Lincoln Electric VANTAGE 400 AU 11959 Operator'S Manual Download Page 15

OIL                                 

The VANTAGE® 400 (AU) is shipped with the engine crankcase

filled with high quality SAE 10W-30 Oil that meets classification CG-

4 or CH-4 for diesel engines.  Check the oil level before starting the

engine. If it is not up to the full mark on the dip stick, add oil as

required. Check the oil level every four hours of running time during

the first 50 running hours. Refer to the engine Operator’s Manual for

specific oil recommendations and break-in information. The oil

change interval is dependent on the quality of the oil and the oper-

ating environment. Refer to the Engine Operator’s Manual for more

details on the proper service and maintenance intervals.

fUeL

DIeseL fUeL ONLy-

Low sulphur fuel or ultra low sulphur

fuel in U.S.A. and Canada.

•  fill the fuel tank with clean, fresh fuel. the capacity of the

tank is 20 gals.(75.7 ltrs). When the fuel gauge reads empty

the tank contains approximately 2 gals. (7.6 ltrs.) of reserve

fuel.

NOte: a fuel shut off valve is located  on the pre-filter/sedi-

ment filter. Which should be in the closed position

when the welder is not used for extended periods of

time.

------------------------------------------------------------------------

eNGINe COOLING systeM

air to cool the engine is drawn in the side and exhausted

through radiator & case back. It is important that the intake and

exhaust air is not restricted. allow a minimum clearance of 12

in. (305 mm) from the case back and 16 in.(406 mm) from either

side of the base to a vertical surface

.

------------------------------------------------------------------------

BatteRy CONNeCtION

Use caution as the electrolyte is a strong acid that can burn

skin and damage eyes.

------------------------------------------------------------------------

The VANTAGE® 400 (AU) is shipped with the negative battery

cable disconnected. Make certain that the RUN-STOP switch is in

the STOP position. Remove the two screws from the battery tray

using a screwdriver or a 3/8" socket. Attach the negative battery

cable to the negative battery terminal and tighten using a 1/2" sock-

et or wrench.

NOte

: This machine is furnished with a wet charged battery; if

unused for several months, the battery may require a booster

charge. Be careful to charge the battery with the correct polarity.

(See Battery in “Maintenance Section”)

a-5

INstaLLatION   

VaNtaGe® 400 (aU)

a-5

cific requirements for use on public highways.

MUffLeR OUtLet PIPe

Using the clamp provided secure the outlet pipe to the outlet tube

with the pipe positioned such that it will direct the exhaust in the

desired direction. Tighten using a 9/16"(14mm) socket or wrench.

sPaRK aRResteR

Some federal, state or local laws may require that gasoline or diesel

engines be equipped with exhaust spark arresters when they are

operated in certain locations where unarrested sparks may present

a fire hazard. The standard muffler included with this welder does

not qualify as a spark arrester. When required by local regulations,

a suitable spark arrester, such as the K903-1 must be installed and

properly maintained.

an incorrect spark arrestor may lead to damage to the engine

or adversely affect performance.

------------------------------------------------------------------------

ReMOte CONtROL

The VANTAGE® 400 (AU) is equipped with a 6-pin and a 14-pin

connector. The 6-pin connector is for connecting the K857 or K857-

1 Remote Control or for TIG welding, the K870 foot Amptrol or the

K963-3 hand Amptrol. When in the CC-STICK, ARC GOUGING or

CV-WIRE modes and when a remote control is connected to the 6-

pin Connector, the auto-sensing circuit automatically switches the

OUTPUT control from control at the welder to remote control.
When in the DOWNHILL PIPE mode and when REMOTE CON-

TROL is connected to the 6-Pin or 14-Pin Connector, the OUTPUT

CONTROL is used to set the maximum current range of the OUT-

PUT CONTROL of the REMOTE.

example:

When the OUTPUT CONTROL on the welder is set to

200 amps the current range on the REMOTE CONTROL will be 40-

200 amps rather than the full 40-300 amps. Any current range  that

is less than the full range provides finer current resolution for more

fine tuning of the output.

