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IM6015 

REDI-MIG

®

 210c, 250c, 250s, 325c, 325s 

Page 5

WELDING, EMF & PACEMAKERS

All  welders  should  follow  safe  practices  that  minimise  their 
exposure to electric and magnetic fields (EMF).

For  welders  wearing  implanted  pacemakers,  safe  welding 
practices  are  particularly  important  and  additional  procedures 
should  be  followed  by  those  who  have  decided  to  continue  to 
weld. (Hopefully in keeping with a doctor’s advice).

The  following  procedures  will  not  eliminate  exposure  to  EMF  or 
the  possibility  of  arc  welding  having  an  effect  on  a  pacemaker, 
however  if  followed,  they  will  significantly  reduce  exposure  to 
electric  and  magnetic  fields.  Electric  and  magnetic  fields  are 
created  any  time  electric  current  flows  through  a  conductor, 
however  it  is  not  clear  whether  such  exposure  affects  ones 
health.

Some  researchers  have  reported  that  exposure  to  EMF  may 
cause leukemia or other illnesses. These claims originally arose 
in relation to high voltage electric power lines and are very much 
in dispute in the medical and scientific arena, however the best 
advice is to minimise your exposure to EMF to protect your health 
should doctors eventually decide there is a risk.

There are four fundamental facts about EMF:

• 

 With  direct  current  (DC),  the  field  strength  is  relatively 

constant and does not change.

• 

 With alternating current (AC), the field strength constantly 

changes.

• 

 The greater the current flow, i.e. the higher the amps, the

 

stronger the field created by the current 

• 

 The closer the conductor or electrical device is to the body, 

the greater the exposure to the field.

Minimising exposure

All welders should use the following procedures to minimise EMF 
exposure.

• 

 Route electrode or gun and work cables together. Secure 

them with tape if possible.

• 

Never coil the electrode lead around your body.

• 

 Do  not  place  your  body  between  the  electrode  and  work 

cables. If your electrode cable is on your right side the work 
cable should also be on your right side.

• 

 Connect  the  work  cable  to  the  work  piece  as  close  as 

possible  to  the  area  being  welded.  (This  is  also  a  good 
practice  to  eliminate  a  common  problem  on  welding  -  a 
poor work connection.

• 

Do not work next to the welding power source.

Welders with pacemakers

There  is  no  question  that  the  fields  in  arc  welding  can  interfere 
with a pacemakers function. Generally the interference does not 
permanently damage the pacemaker. Once the wearer leaves the 
arc welding environment or stops welding, the pacemaker returns 
to  normal  functioning.  The  welding  arc  has  little  or  no  effect  on 
the  operation  of  some  pacemakers,  especially  designs  that  are 
bi-polar or designed to filter out such interference.

For a welder or anyone working around electrical equipment the 
selection of a pacemaker is very important. Get a doctor’s advice 
about which pacemaker is the least sensitive to interference from 
welding while still being medically suitable.

In addition to the normal safety precautions, the following additional 
procedures should be adopted by welders with pacemakers.

• 

Use gas welding when the application is suitable.

• 

 Use  the  lowest  current  setting  appropriate  for  the

 

application.  Do  not  exceed  400  amps.  Low  current 
(75-200 amps) direct current (DC) welding should be used 
if  arc  welding  is  necessary.  Do  not  TIG  weld  with  high 
frequency.

• 

 Do not use repeated, short welds. Wait about ten seconds 

between  stopping  one  weld  and  starting  the  next.  When 
having  difficulty  starting  an  electrode,  do  not  re-strike  the 
rod repeatedly.

• 

 If  you  feel  light  headed,  dizzy  or  faint,  immediately  stop 

welding. Lay the electrode holder down so that it does not 
contact the work and move away from any welding being 
performed.  Arrange  your  work  in  advance  so  that,  if  you 
become dizzy and drop the electrode holder, the electrode 
holder will not fall on your body or strike the work.

• 

 Do not work on a ladder or other elevated position or in a 

cramped, confined place.

• 

 Do  not  work  alone.  Work  only  in  the  presence  of  an

 

individual  who  understands  these  precautions  and  the 
possible effect welding may have on your pacemaker.

• 

Do not work near spot welding equipment.

