WELDER CONTROLS
POLARITY SWITCH
Turn the Arc Polarity switch to electrode positive or
electrode negative as required for each particular
application.
CONTROL OF WELDING CURRENT
Purpose of Controls
The continuous “Current Control” is the main current
adjuster. The “Job Selector” is both a fine current
adjuster and the continuous Open Circuit Voltage
adjuster. Open Circuit Voltage (OCV) controls the arc
characteristics.
“Job Selector”
The “Job Selector” dial is divided into four colored
sections providing OCV ranges as follows:
Color
Title
OCV Range
White
Large Electrodes
High OCV
Black
Normal Welding
Medium OCV
Red
Overhead & Vertical Low OCV
Grey
Special Applications Extra-Low OCV
The “Job Selector” is usually set in the black range
because it provides a soft “Buttering “ arc desired for
most welding. Some operators prefer to set the “Job
Selector” in the red range for a snappy “Digging” arc
when welding vertical up or overhead.
“Current Control”
Do not adjust the “Current Control” while welding
because this can damage the control.
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The “Current Control” dial is calibrated in amperes on
three separate colored dials corresponding to the
white, black and red ranges of the “Job Selector” dial.
For example: when the “Job Selector” is set on the
black range, the approximate welding current is indi-
cated on the black scale of the “Current Control” dial.
How to Set the Controls
Assume you want a normal soft arc and about 135
amps, using a 5/32” (4.0 mm) electrode:
1. Set the “Job Selector” at the center of the black
range.
2. Set the “Current Control” to read 135 amps on the
black dial.
3. Start to weld.
4. If you want a little more current, turn the “Job
Selector” up (counterclockwise) to increase current.
If you want a little less current, turn the “Job
Selector” down (clockwise) to decrease current.
5. If dialing the desired current with the “Job Selector”
moves the setting outside the black range causing
undesirable arc characteristics, turn the “Job
Selector” back to the center of the black range. Then
turn the “Current Control” up or down a little as
needed. Readjust the “Job Selector” for the exact
characteristics and current desired.
REMOTE CONTROL
A receptacle and “Local/Remote” control switch on the
lower front control panel and a remote control box with
100 ft. (30.5 m) of cord for adjusting the OCV at the
welding site are standard. Putting the switch in the
“REMOTE” position allows fine current control at the
remote control box while placing the switch in the
“LOCAL” position allows fine current control at the “Job
Selector” on the machine.
AUXILIARY POWER CONTROLS
Note: See the “MAINTENANCE SECTION” for detailed
information on testing and resetting the GFCI
receptacle.
115 VAC Receptacle
One 20 amp, 115 VAC duplex receptacle with GFCI pro-
tection provides 115 VAC for auxiliary power. A total of
20 amps can be drawn from this receptacle.
230 VAC Receptacle
One 15 amp, 230 VAC duplex receptacle provides 230
VAC for auxiliary power. A total of 13 amps can be drawn
from this receptacle.
Circuit Breakers
The circuit breakers provide separate overload current
protection for each half of the 115 V duplex receptacle.
The circuit breakers provide overload current protection in
both current carrying wires of the 230 V duplex receptacle.
Ground Stud
Provides a connection point for connecting the machine
to earth ground. For the safest grounding procedure refer
to “Machine Grounding” in the INSTALLATION section of
this manual.
Diagnostic Plug
This is used by Field Service shops to connect and trou-
bleshoot engine error codes and is found on a bracket
mounted to the liftbale on the service side.
Parts Located in Current Box Mounted on Liftbale
Glow Relay / Breaker (70A)
Fuel Relay / Breaker (20A)
Idle Time Delay Relay
ECU (Electronic Control Unit) Breaker (30A)
CAUTION
B-4
OPERATION
SAE-500
TM
AND SAE-500
TM
SEVERE DUTY
TM