When in TOUCH START TIG mode and when a Amptrol is connect-

ed to the 6-Pin Connector, the OUTPUT dial is used to set the max-

imum current range of the CURRENT CONTROL of the Amptrol.
The 14-pin connector is used to directly connect a wire feeder con-

trol cable. In the CV-WIRE mode, when the control cable is con-

nected to the 14-pin connector, the auto-sensing circuit

automatically makes the Output Control inactive and

the wire feeder voltage control active.

NOte:  When  a  wire  feeder  with  a  built  in  weld-

ing  voltage  control  is  connected  to  the  14-pin

connector, do not connect anything to the 6-pin

connector.

------------------------------------------------------------------------

WaRNING

CaUtION

WaRNING

WaRNING

WaRNING

Summary of Contents for VANTAGE 400 AU 11959

Page 1: ...nes having Code Numbers 11959 12307 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnel...

Page 2: ...he general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you...

Page 3: ...y guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e...

Page 4: ...ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suita...

Page 5: ...lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard fo...

Page 6: ...ponsibility of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding th...

Page 7: ...ommendations Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metal...

Page 8: ...ly important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on...

Page 9: ...8 ________________________________________________________________________________ Operation section B Safety Precautions B 1 General Description B 1 For Auxiliary Power B 1 Engine Operation B 1 Add...

Page 10: ...g Optional Spark Arrestor D 5 Welder Generator Maintenance D 6 Storage D 6 Cleaning D 6 Brush Removal and Replacement D 6 ________________________________________________________________________ troub...

Page 11: ...ssure Mechanical Fuel Pump Auto air bleed Mechanical with Full Flow Filter EPA Tier IV Interim system Electric shutoff solenoid Indirect fuel injector aIR CLeaNeR eNGINe IDLeR MUffLeR eNGINe PROteCtIO...

Page 12: ...ptacles Residual Current Device RCD Circuit Breakers Thermal Magnetic Other Circuit Breakers 400V 3 Ph x 1 230V 1 Ph x 2 14 Pin Connector 6 Pin Connector 4 pole 40Amp 30mA trip current 3 Phase 20 Amp...

Page 13: ...od electrical con nections also limits the possibility of other safety issues such as heat generated damage burns and fires The machine is shipped with the VRD switch in the On position To turn it On...

Page 14: ...weight of Lincoln equipment and likely additional attachments 2 Proper support of and attachment to the base of the welding equipment so there will be no undue stress to the framework 3 Proper placem...

Page 15: ...ighways MUffLeR OUtLet PIPe Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired direction Tighten using a 9...

Page 16: ...ding stud marked with the symbol is provided on the front of the welder WeLDING teRMINaLs The VANTAGE 400 AU is equipped with a toggle switch for selecting hot welding terminal when in the WELD TERMIN...

Page 17: ...the high idle speed the wire will begin to feed and the welding process started When welding is stopped the engine will revert to low idle speed after approximately 12 seconds unless welding is resum...

Page 18: ...ng clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current 4 Set the MODE switch to the CV WIRE position 5 Set the WELD TERMINAL...

Page 19: ...he desired operating mode Full power is available regardless of the welding control settings providing no welding current is being drawn eNGINe OPeRatION Before Starting the Engine Be sure the machine...

Page 20: ...connected to the 14 Pin Connector the auto sensing circuit automatically makes OUTPUT CONTROL inactive and the wire feeder voltage control active Otherwise the OUTPUT CONTROL is used to preset the vo...

Page 21: ...uipment Includes auto sensing remote control circuit 9 WeLD teRMINaLs CONtROL sWItCH In the WELD TERMINALS ON position the output is electrically hot all the time In the REMOTELY CONTROLLED position t...

