Lincoln Electric WELDLINE OPTICLEAN II Use And Maintenance Instructions Download Page 1

This machine is made in compliance with EU standards for safety and is
CE certified.

ISUM

OPTICLEAN II

Welds cleaning equipment

Safety, Use and 
Maintenance Instructions

EN

N° 8695-8954 Rev.1
Creation date : 12/2014

 

 

 

 

20

18b

17b

18a

17a

19

9

3

10

18

17

16

15

6

2

11

a

b

8

7

5

14

13

12

1

4

2. MACHINE FEATURES

2.1. Machine Components

1. 

Power Cable

2.

Main power switch

3.

Ground cable socket

4. 

Cable torch - power supply socket

5.

Electrochemical mode selector

6.

Current type selector

7.

System power LED

8.

Carrying andle

9.

Ground cable

10.

Torch power cable

11.

Electrolyte solution:
11.a. Cleaning solution (Neutral solution)
11.b. Polishing solution (Brill solution)

ATTENTION 

Be sure to read the instructions in this manual before use. 

This manual provides

the information necessary for the installation, startup, use and maintenance of the
machine in conditions of safety. The instructions are part of the machine and must
be carefully preserved during the entire life of the latter.

1. SAFETY

1.1. Safety gear

The use of the machine requires the use of personal protective equipment such as:
• Protective Gloves,
• Safety Goggles,
• Respirator (in the absence of air filtration system).

BURN HAZARDS

During operation, parts subject to treatment and some components of the torch
can reach high temperatures (above 180 °C).

Protective gloves must be used for handling parts and for the use of the torch. 

The

same precautions must be used for the withdrawal of pads and their supports.

ELECTROLYSIS SOLUTIONS

The operation of the machine requires the use of electrolyte
solutions, corrosive and irritant products for eyes and skin.

It is necessary to use protective gears such as gloves, safety
goggles and protective garments during use of these products to
prevent the risk of contact.

Do not use products other than those specified in this manual
(not doing so, will void any warranty) and donot mix these
products with other products. Keep products in a safe place and
in their original container.

In case of accidental contact with eyes or skin and/or if swallowed, ensure to follow
the instructions on the product safety data sheets.

The safety data sheet for the electrolyte solution can be found at: www.weldline.eu.

FUMES HAZARD

Processing operations can emit toxic fumes; observe the necessary
precautions to prevent risk of exposure of the operator and other people
nearby.

In the absence of a air filtration system, operator must use a respirator with appropriate
filter, suitable for the electrolyte used (FFP2, FFP1...).
• FFP2 (Brill solution)      • FFP1 (Neutral solution)

ELECTRICAL SHOCK

Any electric shock can be life threatening. Do not use the machine in a humid
place. Do not touch live components. At the slightest sensation of electric
shock,immediately turn off the machine and do not reuse until a qualified

technician has resolved the anomaly. Frequently check the power cable and if it shows
signs of damage or abrasions in the sheath, replace it immediately. 

Perform maintenance

operations only after disconnecting the machine from its power supply

. Maintenance

of electrical parts must be performed only by qualified and authorized personnel.
Use only original spare parts.

1.2. Protective equipment

Thermal Protection: 

The machine is equipped with a mechanism which intervenes in the event

of accidental overheating. When the thermal protection switch engages, the machine ceases to
operate. Machine operation is restored automatically, after the temperature returns to within
normal range.

Short-circuits protection: 

The machine is equipped with a protection system against short-

circuit that may occur between the pad support and the workpiece.

 

12.

Torch

13.

Torch support

14.

Torch holder

15.

Dispensing pump button

16.

Mounting Screws

17.

Graphite pad holder:
17.a. TIG standard insert 90°
17.b. TIG narrow insert 90°

18.

Cleaning Tip
18.a. TIG bonding tip 90°
18.b. TIG narrow bonding tip 90°

19.

Cleaning/Polishing brush

20.

Neutralizer - cleaning solution Inox-L

Made in ITALY

A

www.weldline.eu

ISUM OPTICLEAN II-EN__  16/03/2018  09:22  Page1

Summary of Contents for WELDLINE OPTICLEAN II

Page 1: ...cts Keep products in a safe place and in their original container In case of accidental contact with eyes or skin and or if swallowed ensure to follow the instructions on the product safety data sheet...

