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REDI-MIG

®

 210c, 250c, 250s, 325c, 325s 

IM6015 

Conformance

Products  displaying  the  C-Tick  mark  are  in  conformity  with 
Australian/New  Zealand  requirements  for  Electromagnetic 
Compatibility (EMC). They are:

• 

 manufactured  in  conformity  with  Australian/New  Zealand 

Standard  (Emission):-  AS/NZS  3652  ‘Electromagnetic 
Compatibility  -  Arc  Welding  Equipment’  (Identical  to  and 
reproduced from British Standard EN 50199)

• 

 for using with other Lincoln Electric/LiquidArc equipment.

• 

 designed for industrial and professional use.

Introduction

All  electrical  equipment  generates  small  amounts  of  electro-
magnetic  emission.  Electrical  emission  may  be  transmitted 
through power lines or radiated through space, similar to a radio 
transmitter.  When  emissions  are  received  by  other  equipment, 
electrical  interference  may  result.  Electrical  emissions  may 
effect  many  kinds  of  electrical  equipment:  other  nearby  welding 
equipment,  radio  and  TV  transmitters  and  receivers,  numerical 
controlled  machines,  telephone  systems,  computers,  etc.  Be 
aware  that  interference  may  result  and  extra  precautions  may 
be required when a welding power source is used in a domestic 
establishment.

Installation and Use

The  purchaser/user  is  responsible  for  installing  and  using  the 
welding equipment according to the manufacturer’s instructions. 
If electromagnetic disturbances are detected then it shall be the 
responsibility  of  the  purchaser/user  of  the  welding  equipment 
to  resolve  the  situation  with  the  technical  assistance  of  the 
manufacturer.  In  some  cases  this  remedial  action  may  be  as 
simple  as  earthing  (grounding)  the  welding  circuit  (see  note 
below).  In  other  cases  it  could  involve  constructing  an  elec-
tromagnetic  screen  enclosing  the  power  source  and  the  work 
complete  with  associated  input  filters.  In  all  cases  electromag-
netic disturbances must be reduced to the point where they are 
no longer troublesome.

Note:

 The welding circuit may or may not be earthed for safety 

reasons  according  to  national  codes.  Changing  the  earthing 
arrangements  should  only  be  authorised  by  a  person  who  is 
competent  to  assess  whether  the  changes  increase  the  risk  of 
injury, eg. by allowing parallel welding current return paths which 
may damage the earth circuits of other equipment.

Assessment of Area

Before  installing  welding  equipment  the  purchaser/user  shall 
make  an  assessment  of  potential  problems  in  the  surrounding 
area.

The following shall be taken into account:

a. 

 Other  supply  cables,  control  cables,  signalling  and 
telephone cables above, below and adjacent to the welding 
equipment;

b. 

Radio and television transmitters and receivers;

c. 

Computer and other control equipment;

d. 

 Safety critical safety equipment, eg. guarding of industrial 
equipment;

e. 

 The  health  of  people  around,  eg.  the  use  of  pacemakers 
and hearing aids;;

f. 

Equipment used for calibration or measurement;

g. 

 The immunity of other equipment in the environment. The 

purchaser/user  shall  ensure  that  other  equipment  being 
used  in  the  environment  is  compatible.  This  may  require 
additional protection measures;

h. 

 The time of the day that welding or other activities are to be 
carried out.

The  size  of  the  surrounding  area  to  be  considered  will  depend 
on the structure of the building and other activities that are taking 
place. The surrounding area may extend beyond the boundaries 
of the premises.

Methods of Reducing Emissions

Mains Supply

Welding  equipment  should  be  connected  to  the  mains  supply 
according to the manufacturer’s recommendations.If interference 
occurs, it may be necessary to take additional precautions such 
as  filtering  the  mains  supply.  Consideration  should  be  given 
to  shielding  the  supply  cable  of  permanently  installed  welding 
equipment in metallic conduit or equivalent. Shielding should be 
electrically continuous throughout its length. The shielding should 
be connected to the welding power source so that good electrical 
contact is maintained between the conduit and the welding power 
source enclosure.

Maintenance of the Welding Equipment

The welding equipment should be routinely maintained according 
to  the  manufacturer’s  recommendations.  All  access  and  service 
doors and covers should be closed and properly fastened when 
the  welding  equipment  is  in  operation.  The  welding  equipment 
should  not  be  modified  in  any  way  except  for  those  changes 
and  adjustment  covered  in  the  manufacturer’s  instructions. 
In  particular,  the  spark  gaps  of  arc  initiation  and  stabilising 
devices  should  be  adjusted  and  maintained  according  to  the 
manufacturer’s recommendations.

Welding Cables

The  welding  cables  should  be  kept  as  short  as  possible  and 
should  be  positioned  close  together,  running  at  or  close  to  the 
floor level.