Page 22: ...INe HOUR MeteR Displays the total time that the engine has been running This meter is useful for scheduling prescribed maintenance 18 eNGINe PROteCtION LIGHt A warning indi cator light for Low Oil Pre...

Page 23: ...lve is located on the fuel pre filter CaUtION The ARC CONTROL dial sets the short circuit current arc force during stick welding to adjust for a soft or crisp arc Increasing the number from 10 soft to...

Page 24: ...With the VRD switch in the ON position there is no output in the DOWNHILL PIPE mode For indicator light operation see table B 1 tIG WeLDING The TOUCH START TIG setting of the MODE switch is for DC TIG...

Page 25: ...s is to receive a low voltage welding process There is no difference in operation with the VRD On or Off for this mode For indicator light oper ation see table B 1 WIRe WeLDING CV Connect a wire feede...

Page 26: ...ty KP1697 5 64 Drive Roll Kit Includes 2 polished U groove drive rolls outer wire guide and inner wire guide for solid core wire Used on LN 25 Pro KP1697 068 Drive Roll Kit Includes 2 polished U groov...

Page 27: ...All nuts and bolts for tightness Electrical systems Valve clearances Tighten cylinder head Renew the engine breather Air filter element Air filter earlier check may be required Alternator drive belt A...

Page 28: ...he oil container to be sure it includes the letters indicated Note An S grade oil must not be used in a diesel engine or damage may result It IS permissible to use an oil that meets S and C grade serv...

Page 29: ...itself and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end...

Page 30: ...signs of deterioration are found tIGHteNING tHe faN BeLt If the fan belt is loose the engine can overheat and the battery lose its charge Check tightness by press ing on the belt midway between the p...

Page 31: ...o the machine can result if operated at speeds above maximum CLeaNING tHe BatteRy Keep the battery clean by wiping it with a damp cloth when dirty If the terminals appear corroded discon nect the batt...

Page 32: ...rings to wear and darken slightly Inspect the brushes when a generator over haul is necessary Do not attempt to polish slip rings while the engine is running service and Repair should only be perform...

Page 33: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Page 34: ...vertical position of handle 2 Fuel Filters dirty clogged Check and replace main filter element and or Inline Fuel Filter 3 Out of fuel Fill tank and bleed fuel system 4 High coolant temperature or low...

Page 35: ...sides of base and exhaust end case back 1 Dirty fuel or air filters Inspect and clean replace filters as needed Inspect and clean replace filters as needed 2 Water in fuel If water found in tank Empty...

Page 36: ...kage or broken spring 2 Faulty PC board Control or Idler 1 Fuel filter clogged Replace 2 Air filter clogged clean or replace 3 High idle setting incorrect check and adjust if required 4 Valves out of...

Page 37: ...Weld Terminals On position when welding without control cable 3 Faulty PC board or welder alterna tor 1 Poor remote control cable connec tion to 6 pin or 14 pin connector Check connections 2 Faulty re...

Page 38: ...re the electrode wire gas voltage current etc is correct for the process being used 3 Check for loose or faulty connec tions at the weld output terminals and welding cable connections 4 The welding ca...

Page 39: ...f 1 DIaGRaMs f 1 VaNtaGe 400 aU...

Page 40: ...f 2 DIaGRaMs f 2 VaNtaGe 400 aU...

Page 41: ...f 3 DIaGRaMs f 3 VaNtaGe 400 aU...

Page 42: ...f 4 DIaGRaMs f 4 VaNtaGe 400 aU...

Page 43: ...r reference only It may not be accurate for all machines covered by this manual the specific diagram for a particular code is included with the machine If the diagram is illegible write to the service...

Page 44: ...5 50 1409 7 2 25 57 2 5 75 146 0 35 94 913 0 24 00 609 6 39 81 20 60 523 3 28 95 735 3 36 06 915 9 28 13 714 5 60 00 1524 0 16 25 412 8 N A N A CENTER OF GRAVITY WITH OIL IN ENGINE COOLANT IN RADIATOR...

Page 45: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 46: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 47: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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