Page 2: ...the ground cable clamp 9 to the work piece 4 Plug in power cable 1 into the socket consistent with existing safety and regulatory standards take into account the voltage of the machine which is indic...

Page 3: ...he handle 21 and tighten the fastening post 22 with the 2 5 mm Allen key Fig H1 7 3 Installing marking pens 24 1 Placing the marking felt 24 on the graphite insert 23 so that it is well covered Attent...

Page 4: ...Machinery and obsolete equipment are hazardous waste to be disposed by taking into account the category to which they belong Under Directive EC 2002 96 for electrical and electronic equipment WEEE du...

Page 5: ...ht n ho kontaktu s o ima nebo k a p i po it urychlen n sledujte pokyny na seznamu bezpe nostn ch opat en p i zasa en nebezpe n mi kapalinami Tento seznam naleznete na adrese www weldline eu NEBEZPE VD...

Page 6: ...jte nap jec kabel 1 do z suvky v souladu s existuj c mi bezpe nostn mi a regula n mi standardy berte v potaz nap t p stroje kter je uvedeno v technick ch daj ch p ipevn n ch na p edn stran jednotky 5...

Page 7: ...lo ku 23 na rukoje 21 a dot hn te upev ovac ty 22 pomoc 2 5 mm imbusov ho kl e obr H1 7 3 Instalace zna kovac ch per 24 1 Um st te zna kovac plst 24 na grafitovou vlo ku 23 tak aby byla dob e zakryt U...

Page 8: ...ZEN Strojn sou stky a zastaral vybaven jsou nebezpe n odpad kter je t eba zlikvidovat dle p slu n kategorie Podle sm rnice ES 2002 96 o elektrick ch a elektronick ch vybaven ch OEEZ mus u ivatel p i...

Page 9: ...rodukte d rfen nicht mit anderen Produkten gemischt werden Bewahren Sie die Produkte an einem sicheren Ort in ihrem Originalbeh lter auf Im Fall einer zuf lligen Ber hrung mit den Augen oder mit der H...

Page 10: ...cker des Massekabels 9 am gelben Steckplatz 3 anstecken 3 Die Klemme des Massekabels 9 an das Werkst ck anschlie en auf dem sich die Schwei naht befindet die abgebeizt poliert werden soll 4 Den Stecke...

Page 11: ...busschl ssel 2 5 mm etwas lockern 2 Den Einsatz 23 auf dem Griff 21 platzieren und den Befestigungsstift 22 mit dem Inbusschl ssel 2 5 mm festziehen Abb H1 7 3 Installation der Markierfilzstifte 24 1...

Page 12: ...en ist VERALTETE MASCHINEN UND GER TE Veraltete Maschinen und Ger te sind Sonderm ll der unter Ber cksichtigung der Kategorie zu der sie geh ren zu entsorgen ist Gem der Richtlinie 2002 96 EG die f r...

Page 13: ...a de inmediato ni mezcle estos productos con otros productos Conserve los productos en un lugar seguro y en su recipiente original En caso de contacto accidental con los ojos o con la piel o en caso d...

Page 14: ...9 en la toma amarilla 3 3 Conecte las pinzas del cable de masa 9 a la pieza donde se encuentra la soldadura que debe ser decapada abrillantada 4 Introduzca la enchufe del cable de alimentaci n del dis...

Page 15: ...el mango 21 y apriete el pasador de sujeci n 22 con la llave Allen de 2 5 mm Fig H1 7 3 Instalaci n de los fieltros de marcado 24 1 Coloque el fieltro de marcado 24 en la pieza de inserci n de grafito...

Page 16: ...n residuos especiales que deben eliminarse y desguazarse teniendo en cuenta la categor a a la que pertenecen En conformidad con la directiva CE 2002 96 aplicable a los aparatos el ctricos y electr nic...

Page 17: ...paikassa alkuper isess pakkauksessaan Jos ainetta p see vahingossa kosketuksiin silmien tai ihon kanssa ja nielemistapauksissa noudata tuotteiden k ytt turvallisuustiedotteissa annettuja ohjeita Elekt...

