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LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259 • Tx 466088

Subject to modifications

Owner Manual

Technical Description

Page 3 from 13

2.1A-28001-A94

Putting  into operation

To fill the lubricant reservoir
The grease reservoir must be filled with clean lubricant via the filling
connection or the opened cover.

• be careful that no particles of dirt or other foreign matter will enter

the reservoir while the reservoir is being filled.

• refill the reservoir well in time
• keep the enviroment of the reservoir clean

During the process of venting do not stay in the vicinity of the
pump directly before the vent-plug. Risk of lubricant squirting out
of the vent hole!

All system components in the downstream system (lubricant
metering devices, tube lines, tube fittings, hoses) must at least be
designed for the maximum system pressure.

The following items must be considered:

Electrical connections

All operations on electrical equipment must be out by qualified
staff only.

Electrical connection of level controls

•

in accordance with terminal diagrams in Annex or with cicuit diagram

Maintenance and repair

All repair work must be executed only by authorized and quali-
fied personnel using original spare parts.

Prior to any pump repair, the following instructions must be com-
plied with:
• disconnect air supply to pump and protect it against accidental

restart.

• relieve pump and system pressure to zero bar. For this purpose

loosen the pressure connection on the pump.

• For grease pumps: The spring of the follower plate in the reservoir

is reloaded. For disassembly only use appropriate tools.

All repair work beyond the expertise of the user must be carried out
by LINCOLN qualified experts. For this purpose either the defective
pump can be returned to the Repair Department of the Walldorf
factory or an experts can be requested to execute the repair on site.

Service address:
LINCOLN GmbH Customer Service
Postfach 1263
D-69183 Walldorf
Tel +49 (6227) 33-0
Fax +49 (6227) 33-259

CAUTION

Summary of Contents for PP:

Page 1: ...into operation 3 Maintenance and repair 3 QuicklubGreasePumpModelPP 4 Technical Data 4 Commissioning of the system 5 Pump and main lines 5 Typical outlet combination 5 Contents Page PP with 1 5 litre reservoir Front view 6 PP with 1 5 litre reservoir Side view 7 PP with 0 4 litre reservoir Side view 8 Filling instruction for model PP 4 9 Spare part list 10 Troubleshooting 11 Declaration by the man...

Page 2: ...ure to heed the safety warnings may result in equipment and environment damage and or personal injury Ignoring the afety no tes may result in the disqualification from damage claim Safety instructions for user operator Protection devices against accidental contact for moving parts must not be removed from a pump in operation Leakages of harmful materials must be dumped wthout jeopardi zing human b...

Page 3: ...lectrical connections All operations on electrical equipment must be out by qualified staffonly Electrical connection of level controls inaccordancewithterminaldiagramsinAnnexorwithcicuitdiagram Maintenance and repair All repair work must be executed only by authorized and quali fiedpersonnelusingoriginalspareparts Priortoanypumprepair thefollowinginstructionsmustbecom pliedwith disconnect air sup...

Page 4: ... compressed air leaves the air cylinder The piston spring moves the piston downward The ball of the suction valve unseats allowing lubricant from reservoir to refill the discharge cavity in the pump bodey for the next lubrication cycle Important The pump must be installed in vertical position Fillingofreservoir It is advisable to fill the reservoir via the hydraulic lubrication fitting 251 14045 1...

Page 5: ...ivate the pump until lubricant is emerging from the disconnected main lines Then re tighten the inlet fittings of the metering device Repeat this procedure until all main lines are filled Feed lines It is advisable to fill each feed line with lubricant before it is connected with the metering device outlet FillinginstructionsformodelPP4 Remove pump reservoir with cover Immerse open part of pump re...

Page 6: ...Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Tx 466088 Page 6 from 13 Owner Manual Technical Description 2 1A 28001 A94 Subject to modifications PP with 1 5 litre reservoir Front view 1012a97a ...

Page 7: ... Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Tx 466088 Subject to modifications Owner Manual Technical Description Page 7 from 13 2 1A 28001 A94 PP with 1 5 litre reservoir side view 1013a97a ...

Page 8: ... Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Tx 466088 Page 8 from 13 Owner Manual Technical Description 2 1A 28001 A94 Subject to modifications PP with 0 4 litre reservoir side view 1014a97 ...

Page 9: ...nical Description Page 9 from 13 2 1A 28001 A94 Filling instruction for model PP 4 Remove pump reseroir with cover Immerse open part of pump reservoir into grease Pull piston guide rod vigorousl upwards and lock it into groove Avoid air inclusions Screw reservoir onto pump Release guide rode central position 1015a97 1016a97a 1017a97 ...

Page 10: ... 19125 1 29 Gasket 1 306 17831 3 30 Gasket 2 306 17833 1 31 Piston 1 310 19156 1 32 Bottom 1 314 18770 2 33 Cylinder 1 314 19108 2 34 Washer 1 318 18997 1 35 Ball seat 1 404 20235 2 36 Compression nut 1 404 20236 4 37 Reservoir 1 5 litre 1 404 20249 1 38 Cover 1 404 20250 1 39 Piston guide rod 1 404 20251 1 40 Piston plate 1 1 404 20252 3 41 Piston plate 2 1 404 20253 1 42 Gaskert support 1 404 20...

Page 11: ... cylinder vent tube The air cylinder is operating and the piston is at top of stroke Cause Remedy O ring 219 13043 6 or pneumatic piston 504 30342 1 Disconnect air supply Unscrew bottom 314 18770 2 Remo worn or damaged ve piston and dissemble all parts Replace O ring 219 12451 5 O ring 219 13043 6 pneumatic piston with packing 504 30342 1and retaining ring 211 12472 2 Reassembly piston assembly an...

Page 12: ... ball seat 404 20235 2 dirty Disconnect air supply Unscrew air cylinder bottom 314 187 worn or damaged 70 2 and remove piston assembly Unscrew two hex socket screws 201 12594 1 and remove air cylinder 314 19108 2 Withdraw the piston guide rod from top of reservoir and latch Unscrew reservoir from reservoir base and remove Unscrew two 201 12018 3 hex socket screws and remove pump bo dy Remove ball ...

Page 13: ...ery derective 89 392 EEC Annex II B Herewhich we declare that the supplied model of Pump Model PP PPG is intended to be incorporated into machinery covered by this direc tive and must not be put into service until the machinery into which it is to be incorporated has been declared in confirmity with the provi sions of the directive Applied harmonized standards in particulare EN 292 T1 T2 prEN 809 ...

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