Linde E 20-02, Operating Instructions Manual

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Table of contents Description
Page Page Page
Foreword
......................................................................... 2
Approved applications ........................................................ 2
Technical note ..................................................................... 3
Truck takeover ..................................................................... 3
Description
..................................................................... 5
Type plate ............................................................................ 5
Technical data ................................................................... 10
Noise emissions levels ..................................................... 12
Frequency characteristic for human body vibrations ...... 12
Technical description ........................................................ 13
Drive ............................................................................... 13
Steering .......................................................................... 13
Hydraulic system ........................................................... 13
Operation ....................................................................... 13
Brakes ............................................................................ 13
Handbrake ..................................................................... 13
Brush monitor ................................................................. 13
Electrical system ............................................................ 13
General view of truck ....................................................... 14
Controls and indicators ..................................................... 15
Composite instrument ....................................................... 16
Hour meter ..................................................................... 17
Battery discharge indicator ............................................ 17
Before operation
........................................................ 18
Safety rules ........................................................................ 18
Safety information ............................................................. 18
Handling fluids and lubricants .......................................... 18
Accident prevention check ................................................ 19
Operation of industrial trucks in the plant area ................ 19
Running-in instructions ..................................................... 19
Checks and services prior to initial operation of the
truck ................................................................................ 19
Daily checks ...................................................................... 19
Daily checks and servicing before operation .................. 21
Check the tyre inflation pressure ...................................... 21
Check the tightness of the wheel nuts .............................. 21
Opening the overhead guard ........................................... 22
First lock-in position: Servicing position ....................... 22
Second lock-in position: Battery change ...................... 22
Closing the overhead guard ............................................. 23
Check the battery charge .................................................. 24
Charging the battery ......................................................... 24
Connecting the battery to a suitable external charger .... 25
Check the condition, electrolyte level and specific
gravity of the battery ...................................................... 25
Battery change .................................................................. 26
Battery removal with a crane ......................................... 26
Adjusting the driver’s seat ................................................ 27
Adjusting the swivel seat .................................................. 27
Adjusting armrest of the driver’s seat ............................... 27
Applying the seat belt, opening the seat belt ................... 28
Push, pull the emergency stop button .............................. 29
Operation
...................................................................... 30
Driving ............................................................................... 30
Travel in the forward direction ...................................... 30
Travel in the reverse direction ...................................... 30
Reversing direction ....................................................... 31
Reversing the direction of travel ................................... 31
Malfunctions during operation ...................................... 31
Singel-pedal model .......................................................... 32
Steering system ................................................................. 34
Steering .......................................................................... 34
Braking system .................................................................. 35
Service brake, regenerative brake ................................ 35
Foot brake ...................................................................... 35
Operating the electric motor brake (LBC) ..................... 35
Handbrake ..................................................................... 35
Engaging the handbrake ............................................... 35
Releasing the handbrake .............................................. 35
Central control lever (joystick) operation of mast
and attachments ............................................................ 36
Tilting the mast forward ................................................. 36
Tilting the mast back ...................................................... 36
Raising the fork carriage ............................................... 36
Lowering the fork carriage ............................................ 36
Operating the attachments ............................................ 36
Operating the sideshift .................................................. 36
Operating the clamp ...................................................... 36
Single control lever operation of mast and attachments . 37
Turning on the front working lights ................................... 38
Turning on the rear working lights .................................... 38
Turning on the front windscreen wiper and washer ........ 38
Turning on the rear windscreen wiper ............................. 38
Turning on the lighting ...................................................... 38
Turning on the hazard warning light ................................ 38
Turning on the directional indicator lights ........................ 38
Electric heater ................................................................... 39
Truck Data Management (LFM) ........................................ 40
Truck data acquisition ................................................... 40
Condition code .............................................................. 40
Truck data acquisition - default setting
(PIN number and condition code) ................................. 41
Truck data acquisition - special setting (PIN number) . 42
Operating the horn ............................................................ 43
Opening, closing the electrical compartment cover ........ 43
Fuses ................................................................................. 44
Checking, renewing the fuses ...................................... 44
Automotive fuses ........................................................... 44
Main circuit fuses ........................................................... 44
Fuses (options) .............................................................. 45
Before loading ................................................................... 46
Positioning the forks ......................................................... 47
Loading ............................................................................. 47
Transporting the load ........................................................ 48
Unloading .......................................................................... 48
Before leaving the lift truck unattended ........................... 48
Tow coupling ..................................................................... 49
Forced opening of overhead guard without Bowden
cable ............................................................................... 49
Transport, Hoisting the truck ............................................. 50
Transporting the truck on a lorry or low-bed trailer ...... 50
Hoisting the truck with a crane ...................................... 50
Hoisting the truck with the eyebolts .............................. 50
Wheel change ................................................................... 51
Jack locations: Changing the rear, front wheels ............. 51
Mast removal ..................................................................... 52
Towing instructions ........................................................... 52
Towing procedure ............................................................. 52
Tilting the mast manually .................................................. 53
Lowering the forks manually ............................................. 53
Emergency exit for trucks with rear windscreen .............. 54
Emergency exit for trucks with polycarbonate rear
windscreen (special equipment) ................................... 54