Page 18: ...ava kiillotettava hitsaussauma on 4 Aseta laitteen 1 virtajohdon pistoke pistorasiaan joka on voimassa olevien turvallisuusm r ysten mukainen ota huomioon laitteen etuosassa teknisiss tiedoissa annett...

Page 19: ...evaa kiinnitystappia 22 k ytt m ll 2 5 mm kuusiokoloavainta 2 Aseta liitin 23 kahvaan 21 ja sulje kiinnitystappi 22 2 5 mm kuusiokoloavaimella Kuva H1 7 3 Huopien asentaminen merkint varten 24 1 Aseta...

Page 20: ...t jotka on romutettava oman j teluokkansa mukaisesti S hk ja elektroniikkalaiteromusta WEEE annetun CE 2002 96 direktiivin mukaisesti n iden laitteiden h vitt misen hetkell k ytt j n on eroteltava s h...

Page 21: ...que ceux indiqu s dans le pr sent manuel dans le cas contraire toute garantie sera annul e et ne pas m langer ces produits d autres produits Conserver les produits en lieu s r dans leur r cipient d o...

Page 22: ...du c ble de masse 9 dans la prise jaune 3 3 Brancher la pince du c ble de masse 9 la pi ce sur laquelle se trouve la soudure d caper polir 4 Introduire la fiche du c ble d alimentation du dispositif 1...

Page 23: ...e 2 5 mm 2 Placer l insert 23 sur la poign e 21 et serrer le pion de fixation 22 avec la cl Allen de 2 5 mm Fig H1 7 3 Installation des feutres de marquage 24 1 Placer le feutre de marquage 24 sur l i...

Page 24: ...TES Les machines et appareillages obsol tes sont des d chets sp ciaux mettre au rebut en tenant compte de la cat gorie laquelle ils appartiennent Conform ment la directive CE 2002 96 applicables aux...

Page 25: ...a la decadenza della garanzia e non miscelare questi prodotti ad altri Conservare i prodotti in un luogo sicuro nel rispettivo contenitore originale In caso di contatto accidentale con gli occhi o la...

Page 26: ...ire la spina del cavo di massa 9 nella presa gialla 3 3 Collegare il morsetto del cavo di massa 9 al pezzo su cui si trova la saldatura da decapare lucidare 4 Inserire la spina del cavo di alimentazio...

Page 27: ...chiave Allen da 2 5 mm 2 Posizionare l inserto 23 sull impugnatura 21 e serrare il perno di fissaggio 22 con la chiave Allen da 2 5 mm Fig H1 7 3 Montaggio dei feltri per marcatura 24 1 Posizionare i...

Page 28: ...solete sono rifiuti speciali da destinare alla rottamazione tenendo conto della rispettiva categoria di appartenenza In conformit alla direttiva CE 2002 96 applicabile alle apparecchiature elettriche...

Page 29: ...producten Bewaar deze producten op een veilige plaats in hun oorspronkelijke verpakking Bij toevallig contact met de ogen of met de huid en in geval van inslikken moet u de instructies op de veilighei...

Page 30: ...Afb G7 2 Steek de stekker van de massakabel 9 in de gele aansluiting 3 3 Zet de klem van de massakabel 9 vast op het stuk waarop het soldeerwerk zit dat u moet afbijten polijsten 4 Steek de stekker v...

Page 31: ...de stiftsleutel van 2 5 mm 2 Plaats het inzetstuk 23 op de handgreep 21 en haal de bevestigingspin 22 aan met de stiftsleutel van 2 5 mm Afb H1 7 3 Installatie van de markeerviltjes 24 1 Plaats het m...

Page 32: ...ES EN APPARATEN verouderde machines en apparaten vallen onder speciale afvalstoffen die afgedankt moeten worden rekening houdend met de categorie waartoe ze behoren In overeenstemming met de richtlijn...

Page 33: ...zestrzega niezb dnych rodk w ostro no ci aby zapobiec ryzyku nara enia operatora i innych os b w pobli u W przypadku braku systemu filtracji powietrza operator musi stosowa mask oddechow z odpowiednim...

