Lincoln Electric Wire Feed Module 12207 Operator'S Manual Download Page 5

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

   6.a. Remove fire hazards from the welding area. If

this is not possible, cover them to prevent the welding sparks
from starting a fire. Remember that welding sparks and hot
materials from welding can easily go through small cracks and
openings to adjacent areas. Avoid welding near hydraulic lines.
Have a fire extinguisher readily available.

   6.b. Where compressed gases are to be used at the job site, special

precautions should be used to prevent hazardous situations.
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
and the operating information for the equipment being used.  

     6.c. When not welding, make certain no part of the electrode circuit is

touching the work or ground. Accidental contact can cause
overheating and create a fire hazard.

   6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures 
will not cause flammable or toxic vapors from substances inside.
They can cause an explosion even though they have been
“cleaned”. For information, purchase “Recommended Safe
Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society 
(see address above).

   6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

   6.f. Sparks and spatter are thrown from the welding arc. Wear oil free

protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area.

   6.g. Connect the work cable to the work as close to the welding area

as practical. Work cables connected to the building framework or
other locations away from the welding area increase the
possibility of the welding current passing through lifting chains,
crane cables or other alternate circuits. This can create fire
hazards or overheat lifting chains or cables until they fail.

   6.h. Also see item 1.c.

   6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

   6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF

DAMAGED.

   7.a. Use only compressed gas cylinders containing

the correct shielding gas for the process used
and properly operating regulators designed for
the gas and pressure used. All hoses, fittings,
etc. should be suitable for the application and
maintained in good condition.

   7.b. Always keep cylinders in an upright position securely chained to

an undercarriage or fixed support.

   7.c. Cylinders should be located:

Away from areas where they may be struck or subjected
to physical damage.

A safe distance from arc welding or cutting operations
and any other source of heat, sparks, or flame.

   7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

   7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

   7.f. Valve protection caps should always be in place and hand tight

except when the cylinder is in use or connected for use.

   7.g. Read and follow the instructions on compressed gas cylinders,

associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
the Compressed Gas Association,  14501 George Carter Way
Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

   8.a. Turn off input power using the disconnect

switch at the fuse box before working on 
the equipment.

   8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

   8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to

http://www.lincolnelectric.com/safety

for additional safety information.

SAFETY

Safety 04 of 04 - 5/16/2018

Summary of Contents for Wire Feed Module 12207

Page 1: ...achines having Code Numbers 12207 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelec...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...ri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan...

Page 7: ...nection of Lincoln Electric Wire Feeders A 8 OPERATION Section B Design Features B 1 Recommended Wire Feeders and Accessories B 1 Additional Safety Precautions B 1 Wire Feed Module Operation B 1 MAINT...

Page 8: ...ectrode welding and other open arc processes With the module installed the welder can be easily set to operate in either the constant voltage or the stan dard constant current modes The constant volta...

Page 9: ...top engine before servicing Keep away from moving parts Only qualified personnel should install use or service this equipment MACHINE GROUNDING Because a portable engine driven welder or generator cre...

Page 10: ...all Flat Head Screwdriver Pliers 3 32 Allen Wrench 3 8 Drive Ratchet with Small Extension 1 2 Socket 9 16 Deep Well Socket 3 4 Socket 5 16 Nut Driver and Socket 1 2 Open End Wrench 9 16 Open End Wrenc...

Page 11: ...all wires connected to it mounting tab down INSTALLATION SEQUENCE SAE 300 HE See Exploded View the following Page 1 Remove the bottom 3 mounting screws from the upper control nameplate Keep the screw...

Page 12: ...ENTIOMETER SPACER AMPHENOL RECEPTACLE MOUNT WITH KEY LOCATED IN THE BOTTOM POSITION POTENTIOMETER SHAFT SEAL CONTROL KNOB CENTER SHAFT SEAL AND SPACER UNDER KNOB AND WITH PRESSURE ON THE KNOB AGAINST...

Page 13: ...eed power cable assembly through the rectangu lar window on the bottom of the generator 8 Connect power cable thermostat assembly and the existing cables to the negative brushholder using the 75 long...

Page 14: ...right side of the machine and save hardware 12 Position control box into place Four plastic fuel tank mounting bolts require loosening to slide the tank towards the engine The control box must be mane...

Page 15: ...e guard from the left side of the welder Using two screws from the mounting hardware package fasten the out put terminal also from the mounting hardware package to the guard Connect the WFM control bo...

Page 16: ...t processes CONNECTION OF THE LN 7 LN 7 GMA TO THE WIRE FEED MODULE Requires K584 L input cable K864 adapter and optionally the K857 for remote control See the connection diagram in the Diagrams secti...

Page 17: ...standard output terminal is not used for CV welding of either polarity Refer to diagrams section to determine the correct con nection to the remote control receptacle When the WFM is in the CV mode th...

Page 18: ...tle linkage will cause an increase in the A C auxiliary voltage If this voltage goes above 140 volts the control circuits of the WFM and wire feeders will be damaged The engine governor setting is pre...

Page 19: ...do not understand or are unable to perform the Recommended Course of Action safely contact your local Authorized Field Service Facility TROUBLESHOOTING CHART Have qualified personnel do the maintenanc...

Page 20: ...ion 2 Refer to quick check procedure for generator only 3 Refer to procedure for Checking the Cold Tip Contactor CR4 4 Turn engine off Remove short circuit 5 Broken or loose connections from WFM to co...

Page 21: ...Capacitors in power source output cir cuit failed A failure is indicated if the small vent plug on the top of a capaci tor is raised or blown out 5 Opening in feedback circuit 6 Faulty P C Board 1 Ch...

Page 22: ...ion contamination or looseness b Check leads in the plug harness for loose or inter mittent connection 2 If P C Board is visibly damaged electrically before possibly subjecting the new P C Board to th...

Page 23: ...voltage is present at leads 630 631 measure the voltage between L2 terminal and ter minal opposite L2 If the voltage is equal to the output voltage across the positive and negative output terminals r...

Page 24: ...the problem exists in the Wire Feed Module Refer to Troubleshooting chart 2 If there is no generator output in step 1 proceed with the following a If jumper plug P10 is available a quick check can be...

Page 25: ...may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure pan els If the diagram is illegible write to...

Page 26: ...GATIVE CV OUTPUT TERMINAL PANEL CONNECT TO NEG BRUSH HOLDER 250 AMP THERMOSTAT ASSEMBLY WIRE FEED MODULE ON MACHINE REMOVE PLUG P10 FROM CONNECTOR J5 CONNECT P5 ON W F M TO CONNECTOR J5 ON MACHINE CON...

Page 27: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 28: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 29: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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