glasses.
CAUTION:
Brake fluid is highly corrosive. Do not spill brake fluid on any surface of the CUV
Summary of Contents for Crossfire E5 2022
Page 2: ...LH50DU SERVICE MANUAL 19 1 LH50DU 19 1...
Page 12: ...CHAPTER 1 GENERALINFORMATION LH50DU SERVICE MANUAL 19 1 CHAPTER 1 GENERAL PAGE 1 7 NOTES...
Page 17: ...CHAPTER 2 MAINTENANCE LH50DU SERVICE MANUAL 19 1 CHAPTER 2 MAINTENANCE PAGE 2 5...
Page 25: ...CHAPTER 2 MAINTENANCE LH50DU SERVICE MANUAL 19 1 CHAPTER 2 MAINTENANCE PAGE 2 13 NOTES...
Page 38: ...CHAPTER 3 CHASSIS LH50DU SERVICE MANUAL19 1 CHAPTER 3 CHASSIS PAGE 3 13 NOTES...
Page 64: ...CHAPTER 5 FINAL DRIVE LH500U 2 LH500U 2A SERVICE MANUAL16 0 CHAPTER 4 FINAL DRIVE 4 26 NOTES...
Page 79: ...CHAPTER5 BRAKES LH50DU SERVICE MANUAL19 1 CHAPTER 5 BRAKES PAGE 5 15 NOTES...
Page 80: ...CHAPTER5 BRAKES LH50DU SERVICE MANUAL19 1 CHAPTER 5 BRAKES PAGE 5 15...
Page 92: ...CHAPTER 6 ELECTRICAL LH50DUSERVICE MANUAL19 1 CHAPTER 6 ELECTRICAL CTRICAL PAGE6 12...
Page 98: ...CHAPTER 6 ELECTRICAL LH50DUSERVICE MANUAL19 1 CHAPTER 6 ELECTRICAL CTRICAL PAGE6 18 NOTES...
Page 99: ...CHAPTER 6 ELECTRICAL LH50DUSERVICE MANUAL19 1 CHAPTER 6 ELECTRICAL CTRICAL PAGE6 19...