Page 34: ...czy kabel zasilaj cy 1 do gniazda zgodnie z obowi zuj cymi normami bezpiecze stwa i przepisami prawnymi uwzgl dni napi cie urz dzenia kt re jest wskazane w danych technicznych umieszczonych z przodu u...

Page 35: ...oluzowa na uchwycie 21 za pomoc klucza imbusowego 2 5 mm 2 Umie ci wk adk 23 na uchwycie 21 i dokr ci s upek mocuj cy 22 za pomoc klucza imbusowego 2 5 mm rys H1 7 3 Instalowanie ko c wek znakuj cych...

Page 36: ...e urz dzenia i wyposa enie s odpadami niebezpiecznymi kt re nale y usun z uwzgl dnieniem kategorii do kt rej nale Zgodnie z dyrektyw WE 2002 96 dotycz c sprz tu elektrycznego i elektronicznego WEEE w...

Page 37: ...rio a garantia perde a validade e n o misturar estes produtos com outros Conservar os produtos em um local seguro no respetivo recipiente original Em caso de contacto acidental com os olhos ou a pele...

Page 38: ...tomada amarela 3 3 Ligar o grampo do cabo de massa 9 pe a na qual se encontra a soldadura que deve ser decapada polida 4 Inserir a ficha do cabo de alimenta o do dispositivo 1 na tomada de corrente c...

Page 39: ...21 utilizando a chave Allen de 2 5 mm 2 Posicionar o inserto 23 na pega 21 e apertar o pino de fixa o 22 com a chave Allen de 2 5 mm Fig H1 7 3 Montagem dos feltros para marca o 24 1 Posicionar o felt...

Page 40: ...e os equipamentos obsoletos s o res duos especiais e devem ser destinados destrui o de acordo com a categoria qual pertencem Em conformidade com a diretiva CE 2002 96 aplic vel aos equipamentos el tri...

Page 41: ...este produse cu altele P stra i aceste produse la loc sigur n recipientul original n caz de contact accidental cu ochii sau pielea sau n caz de ingestie respecta i instruc iunile din fi ele de siguran...

Page 42: ...din fa a dispozitivului Fig G7 2 Introduce i techerul cablului de mas 9 n priza galben 3 3 Conecta i borna cablului de mas 9 la piesa pe care de afl sudura care trebuie cur at lustruit 4 Introduce i t...

Page 43: ...agonale de 2 5 mm 2 A eza i inser ia 23 pe m ner 21 i str nge i tiftul de fixare 22 cu ajutorul cheii hexagonale de 2 5 mm Fig H1 7 3 Instalarea fetrurilor de marcare 24 1 A eza i fetrul 24 pe inser i...

Page 44: ...e MA INI I APARATE VECHI Ma inile i aparatele vechi sunt considerate de euri speciale i trebuie eliminate n func ie de categoria c reia apar in Conform prevederilor directivei CE 2002 96 aplicabile ap...

Page 45: ...en v tomto n vode na obsluhu nere pektovanie vedie k strate z ruky a nemie ajte tieto v robky s ostatn mi Skladujte v robky na bezpe nom mieste v origin lnom balen V pr pade n hodn ho kontaktu s o ami...

Page 46: ...ipojte svorku uzem ovacieho vodi a 9 na kus so zvarom ur en m k moreniu le teniu 4 Pripojte nap jac k bel zariadenia 1 do pr dovej z suvky mus by v s lade s platn mi normami a bezpe nostn mi predpismi...

Page 47: ...i 21 a utiahnite zais ovac kol k 22 imbusov m k om 2 5 mm Obr H1 7 3 Mont plst pre zna enie 24 1 Umiestnite pls pre zna enie 24 na grafitov vlo ku 23 tak aby bola dobre zakryt Upozornenie nespr vna mo...

Page 48: ...riadenia predstavuj nebezpe n odpad ur en na zo rotovanie s prihliadnut m na pr slu n kateg riu V s lade so smernicou 2002 96 ES ktor sa t ka elektrick ch a elektronick ch zariaden RAEE v ase likvid c...

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