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HSLG OPERATOR INSTALLATION GUIDE

- 4 -

USE COPPER WIRE ONLY!

ACCESSORY WIRING

All Models

 24VDC

*Over 350 ft. use DC power.

0-2000

 

14

 24VAC

250 

350*

 

14

12

 

Volts

Maximum

Distance (ft.)

 

Wire

Gauge

1. 

Select from the chart at the bottom of this page corresponding to the 
model, voltage and horsepower rating of your operator.

2. 

The distance shown on the chart is measured in feet from the operator 
to the power source. 

DO NOT EXCEED THE MAXIMUM DISTANCE

These calculations have been based on standard 115V and 230V sup-
plies with a 10% drop allowable. If your supply is under the standard 
rating, the runs listed may be longer than what your application will 
handle, and you should not run wire too near the upper end of the chart 
for the gauge of wire you are using.

3. 

When large-gauge wire is used, a separate junction box (not supplied) 
may be needed for the operator power connection.

4. 

All control devices are now 24VDC, which can be run considerable 
distances. 24VAC is available for other devices, such as loop detectors 
and photo eyes.

5. 

Wire run calculations are based on the National Electrical Code, Article 
430 and have been carefully determined based on motor inrush, brake 
solenoids, and operator requirements.

WIRING SPECIFICATIONS

6. 

Connect power in accordance with local codes. 

 The green ground 

wire must be properly connected.

7. 

Wire insulation must be suitable to the application.

8. 

Control wiring must be run in a separate conduit from power wiring. 
Running them together may cause interference and faulty signals in 
some accessories.

9. 

Electrical outlets are supplied in all 115VAC models for convenience with 
occasional use or low power consumption devices only. If you choose 
to run dedicated equipment from these devices, it will decrease the 
distance for maximum run and the charts will no longer be accurate.

10.  A three-wire shielded conductor cable is required to connect master and 

slave operators. You must use Belden 8760 Twisted Pair Shielded Cable 
(or equivalent) 

only

 – LINEAR part number 2500-1982, per foot). See 

page 

9

 for details of this connection, as well as dip switch selection.

 

Note: The SHIELD wire should be connected in both the master 
and slave operators.

MODEL HSLG – SINGLE PHASE

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MODEL HSLG – THREE PHASE

Summary of Contents for HSLG

Page 1: ...325 COMPLIANCE REQUIRES THE USE OF CONTACT EDGES OR PHOTOELECTRIC CONTROLS ON ALL AUTOMATIC OR REMOTELY CONTROLLED GATE OPERATORS USA Canada 800 421 1587 800 392 0123 760 438 7000 Toll Free FAX 800 46...

Page 2: ...board L E D Indicator Descriptions 12 Important Notes for Installation of Master Slave Applications 13 Surge Protector Instructions 13 Control and Accessory Connection Illustrations 14 17 ILLUSTRATION...

Page 3: ...ate does not seem to operate properly it may affect the operator performance or greatly shorten the life of the unit The gate should be designed so that airflow through the fabric is ample to prevent...

Page 4: ...e 9 for details of this connection as well as dip switch selection Note The SHIELD wire should be connected in both the master and slave operators MODEL HSLG SINGLE PHASE g n i r i W r e w o P s t l o...

Page 5: ...tes which should be mounted on the outside top and bottom of the cabinet two 3 16 side plates which go on the top inside and two 1 2 side plates which should be mounted on the inside top of the cabine...

Page 6: ...dler over the drive sprocket and then under the last idler Make sure you feed most of the chain through the sprockets for attaching to the back end of the gate Assemble the other gate bracket on the r...

Page 7: ...and must be adjusted during installation Adjust the torque limiter tight enough to keep it from slipping during normal operation To adjust the torque limiter in model HSLG 1 Loosen the jam nut 2 To i...

Page 8: ...perator after the limit switch is tripped Once the gate is in this position adjust the open limit nut until it activates the limit switch for open LSO 1 Press down on the detent plate and rotate the n...