Equipotential Bonding

Bonding  of  all  metallic  components  in  the  welding  installation 
and  adjacent  to  it  should  be  considered.  However,  metallic 
components bonded to the work piece will increase the risk that 
the  operator  could  receive  a  shock  by  touching  these  metallic 
components  and  the  electrode  at  the  same  time.  The  operator 
should be insulated from all such bonded metallic components.

Earthing of the workpiece

Where the workpiece is not bonded to earth for electrical safety, 
nor connected to earth because of its size and position, eg. ship’s 
hull  or  building  steelwork,  a  connection  bonding  the  workpiece 
to  earth  may  reduce  emissions  in  some,  but  not  all  instances. 
Care  should  be  taken  to  prevent  the  earthing  of  work  pieces 
increasing the risk of injury to users, or damage to  other electrical 
equipment. Where necessary, the connection of the workpiece to 
earth should be made by direct connection to the workpiece, but 
in  some  countries  where  direct  connection  is  not  permitted,  the 
bonding  should  be  achieved  by  suitable  capacitance,  selected 
according to national regulations.

Screening and Shielding

Selective screening and shielding of other cables and equipment 
in  the  surrounding  area  may  alleviate  problems  of  interference. 
Screening  of  the  entire  welding  installation  may  be  considered 
for special applications.*

 Portions  of  the  preceding  text  are  contained  in  AS/NZS3652: 
‘Electromagnetic Compatibility - Arc Welding Equipment’.

INSTRUCTIONS FOR ELECTROMAGNETIC COMPATIBILITY

This welding machine must be used by trained operators 
only. Read this manual carefully before attempting to use 
the welding machine.

WARNING

Summary of Contents for REDI-MIG 210c

Page 1: ...and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part Read and observe the general safety precautions on page 2 and follow specific installation and operating instructions included in this manual Most importantly think before you act and be careful REDI MIG 210c 250c 250s 325c 325s Operator s Manual IM6015 October 20...

Page 2: ...et Up for the Self Shielded Gasless FCAW Process 18 5 7 Welding Techniques for the Self Shielded Gasless FCAW Process 19 5 8 Machine Set Up for the GMAW MIG and Gas Shielded FCAW Processes 20 5 9 Welding Techniques for the GMAW MIG Process 20 5 10 Joint Types and Positions 21 5 11 Butt Welds 21 5 12 Penetration 21 5 13 Fillet Welds 22 5 14 Welding in the Vertical Position 22 5 15 Vertical Up and O...

Page 3: ...nd understand the manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7b 3 a Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conf...

Page 4: ... the greatest care when working near moving parts f Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running g To prevent accidentally starting petrol engines while turning the engine or welding generator during maintenance work disconnect the spark plug wires distributor cap or magneto wire as ap...

Page 5: ... arc welding can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker returns to normal functioning The welding arc has little or no effect on the operation of some pacemakers especially designs that are bi polar or designed to filter out such interference For a we...

Page 6: ...ay that welding or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place The surrounding area may extend beyond the boundaries of the premises Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer s r...

Page 7: ...a QUALITY product by Lincoln Electric We want you to take pride in operating this Lincoln Electric Company product as much pride as we have in bringing this product to you Read this Operator s Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the Safety Instructions we have provided for your protection The l...

Page 8: ...Wave power sources these machines deliver a wider voltage sweet spot giving the operator a larger operating envelop This makes tuning in the right welding parameters a breeze even for less skilled operators Lincoln Electric s new REDI MIG family comprises of five models in both compact and separate wire feeder The REDI MIG 210c 250c and 250s are for 240 volt supply and the REDI MIG 325c and 325s a...

Page 9: ...1 5 Output Polarity Connection 210c 250c 325c only The electrode cable is located between output terminals The electrode cable is connected to the required output terminal on the front of the REDI MIG 210c 250c and 325c The gun polarity can be changed by placing the electrode cable to the required output terminal eg for electrode ve connect the electrode cable to the ve output stud Connect the wor...

Page 10: ...se and 8 position fine voltage selection allowing the user to select up to 32 welding voltages The approximate weld voltages for the rotary switch postions for the 210c 250c and 250s are below left Data for the 325c and 325s are below right Welding voltage values for the REDI MIG 325c 325s Position Position Volts Position Position Volts 13 18V 1 13 21 5 25V 1 21 5 13 18V 2 14 21 5 25V 2 22 13 18V ...

Page 11: ...lding amperage Supplied as standard on REDI MIG 325c Available as a field fit option for other REDI MIG models 9 GAS PURGE WIRE INCH A two position toggle switch located on the REDI MIG 4s Use the gas purge momentary toggle switch to operate the gas solenoid to purge air from the gas supply after connecting a new gas cylinder Gas purge will only operate while the toggle switch is held upwards Use ...

Page 12: ...rigger stops the gas flow To recommence welding the above cycle must be repeated 11 Output Terminals Dinse connection used to connect electrode cable and work return lead FOR OUT POLARITY CONNECTION REFER TO SECTION 1 5 12 CONTROL CABLE OUTPUT CONNECTION The control cable connects to the output connection plug on the front of the REDI MIG 250s 325s separate power source between the output terminal...

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