• 

 If you have a pacemaker and wish to continue arc welding, 

discuss  this  and  any  other  questions  you  may  have  with 
your  physician  and  follow  his  or  her  advice.  The  doctor 
may  wish  to  contact  the  pacemaker  manufacturer  for  a 
recommendation.  As  mentioned  before,  the  design  of  the 
pacemaker  significantly  affects  the  degree  to  which  it  is 
subject  to  interference  from  a  welding  circuit.  Do  not  rely 
on the fact that you know another welder with a pacemaker 
who has welded for years without experiencing a problem. 
That  welder  and  his  or  her  pacemaker  may  be  quite 
different from you and your pacemaker.

Summary of Contents for REDI-MIG 210c

Page 1: ...and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part Read and observe the general safety precautions on page 2 and follow specific installation and operating instructions included in this manual Most importantly think before you act and be careful REDI MIG 210c 250c 250s 325c 325s Operator s Manual IM6015 October 20...

Page 2: ...et Up for the Self Shielded Gasless FCAW Process 18 5 7 Welding Techniques for the Self Shielded Gasless FCAW Process 19 5 8 Machine Set Up for the GMAW MIG and Gas Shielded FCAW Processes 20 5 9 Welding Techniques for the GMAW MIG Process 20 5 10 Joint Types and Positions 21 5 11 Butt Welds 21 5 12 Penetration 21 5 13 Fillet Welds 22 5 14 Welding in the Vertical Position 22 5 15 Vertical Up and O...

Page 3: ...nd understand the manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7b 3 a Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conf...

Page 4: ... the greatest care when working near moving parts f Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running g To prevent accidentally starting petrol engines while turning the engine or welding generator during maintenance work disconnect the spark plug wires distributor cap or magneto wire as ap...

Page 5: ... arc welding can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker returns to normal functioning The welding arc has little or no effect on the operation of some pacemakers especially designs that are bi polar or designed to filter out such interference For a we...

Page 6: ...ay that welding or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place The surrounding area may extend beyond the boundaries of the premises Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer s r...

Page 7: ...a QUALITY product by Lincoln Electric We want you to take pride in operating this Lincoln Electric Company product as much pride as we have in bringing this product to you Read this Operator s Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the Safety Instructions we have provided for your protection The l...

Page 8: ...Wave power sources these machines deliver a wider voltage sweet spot giving the operator a larger operating envelop This makes tuning in the right welding parameters a breeze even for less skilled operators Lincoln Electric s new REDI MIG family comprises of five models in both compact and separate wire feeder The REDI MIG 210c 250c and 250s are for 240 volt supply and the REDI MIG 325c and 325s a...

Page 9: ...1 5 Output Polarity Connection 210c 250c 325c only The electrode cable is located between output terminals The electrode cable is connected to the required output terminal on the front of the REDI MIG 210c 250c and 325c The gun polarity can be changed by placing the electrode cable to the required output terminal eg for electrode ve connect the electrode cable to the ve output stud Connect the wor...

Page 10: ...se and 8 position fine voltage selection allowing the user to select up to 32 welding voltages The approximate weld voltages for the rotary switch postions for the 210c 250c and 250s are below left Data for the 325c and 325s are below right Welding voltage values for the REDI MIG 325c 325s Position Position Volts Position Position Volts 13 18V 1 13 21 5 25V 1 21 5 13 18V 2 14 21 5 25V 2 22 13 18V ...

Page 11: ...lding amperage Supplied as standard on REDI MIG 325c Available as a field fit option for other REDI MIG models 9 GAS PURGE WIRE INCH A two position toggle switch located on the REDI MIG 4s Use the gas purge momentary toggle switch to operate the gas solenoid to purge air from the gas supply after connecting a new gas cylinder Gas purge will only operate while the toggle switch is held upwards Use ...

Page 12: ...rigger stops the gas flow To recommence welding the above cycle must be repeated 11 Output Terminals Dinse connection used to connect electrode cable and work return lead FOR OUT POLARITY CONNECTION REFER TO SECTION 1 5 12 CONTROL CABLE OUTPUT CONNECTION The control cable connects to the output connection plug on the front of the REDI MIG 250s 325s separate power source between the output terminal...

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