Page 9: ...nection Block This terminal block is used in conjunction with two operators to configure two gates to open and close together Dip Switches 1 This switch turns the auto close timer off on 2 This switch...

Page 10: ...in prior to reaching a limit the gate will stop again and this time will sound the emergency alarm and lock out 4 51 CLOSE This function works exactly like the OPEN OBSTRUCTION except that it will onl...

Page 11: ...tentiometer higher by 1 1 2 turns for all 115 Volt AC and 24 Volt DC operators and by 3 4 of a turn higher for all 230 Volt AC operators Additional fine adjustment by 1 4 turns may be necessary to eli...

Page 12: ...or wired to the safety loop terminals SHADOW LOOP This indicator is lit when a shadow hold open signal is present This signal is generated by a loop detector wired to the shadow loop terminals This in...

Page 13: ...d Lock Release Three Second Pre Start Warning Right Left Hand Selections SURGE PROTECTOR INSTRUCTIONS The optional surge protector should be connected to any inputs that have an accessory connected to...

Page 14: ...HSLG OPERATOR INSTALLATION GUIDE 14 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 15: ...HSLG OPERATOR INSTALLATION GUIDE 15 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 16: ...HSLG OPERATOR INSTALLATION GUIDE 16 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 17: ...HSLG OPERATOR INSTALLATION GUIDE 17 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 18: ...HSLG OPERATOR INSTALLATION GUIDE 18 LOOP LAYOUT ILLUSTRATION Refer to Connection Descriptions on page 10 and Loop Accessory Connections on page 17 for details...

Page 19: ...HSLG OPERATOR INSTALLATION GUIDE 19 EDGE LAYOUT ILLUSTRATION 1 Refer to Connection Descriptions on page 10 and Contact Edge Connections on page 16 for details...

Page 20: ...HSLG OPERATOR INSTALLATION GUIDE 20 EDGE LAYOUT ILLUSTRATION 2 Refer to Connection Descriptions on page 10 and Contact Edge Connections on page 16 for details...

Page 21: ...HSLG OPERATOR INSTALLATION GUIDE 21 PHOTO EYE ILLUSTRATION Refer to Connection Descriptions on page 10 and Photo Eye Connections on page 16 for details...

Page 22: ...HSLG OPERATOR INSTALLATION GUIDE 22 PICKET GATE ILLUSTRATION Refer to Connection Descriptions on page 10 and Accessory Connections on pages 14 17 for additional details...

Page 23: ...HSLG OPERATOR INSTALLATION GUIDE 23 TRACK GATE ILLUSTRATION...

Page 24: ...pen or closed but no visible obstruction A The control board may have received a false obstruction input triggered by current sensing set too low Make sure the gate moves freely through its entire tra...

Page 25: ...HSLG OPERATOR INSTALLATION GUIDE 25 MODEL HSLG MECHANICAL PARTS EXPLODED VIEW...

Page 26: ...lf for Single Phase Models only REF NO PART NO DESCRIPTION Motors 95 2500 2307 1 2 HP 115V 1 Phase 2500 2308 1 2 HP 208 230V 1 Phase 2500 2309 3 4 HP 115V 1 Phase 2500 2310 3 4 HP 208 230V 1 Phase 250...

Page 27: ...10 2510 249 Input Wire Harness Assembly 11 2510 250 Output Wire Harness Assembly 12 2510 261 Control Box Motor Harness Assembly 13 2500 071 Terminal Strip 16 141 14 2500 212 Transformer 115 24VAC 40VA...

Page 28: ...Control Board only 10 2500 1980 3 Phase Motor Board 11 2500 1966 2 Amp Fuse for Control Board 12 2500 1975 3 Amp Fuse for Control Board 13 2510 253 Limit Switch Harness REF NO PART NO DESCRIPTION 14 2...

Page 29: ...ace as necessary Check for proper tension and adjust if required Check all pulley setscrews for tightness and tighten if necessary 3 For operators with internal chain drives inspect chain and sprocket...

Page 30: ...that these signs must remain at all times 8 Controls intended for user activation are located at least six feet 6 away from any mov ing part of the gate and where the user is prevented from reaching...

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