Lincoln QSL User Manual Download Page 8

Page 8 of 16

User Manual

Operating Instructions

Subject to modifications

4.2EN-18005-C10

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

 

Installation 

Safety Instructions 

 

1 013A94 

CAUTION! 

Never exceed the centralized lubrication 
system’s maximum operating pressure of 
300 bar. 
Make sure to disconnect the 
pump/machine or system from the pow er 
supply before carrying out any mainte-
nance or disassembly works. 
Check compatibility of synthetic lubricants 

with the material of the metering devices 
and other system components before use. 

Required Tools 

‚

  For the installation of the injectors ring wrenches (SW 24) 

are required. 

Attachment of Injectors to Divider Bar 

‚

  For connection to the divider bar the injectors are pro-

vided with a connection thread G 3/8“.  

‚

  If a lube point requires an increased amount of lubricant, 

the outlets of two or more injectors of a subassembly (di-
vider bar) can be combined externally by means of tube 
adapters. 
Each connection requires one tube adapter. 

‚

  On both faces the divider bars dispose of a female thread 

of G3/8“. 
If required, fittings for connection of the injectors must be 
ordered separately. 

‚

  The divider bars dispose of fastening bores Ø 10.5mm 

(see Fig. 2). 

‚

  The QSL metering devices can be attached in any posi-

tion. However, make sure to provide free access to the 
visual function control. 

 

6445b 05 

CAUTION – DANGER OF SQUEEZING! 

During the metering procedure, the control 
pin is pressed out of the injector for func-
tion control purposes 1.1 (fig. 4). 
Between the extracting control pin and the 
cover provided by the owner of the system 
there exists the danger of squeezing! 
Make sure to provide sufficient space 
between the cover and the injector. 

‚

 For 

counterpressures 

exceeding 

 100 bar check valves 

must be used. 

‚

  Place of attachment 

(see plan & instructions by the machine manufacturer) 

‚

  Assignment of lube points to the injectors 

(see plan & instructions by the machine manufacturer) 

‚

  Further make sure that the place of attachment of the 

QSL metering device allows for routing the lines (main re-
spectively feed lines) in such way that they cannot be 

damaged and do not disturb the function of the machine. 

‚

  Consider the maximum ambient temperature for machines 

with heat emission. 

 

Assembly and Disassembly of Injectors 

‚

  A injector is screwed to the divider bar with a tightening 

torque of 40 Nm. 

‚

  When reassembling, consider the tightening torque of the 

hollow screw and make sure the sealing rings are seated 
correctly on the divider bar. 

‚

  After replacing of an injector: 

-  Vent QSL metering device and respective section of line 

(see chapter "Start-up", page 12) 

 

 

6 001a0 2 

IMPORTANT NOTE 

Observe tightening torques of single com-
ponents during installation (see Fig. 2). 

 

Also observe installation instructions for 
the tubing and fastening material of the 
centralized lubrication system (see ma-
chine manufacturer’s plan and parts list). 

 

‚

  The centralized lubrication lines have to comply with the 

individual operation requirements as regards material 
quality, pressure resistance, nominal width and length, 
and have to be adapted to the centralized lubrication sys-
tem. 
-  Route and mount lines professionally. 
-  Mount tube fittings firmly and leak-proof. 

Observe installation instruction of the manufacturer of 
the fittings. 

-  Before installing tube lines and hoses, make sure that 

inside they are free from foreign particles. Steel tubes 

must be rust-free. 

-  Cut steel tubes to size with pipe cutter. Tube must be 

cut rectangular and free of burrs. 

-  Observe bending radius of steel pipes and flexible lines. 
-  Mount pipes with clamps vibration-free and safe against 

break-off. 

 

Accessories 

 

6 001a0 2 

NOTE 

Instead of the planned injectors a divider 
bar can also be equipped with a closure kit.
(Part no. 554-34387-1). 

 

Summary of Contents for QSL

Page 1: ...Subject to modifications User Manual OperationInstructions 4 2EN 18005 C10 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 QSL Metering Device 6724 b06 810 53029 1...

Page 2: ...anufacturer by Lincoln GmbH EdiDoc GmbH Heinrich Hertz Str 2 8 Erzberger Str 8 D 69169 Walldorf D 68753 Wagh usel All rights reserved Any duplication of this User Manual in its entirety or in part by...

Page 3: ...f Hydraulic Hoses 6 Description QSL Metering Device 7 Installation Safety Instructions 8 Required Tools 8 Attachment of Injectors to Divider Bar 8 Assembly and Disassembly of Injectors 8 Accessories 8...

Page 4: ...r sequence of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the...

Page 5: ...above inappropriate disposal of used or contaminated lubricants or components that were in touch with lubricant unauthorized modification of system parts use of unauthorized spare parts operation wit...

Page 6: ...ust not rub against metal components or edges are to undergo regular visual checks and must be ex changed in the case of wear at the latest after 2 years from the date of installation Pay attention wi...

Page 7: ...ars has fallen below 60 bar are in the lubrication pause phase pause time as soon as the lubricant pressure in the main line and at the me tering device inlet has fallen below 60 bar are in the lubric...

Page 8: ...e used Place of attachment see plan instructions by the machine manufacturer Assignment of lube points to the injectors see plan instructions by the machine manufacturer Further make sure that the pla...

Page 9: ...of the QSL metering device indications in mm A Measures see following chart Divider bars tolerance 0 2 mm B Measures see following chart Divider bars C SW 10 15 Nm 10 D SW 24 40 Nm 10 E SW 24 40 Nm 1...

Page 10: ...2 4 upward The indicator pin 1 1 is pressed outward as a visual func tion control Final metering position see Fig 5 The metering chamber 2 5 is filled until the upper end of the spring sleeve 2 4 tou...

Page 11: ...amber 2 4 Spring sleeve 2 5 Metering chamber 2 6 Metering channel 2 7 Shifting channel 3 Valve 3 1 Valve sealing lip P1 Pressure of main line divider bar P2 Outlet to the lube points P1 Pressure of ma...

Page 12: ...as metering devices must be primed and vented feed lines must be primed and connected all metering devices must have been checked with re gard to their functional capability all metering devices as we...

Page 13: ...sembled that belong to the centralized lu brication system make sure that these parts are properly reassembled before the restart of the machine Verify the functional capability of the centralized lub...

Page 14: ...Page 14 of 16 User Manual OperatingInstructions Subject to modifications 4 2EN 18005 C10 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Note...

Page 15: ...Normes harmonis es no tamment en la versi n suministrada es destinada a ser incorporada en una m quina y que su puesta en servicio est prohibida antes de que la m quina en la que vaya a ser incorpora...

Page 16: ...ributers monitoring devices and accessories in stock and meet our exacting demands with their specialised knowledge about products installations and service Whenever and wherever you need our experts...

Reviews: