background image

Subject to modifications

Page 5 of 16

User Manual

Operation Instructions

4.1EN-10004-A08

LINCOLN G

MB

H • P

OSTFACH

 1263 • D-69183 W

ALLDORF

 • T

EL

 +49 (6227) 33-0 • F

AX

 +49 (6227) 33-259

Safety Instructions 

Appropriate Use 

The MOP 112 mechanically-operated oil lubrication pump is a 
single-line system designed for the lubrication of link chains in 
agricultural equipment and other applications. 
The oil system is able to supply mineral, synthetic or biologi-
cal oils (see chapter "Technical Data"). 

Misuse 

Any use of the MOP 112 that is not expressly mentioned in 
this User Manual will be regarded as misuse. 
If the MOP 112 is used or operated in a different manner 
other than specified, any claim for warranty or liability will be 
null and void. 

 

6001a02 

NOTE 

If personal injury or material damage 
occurs as a result of inappropriate opera-
tion, e.g.  
- safety instructions are ignored  
- use of inadequate lubrication oil 
- incorrect installation of the MOP 
no claims or legal actions may be taken 
against Lincoln GmbH. 

 

Exclusion of Liability 

The manufacturer of the MOP 112 does not accept any liabil-
ity for damages caused by 

 

poor lubrication due to 
-  late refilling of reservoir 
-  wrong position of the MOP 112 (inclined position of  

MOP or reservoir)  

-  wrong installation of mechanical drive 
-  failure of mechanical drive (caused by system operator)  

 

operation with contaminated oils 

 

use of oils that are inappropriate or only conditionally 
appropriate for the lubricating device or which are not 
pumpable 

 

inappropriate disposal of used or contaminated oils or 
components 

 

arbitrary modification of system parts 

 

use of unauthorized spare parts 

Accident Prevention Regulations 

To prevent accidents, observe all city, state or provincial and 
federal safety regulations of the country in which the 
MOP 112 will be used. 

General Safety Instructions 

 

MOP 112 mechanically-driven oil lubrication pumps 
-  are designed with state-of-the-art technology 
-  can be assembled for safe operation 

 

Incorrect use may result in bearing damage caused by 
insufficient or excessive lubrication of the link chains 

 

Modifications or alterations to an installed system by the 
customer are subject to prior consultation with the manu-
facturer of the lubrication system or with its appointed 
dealer. 

 

MOP 112 oil pumps are to be installed with the filler cap 
showing to the top 

 

After each transport make sure that the pump supplies oil. 

Operation, Maintenance and Repair 

 

1013A94 

CAUTION! 

Before starting any maintenance or repair 
work, disconnect the MOP 112 from the 
power supply to avoid unintended opera-
tion. 

 

1013A94 

ATTENTION! 

Malfunctions or damages due to contami-
nation! 
Avoid any contamination when 

opening the lubricating device 

carrying out maintenance or repair 
work 

refilling oil

 

 

Repairs 

Repairs may be performed only by authorized and qualified 
persons who are familiar with all applicable regulations. 
 

Operation/ Maintenance 

MOP 112 mechanically-driven oil lubrication pumps 

 

shall regularly be filled with clean oil through the filter 
insert 9 (Fig. 5) 

 

shall be checked at regular intervals (approx. every 2 
days) on whether the pump actually supplies oil (visual 
control). 

Disposal 

Dispose of used or contaminated oils according to the legal 
regulations pertaining to environmental protection. 

 
 

Summary of Contents for MOP 112

Page 1: ...modifications User Manual OperationInstructions 4 1EN 10004 A08 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Mechanically Driven Oil Lubrication Pump MOP 112 6014c07 810 53025 1 ...

Page 2: ... 6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Subject to modifications without prior notification 2008 by LINCOLN GmbH Postfach 1263 D 69183 Walldorf Phone 49 6227 33 0 Fax 49 6227 33 259 ...

Page 3: ... Safety Instructions 5 Operation Maintenance Repair 5 Disposal 5 Installation 6 Installation and Maintenance of Lubricating Hoses 6 Installation Location Fixation 6 Connection of the Lubricant Lines 7 Use of QuickLinc Connecting Elements 7 Pump Element 7 Connection of Lube Points 7 Page Start up Filling of Reservoir 8 Filling of Line System 8 Description System Design 9 Operating Method 9 Type Cod...

Page 4: ... sequence of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next chapter Safety Instructions and its design shall neither be modified nor transformed 2 The pump system shall be operated only if it is in a proper functioning condition and if i...

Page 5: ...ted oils or components arbitrary modification of system parts use of unauthorized spare parts Accident Prevention Regulations To prevent accidents observe all city state or provincial and federal safety regulations of the country in which the MOP 112 will be used General Safety Instructions MOP 112 mechanically driven oil lubrication pumps are designed with state of the art technology can be assem...

Page 6: ...visual checks and must be ex changed in the case of wear Pay attention with non linear installations to allow for as large a bending radius as possible Avoid kinks In constricted installation conditions use pipe elbow unions to avoid the danger of kinking behind the hose socket Installation Location Fixation B MOP112 010a08 Fig 1 Installation of MOP and reservoir Install the MOP 1 Fig 1 vertically...

Page 7: ...07 Fig 3 Pump Element Pump elements are available in 3 versions without with 1 with 2 metering washers The MOP can be supplied with up to 12 preassembled pump elements The output of a pump element depends on the number of preassembled metering washers and the speed of the driving shaft provided by the user Preassembled pump elements can be unscrewed for replacement purposes Instead of a pump eleme...

Page 8: ...ed vertically Should the oil level be too low open the reservoir cover 8 Fig 5 Refill clean oil through filter insert 9 Close the reservoir cover again in order to avoid contami nation inside the reservoir Fig 5 Filling of the 5 liter reservoir 6494c05 8 Reservoir cover 9 Filter insert Filling of Line System The filling of lubrication lines with lengths over 0 5 m in the installed system proceeds ...

Page 9: ...ed by user B Lubricant supply line Ø 12 mm C Lubricant feed line Ø 6 mm Operating Method The MOP 112 mechanically driven oil lubrication system is driven by the driving shaft A Fig 6 of a carrier device i e baler The rotary movement of the driving shaft 3 is transmit ted to various cam disks inside the MOP These cam disks then activate the installed pump elements 2 maximum 12 pump elements Thereby...

Page 10: ...ithout metering washer Number of pump elements 2 1 to 12 B Pump element 0 05cm stroke 1 metering washer Number of pump elements 3 1 to 12 C Pump element 0 025cm stroke 2 metering washers Number of closure plugs 1 to 12 V Closure plug Accessories optional 6872b07 Fig 7 Configuration of outlet positions Configuration of outlet positions 1 1 2 3 4 5 6 7 8 9 10 11 12 12 X X X X X X X X X X X X 11 X X ...

Page 11: ...erflow if ground slopes are 20 IMPORTANT CHAIN OIL ONLY Observe paragraph Suitable Oils in chapter Technical Data Repair For repair work on the MOP 112 use only original parts by Lincoln GmbH see chapter Spare Parts Accessories page 14 Using non Lincoln parts voids the system warranty Troubleshooting Fault 1 Pump does not supply oil Cause Remedy through operating personnel Oil reservoir empty Refi...

Page 12: ...mensions Height 302 mm Width 205 mm Depth 180 mm Lines Lubricant supply line Ø 12 mm Lubricant feed line Ø 6 mm Suitable Oils 1 Mineral oils SAE 0W 40 Biological oils based on ester Synthetic oils based on ester and or PAD 1 Observe with the selection of an oil the admissible operating temperature of the MOP 1013A94 ATTENTION The following oils must not be used in the MOP 112 used oils gear oils g...

Page 13: ...uctions 4 1EN 10004 A08 LINCOLN GMBH POSTFACH 1263 D 69183 WALLDORF TEL 49 6227 33 0 FAX 49 6227 33 259 Technical Data continuation Dimensions continuation Pump element 6757b07 Fig 10 Dimensions of the pump element Reservoir 6757a07 Fig 11 Dimensions of the reservoir ...

Page 14: ...er Pump Element cm 3 min Speed of Driving Shaft 1 min 1 Pump element without metering washer with 1 metering washer with 2 metering washers 6872e08 Fig 12 Outputs per pump element with driving shaft 1 Ratio 1 19 53 With Driving Shaft 2 Output pump element cm 3 min 6872d08 Speed of Driving Shaft 2 min 1 Pump element without metering washer with 1 metering washer with 2 metering washers 6872e08 Fig ...

Page 15: ...date signature date signature data firma GR E P NL DK Δηλωση του κατασκευασ του συμφ με τις προδιαγρ αφες 98 37 ΕΟΚ παρ ΙΙ Β Declaración del fabricante conforme con la Directiva CE sobre máquinas 98 37 CEE Anexo II B Declaração do Fabricante segundo directiva CE 98 37 CEE Anexo II B Verklaring van de fabrikant inzake de richtlijn betreffende machines 98 37 EEG bijlage II B Fabrikantens erklaring i...

Page 16: ...One Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Straße 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial Corporation 51 Changi Business Park Central 2 09 06 The Signature Singapore 486066 Phone 65 6588 0188 Fax 65 6588 3438 Email sales lincolnindustrial com sg Copyright 2008 Printed in Germany Web site w...

Reviews: