This machine is made in compliance with EU standards for safety and is
CE certified.
ISUM
OPTICLEAN II
Welds cleaning equipment
Safety, Use and
Maintenance Instructions
EN
N° 8695-8954 Rev.1
Creation date : 12/2014
20
18b
17b
18a
17a
19
9
3
10
18
17
16
15
6
2
11
a
b
8
7
5
14
13
12
1
4
2. MACHINE FEATURES
2.1. Machine Components
1.
Power Cable
2.
Main power switch
3.
Ground cable socket
4.
Cable torch - power supply socket
5.
Electrochemical mode selector
6.
Current type selector
7.
System power LED
8.
Carrying andle
9.
Ground cable
10.
Torch power cable
11.
Electrolyte solution:
11.a. Cleaning solution (Neutral solution)
11.b. Polishing solution (Brill solution)
ATTENTION
Be sure to read the instructions in this manual before use.
This manual provides
the information necessary for the installation, startup, use and maintenance of the
machine in conditions of safety. The instructions are part of the machine and must
be carefully preserved during the entire life of the latter.
1. SAFETY
1.1. Safety gear
The use of the machine requires the use of personal protective equipment such as:
• Protective Gloves,
• Safety Goggles,
• Respirator (in the absence of air filtration system).
BURN HAZARDS
During operation, parts subject to treatment and some components of the torch
can reach high temperatures (above 180 °C).
Protective gloves must be used for handling parts and for the use of the torch.
The
same precautions must be used for the withdrawal of pads and their supports.
ELECTROLYSIS SOLUTIONS
The operation of the machine requires the use of electrolyte
solutions, corrosive and irritant products for eyes and skin.
It is necessary to use protective gears such as gloves, safety
goggles and protective garments during use of these products to
prevent the risk of contact.
Do not use products other than those specified in this manual
(not doing so, will void any warranty) and donot mix these
products with other products. Keep products in a safe place and
in their original container.
In case of accidental contact with eyes or skin and/or if swallowed, ensure to follow
the instructions on the product safety data sheets.
The safety data sheet for the electrolyte solution can be found at: www.weldline.eu.
FUMES HAZARD
Processing operations can emit toxic fumes; observe the necessary
precautions to prevent risk of exposure of the operator and other people
nearby.
In the absence of a air filtration system, operator must use a respirator with appropriate
filter, suitable for the electrolyte used (FFP2, FFP1...).
• FFP2 (Brill solution) • FFP1 (Neutral solution)
ELECTRICAL SHOCK
Any electric shock can be life threatening. Do not use the machine in a humid
place. Do not touch live components. At the slightest sensation of electric
shock,immediately turn off the machine and do not reuse until a qualified
technician has resolved the anomaly. Frequently check the power cable and if it shows
signs of damage or abrasions in the sheath, replace it immediately.
Perform maintenance
operations only after disconnecting the machine from its power supply
. Maintenance
of electrical parts must be performed only by qualified and authorized personnel.
Use only original spare parts.
1.2. Protective equipment
Thermal Protection:
The machine is equipped with a mechanism which intervenes in the event
of accidental overheating. When the thermal protection switch engages, the machine ceases to
operate. Machine operation is restored automatically, after the temperature returns to within
normal range.
Short-circuits protection:
The machine is equipped with a protection system against short-
circuit that may occur between the pad support and the workpiece.
12.
Torch
13.
Torch support
14.
Torch holder
15.
Dispensing pump button
16.
Mounting Screws
17.
Graphite pad holder:
17.a. TIG standard insert 90°
17.b. TIG narrow insert 90°
18.
Cleaning Tip
18.a. TIG bonding tip 90°
18.b. TIG narrow bonding tip 90°
19.
Cleaning/Polishing brush
20.
Neutralizer - cleaning solution Inox-L
Made in ITALY
A
www.weldline.eu
ISUM OPTICLEAN II-EN__ 16/03/2018 09:22 Page1